Bosch Regulator, Disassemble and Assemble
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Belt pulley nut
Spring ring, washer, belt pulley halves, spacing ring, fan pinion, pulley spring.
| .P. C5872.tif | 9 | 7,5 | tiff;; |
|---|---|---|---|
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Voltage regulator with brush holder.
| .P. C5873.tif | 9 | 7,5 | tiff;; |
|---|---|---|---|
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Drive bearing with claw-pole armature.
Mark housing halves.
4 fastening bolts.
| .P. D1162.tif | 9 | 7,5 | tiff;; |
|---|---|---|---|
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Claw-pole armature from drive bearing.
Lay suitable pipe piece (1) underneath.
| .P. D7408.tif | 9 | 7,5 | tiff;; |
|---|---|---|---|
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Bearing cover of drive bearing
Ball bearing from drive bearing.
| .P. D2017.tif | 9 | 7,5 | tiff;; |
|---|---|---|---|
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Ball bearing from armature shaft.
| .P. C5911.tif | 9 | 7,5 | tiff;; |
|---|---|---|---|
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Nut from connecting pins "B+" and "D+".
Washers and insulating material
| .P. D2018.tif | 9 | 7,5 | tiff;; |
|---|---|---|---|
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Diode plate
Remove together with stator winding from slip ring bearing.
Spray sleeve (if present).
| .P. C5878.tif | 9 | 7,5 | tiff;; |
|---|---|---|---|
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Carefully bend off diode plate.
Unsolder stator winding from diode plate.
| .P. C5879.tif | 9 | 7,5 | tiff;; |
|---|---|---|---|
| .D. ICON02.tif | 0,75 | 0,75 | tiff;; Install, Connect |
Ball bearing (1)
Press on to armature shaft - KM-151 or with suitable piece of pipe.
Ball bearing
Press into drive bearing, install bearing cover.
| .P. D7409.tif | 9 | 7,5 | tiff;; |
|---|---|---|---|
| .D. ICON02.tif | 0,75 | 0,75 | tiff;; Install, Connect |
Install claw-pole armature into drive bearing.
Press spacer washer (1) onto armature shaft - KM-151 or with suitable piece of pipe.
| .P. D7410.tif | 9 | 7,5 | tiff;; |
|---|---|---|---|
| .D. ICON02.tif | 0,75 | 0,75 | tiff;; Install, Connect |
Stator winding
Solder phase sections to diode plate.
Ball bearing - Bearing Grease 19 41 574 (90 001 812).
Install diode plate with stator winding.
Note insulating sleeve for connecting pin.
Splash sleeve (if present).
| .P. D7411.tif | 9 | 7,5 | tiff;; |
|---|---|---|---|
| .D. ICON09.tif | 0,75 | 0,75 | tiff;; Tighten (Torque) |
Housing bolts - 3.5 to 5.5 Nm/2.6 to 4.0 lbf. ft.
Spring ring, washer, belt pulley halves, spacing ring, pulley spring.
Fan pinion
Belt pulley nut - 35 to 45 Nm/26 to 33 lbf. ft.