Removal Procedure
- Remove the I/P accessory trim plate. Refer to «TRIM PLATE REPLACEMENT - INSTRUMENT PANEL (I/P) ACCESSORY (CHEVROLET)»(ref-188857-S15871362242005090800000) or «TRIM PLATE REPLACEMENT - INSTRUMENT PANEL (I/P) ACCESSORY (OLDSMOBILE)»(ref-188857-S04932084642005090800000) or «BEZEL REPLACEMENT - INSTRUMENT PANEL (I/P) CLUSTER (CHEVROLET)»(ref-188857-S23009062292005090800000) or «BEZEL REPLACEMENT - INSTRUMENT PANEL (I/P) CLUSTER (GMC/OLDSMOBILE)»(ref-188857-S34477525512005090800000) in Instrument Panel, Gages and Console.
- Remove the HVAC control module screws.
- Depress the HVAC control module tabs (3) and remove the HVAC control module (2) from the I/P (4).
- Disconnect the electrical connectors (1) from the HVAC control module (2).
Installation Procedure
- Connect the electrical connectors (1) to the HVAC control module (2).
- Install the HVAC control module (2) into the I/P (4).
- Install the HVAC control module screws. Tighten: Tighten the screws to 1.9 N.m (17 lb in).
- Install the I/P accessory trim plate. Refer to «TRIM PLATE REPLACEMENT - INSTRUMENT PANEL (I//P) ACCESSORY (CHEVROLET)»(ref-188857-S15871362242005090800000) or «TRIM PLATE REPLACEMENT - INSTRUMENT PANEL (I/P) ACCESSORY (OLDSMOBILE)»(ref-188857-S04932084642005090800000) or «BEZEL REPLACEMENT - INSTRUMENT PANEL (I/P) CLUSTER (CHEVROLET)»(ref-188857-S23009062292005090800000) or «BEZEL REPLACEMENT - INSTRUMENT PANEL (I/P) CLUSTER (GMC/OLDSMOBILE)»(ref-188857-S34477525512005090800000) in Instrument Panel, Gages and Console.
- Using a flat bladed tool, carefully pry out on the top of the HVAC control-auxiliary.
- Remove the HVAC control-auxiliary from the center console/seat.
- Disconnect the electrical connector.
- Remove the HVAC control-auxiliary.
- Connect the HVAC control-auxiliary electrical connector.
- Install the HVAC control-auxiliary in the console bottom first.
- Push in at the top of the HVAC control-auxiliary in order to engage the HVAC control-auxiliary in the console/seat.
- Remove the right closeout panel. Refer to «CLOSEOUT/INSULATOR PANEL REPLACEMENT - RIGHT»(ref-188857-S14761905562005090800000) in Instrument Panel, Gages, and Console.
- Disconnect the electrical connector from the blower motor.
- Disconnect the electrical connector (3) from the blower motor control processor (1).
- Remove the blower motor control processor mounting screws (2).
- Remove the blower motor control processor (1).
- Install the blower motor control processor (1).
- Install the blower motor control processor mounting screws (2). Tighten: Tighten the screws to 1.9 N.m (17 lb in).
- Connect the electrical connector (3) to the blower motor control processor (1).
- Connect the electrical connector to the blower motor.
- Install the right closeout panel. Refer to «CLOSEOUT/INSULATOR PANEL REPLACEMENT - RIGHT»(ref-188857-S14761905562005090800000) in Instrument Panel, Gages, and Console.
- Press downward and to the right on the front auxiliary blower motor switch.
- Remove the front auxiliary blower motor switch from the console.
- Disconnect the electrical connector from the front auxiliary blower motor switch.
- Connect the electrical connector to the front auxiliary blower motor switch.
- Install the front auxiliary blower motor switch to console.
- Press the front auxiliary blower motor switch into the console.
- Remove the right rear quarter trim panel. Refer to «TRIM PANEL REPLACEMENT--REAR QUARTER--RIGHT (TRAILBLAZER, ENVOY, BRAVADA)»(ref-188599-S38382049552005090200000) or «TRIM PANEL REPLACEMENT - REAR QUARTER - RIGHT (TRAILBLAZER EXT, ENVOY XL)»(ref-188599-S13483986972005090700000) in Interior Trim.
- Remove the HVAC module-auxiliary. Refer to «HVAC MODULE REPLACEMENT - AUXILIARY»(ref-190211-S31497559212005091300000) in Heating, Ventilation and Air Conditioning.
- Disconnect the electrical connector from the blower motor processor.
- Remove the retaining screws from the blower motor processor (1).
- Remove the blower motor processor (3) from the HVAC module (2).
- Install the blower motor processor (3) to the HVAC module (2).
- Install the retaining screws to the blower motor processor (3). Tighten: Tighten the screws to 1.9 N.m (17 lb in).
- Install the HVAC module-auxiliary. Refer to «HVAC MODULE REPLACEMENT - AUXILIARY»(ref-190211-S31497559212005091300000) in Heating, Ventilation and Air Conditioning.
- Connect the electrical connector to the blower motor processor (1).
- Install the right rear quarter trim panel. Refer to «TRIM PANEL REPLACEMENT--REAR QUARTER--RIGHT (TRAILBLAZER, ENVOY, BRAVADA)»(ref-188599-S38382049552005090200000) or «TRIM PANEL REPLACEMENT - REAR QUARTER - RIGHT (TRAILBLAZER EXT, ENVOY XL)»(ref-188599-S13483986972005090700000) in Interior Trim.
- Remove the HVAC module assembly. Refer to «HVAC MODULE ASSEMBLY REPLACEMENT»(ref-190211-S05955112442005091300000) in Heating, Ventilation and Air Conditioning.
- Remove the screws from the air inlet assembly.
- Remove the air inlet assembly.
- Disconnect the recirculation actuator electrical connector
- Remove the recirculation actuator screws.
- Remove the recirculation actuator.
- Install the recirculation actuator.
- Install the air inlet assembly.
- Install the recirculation actuator screws. Tighten: Tighten the screws to 1.9 N.m (17 lb in).
- Connect the recirculation actuator electrical connector.
- Install the HVAC module assembly. Refer to «HVAC MODULE ASSEMBLY REPLACEMENT»(ref-190211-S05955112442005091300000) in Heating, Ventilation and Air Conditioning.
- Recalibrate the recirculation actuator on vehicles equipped with automatic climate control (C68). Refer to «Re-Calibrating Actuators (Primary)»(ref-138817-S30449942042005090700000) «Re-Calibrating Actuators (Auxiliary HVAC)»(ref-138817-S26405205992005090700000) .
- Remove the left floor duct. Refer to «AIR OUTLET DUCT REPLACEMENT - FLOOR, LH»(ref-190211-S10021517332005091300000) .
- Disconnect the mode actuator electrical connector.
- Remove the mode actuator mounting screws.
- Using GE-47676 remove the mode actuator.
- Install the mode actuator.
- Install the mode actuator mounting screws. Tighten: Tighten the screws to 1.9 N.m (17 lb in).
- Connect the mode actuator electrical connector.
- Install the left floor duct. Refer to «AIR OUTLET DUCT REPLACEMENT - FLOOR, LH»(ref-190211-S10021517332005091300000) .
- Remove the I/P carrier. Refer to «INSTRUMENT PANEL (I/P) CARRIER REPLACEMENT»(ref-188857-S10524141982005090800000) in Instrument Panel, Gages, and Console.
- Disconnect the electrical connector from the defroster actuator.
- Remove the screws from the defroster actuator.
- Remove the defroster actuator.
- Install the defroster actuator.
- Install the defroster actuator screws. Tighten: Tighten the screws to 1.9 N.m (17 lb in).
- Connect the electrical connector to the defroster actuator.
- Install the I/P carrier. Refer to «INSTRUMENT PANEL (I/P) CARRIER REPLACEMENT»(ref-188857-S10524141982005090800000) in Instrument Panel, Gages, and Console.
- Remove the I/P carrier. Refer to «INSTRUMENT PANEL (I/P) CARRIER REPLACEMENT»(ref-188857-S10524141982005090800000) in Instrument Panel, Gages and Console.
- Remove the air temperature actuator-right retaining screws.
- Disconnect the air temperature actuator-right electrical connector.
- Remove the air temperature actuator-right.
- Install the air temperature actuator-right.
- Tighten the air temperature actuator-right retaining screws. Tighten: Tighten the screws to 1.9 N.m (17 lb in).
- Install the air temperature actuator-right electrical connector.
- Install the I/P carrier. Refer to «INSTRUMENT PANEL (I/P) CARRIER REPLACEMENT»(ref-188857-S10524141982005090800000) in Instrument Panel, Gages, and Console.
- Recalibrate the air temperature actuator on vehicles equipped with automatic climate control (C68). Refer to «Re-Calibrating Actuators (Primary)»(ref-138817-S30449942042005090700000) «Re-Calibrating Actuators (Auxiliary HVAC)»(ref-138817-S26405205992005090700000) .
- Remove the I/P carrier. Refer to «INSTRUMENT PANEL (I/P) CARRIER REPLACEMENT»(ref-188857-S10524141982005090800000) in Instrument Panel, Gages and Console.
- Remove the air temperature actuator-left (1) retaining screws.
- Disconnect the air temperature actuator-left electrical connector.
- Remove the air temperature actuator-left.
- Install the air temperature actuator-left (1).
- Install the air temperature actuator-left retaining screws. Tighten: Tighten the screws to 1.9 N.m (17 lb in).
- Connect the air temperature actuator-left electrical connector.
- Install the I/P carrier. Refer to «INSTRUMENT PANEL (I/P) CARRIER REPLACEMENT»(ref-188857-S10524141982005090800000) in Instrument Panel, Gages, and Console.
- Recalibrate the air temperature actuator on vehicles equipped with automatic climate control (C68). Refer to «Re-Calibrating Actuators (Primary)»(ref-138817-S30449942042005090700000) «Re-Calibrating Actuators (Auxiliary HVAC)»(ref-138817-S26405205992005090700000) .
- Remove the right rear quarter trim panel. Refer to «TRIM PANEL REPLACEMENT--REAR QUARTER--RIGHT (TRAILBLAZER, ENVOY, BRAVADA)»(ref-188599-S38382049552005090200000) or «TRIM PANEL REPLACEMENT - REAR QUARTER - RIGHT (TRAILBLAZER EXT, ENVOY XL)»(ref-188599-S13483986972005090700000) in Interior Trim.
- Disconnect the electrical connector from the air temperature actuator.
- Remove the retaining screws from the air temperature actuator.
- Remove the air temperature actuator (1) from the rear HVAC module.
- Install the air temperature actuator (2) to the rear HVAC module.
- Install the screws to the actuator. Tighten: Tighten the screws to 1.9 N.m (17 lb in).
- Connect the electrical connector to the air temperature actuator.
- Recalibrate the air temperature actuator. Refer to «Re-Calibrating Actuators (Primary)»(ref-138817-S30449942042005090700000) «Re-Calibrating Actuators (Auxiliary HVAC)»(ref-138817-S26405205992005090700000) .
- Install the right rear quarter trim panel. Refer to «TRIM PANEL REPLACEMENT--REAR QUARTER--RIGHT (TRAILBLAZER, ENVOY, BRAVADA)»(ref-188599-S38382049552005090200000) or «TRIM PANEL REPLACEMENT - REAR QUARTER - RIGHT (TRAILBLAZER EXT, ENVOY XL)»(ref-188599-S13483986972005090700000) in Interior Trim.
- Remove the I/P carrier. Refer to «INSTRUMENT PANEL (I/P) CARRIER REPLACEMENT»(ref-188857-S10524141982005090800000) in Instrument Panel, Gages, and Console.
- Disconnect the electrical connector from the mode actuator.
- Remove the screws from the mode actuator (3).
- Remove the mode actuator.
- Install the mode actuator (3).
- Install the screws to the mode actuator (3). Tighten: Tighten the screws to 1.9 N.m (18 lb in).
- Install the I/P carrier. Refer to «INSTRUMENT PANEL (I/P) CARRIER REPLACEMENT»(ref-188857-S10524141982005090800000) in Instrument Panel, Gages and Console.
- Remove the console. Refer to «CONSOLE REPLACEMENT»(ref-188857-S25702581222005090800000) in Instrument Panel, Gages, and Console.
- Remove the screw from the air outlet duct.
- Remove the air outlet duct from the console.
- Remove the rear mode actuator retaining screws.
- Remove the rear mode actuator.
- Install the mode actuator.
- Install the screws to the mode actuator. Tighten: Tighten the screws to 1.9 N.m (17 lb in).
- Install the air outlet duct to the console.
- Install the screw to the air outlet duct. Tighten: Tighten the screw to 1.9 N.m (17 lb in).
- Install the console. Refer to «CONSOLE REPLACEMENT»(ref-188857-S25702581222005090800000) in Instrument Panel, Gages, and Console.
- Remove the right rear quarter trim panel. Refer to «TRIM PANEL REPLACEMENT--REAR QUARTER--RIGHT (TRAILBLAZER, ENVOY, BRAVADA)»(ref-188599-S38382049552005090200000) or «TRIM PANEL REPLACEMENT - REAR QUARTER - RIGHT (TRAILBLAZER EXT, ENVOY XL)»(ref-188599-S13483986972005090700000) in Interior Trim.
- Disconnect the electrical connector from the mode actuator-auxiliary (1).
- Remove the mode actuator-auxiliary (1) from the HVAC module-auxiliary.
- Remove the retaining screws from the mode actuator-auxiliary.
- Install the mode actuator (1) to the HVAC module-auxiliary.
- Install the screws to the mode actuator-auxiliary. Tighten: Tighten the screws to 1.9 N.m (17 lb in).
- Connect the electrical connector to the mode actuator-auxiliary (1).
- Install the right rear quarter trim panel. Refer to «TRIM PANEL REPLACEMENT--REAR QUARTER--RIGHT (TRAILBLAZER, ENVOY, BRAVADA)»(ref-188599-S38382049552005090200000) or «TRIM PANEL REPLACEMENT - REAR QUARTER - RIGHT (TRAILBLAZER EXT, ENVOY XL)»(ref-188599-S13483986972005090700000) in Interior Trim.
- Calibrate the HVAC module actuators. Refer to «Re-Calibrating Actuators (Primary)»(ref-138817-S30449942042005090700000) «Re-Calibrating Actuators (Auxiliary HVAC)»(ref-138817-S26405205992005090700000) in HVAC Systems - Automatic.
- Remove the radio. Refer to «RADIO REPLACEMENT»(ref-188162-S28838292062005090800000) in Entertainment.
- Disconnect the electrical connector (2) from the air temperature sensor-upper right (1).
- Remove the air temperature sensor-upper right (1) by turning the sensor clockwise and pulling out.
- Install the air temperature sensor-upper right (1).
- Connect the electrical connector (2) to the air temperature sensor-upper right (1).
- Install the radio. Refer to «RADIO REPLACEMENT»(ref-188162-S28838292062005090800000) in Entertainment.
- Remove the radio. Refer to «RADIO REPLACEMENT»(ref-188162-S28838292062005090800000) in Entertainment.
- Remove the HVAC control module. Refer to «HVAC Control Module Replacement»(ref-138817-S13200126352005090700000) .
- Remove the air temperature sensor.
- Disconnect the electrical connector (2) from the upper air temperature sensor (1).
- Install the upper air temperature sensor (1) to the air duct (2).
- Connect the electrical connector (2) to the upper air temperature sensor (1).
- Install the upper air temperature sensor.
- Install the HVAC control module. Refer to «HVAC Control Module Replacement»(ref-138817-S13200126352005090700000) .
- Install the radio. Refer to «RADIO REPLACEMENT»(ref-188162-S28838292062005090800000) in Entertainment.
- Remove the I/P assembly. Refer to «INSTRUMENT PANEL (I/P) ASSEMBLY REPLACEMENT»(ref-188857-S19022148222005090800000) in Instrument Panel, Gages and Console.
- Disconnect the electrical connector from the air temperature sensor-lower left (2).
- Remove the air temperature sensor-lower left.
- Install the air temperature sensor-lower left (2).
- Connect the electrical connector to the air temperature sensor-lower left.
- Install the I/P assembly. Refer to «INSTRUMENT PANEL (I/P) ASSEMBLY REPLACEMENT»(ref-188857-S19022148222005090800000) in Instrument Panel, Gages and Console.
- Remove the passenger side closeout panel. Refer to «CLOSEOUT/INSULATOR PANEL REPLACEMENT - RIGHT»(ref-188857-S14761905562005090800000) in Instrument Panel, Gages and Console.
- Remove the I/P lower closeout panel. Refer to «CLOSEOUT/INSULATOR PANEL REPLACEMENT - INSTRUMENT PANEL (I/P) LOWER (GMC/CHEVROLET)»(ref-188857-S13714520202005090800000) in Instrument Panel, Gages and Console.
- Disconnect the electrical connector (3) from the air temperature sensor-lower right (2).
- Remove the air temperature sensor-lower right (2).
- Install the air temperature sensor-lower right (2).
- Connect the electrical connector (3) to the air temperature sensor-lower right (2).
- Install the I/P lower closeout panel. Refer to «CLOSEOUT/INSULATOR PANEL REPLACEMENT - INSTRUMENT PANEL (I/P) LOWER (GMC/CHEVROLET)»(ref-188857-S13714520202005090800000) in Instrument Panel, Gages and Console.
- Install the passenger side closeout panel. Refer to «CLOSEOUT/INSULATOR PANEL REPLACEMENT - RIGHT»(ref-188857-S14761905562005090800000) in Instrument Panel, Gages and Console.
- Remove the upper portion of the left center trim pillar.
- Disconnect the electrical connector.
- Remove the retaining clips from the B pillar.
- Remove the inside air temperature sensor assembly (1) from the B pillar.
- Connect the electrical connector to the inside air temperature sensor assembly (1).
- Install the inside air temperature sensor assembly (1) to the B pillar.
- Install the retaining clips to the B pillar.
- Install the upper portion of the left center trim pillar.
- Remove the I/P upper trim pad. Refer to «TRIM PAD REPLACEMENT - INSTRUMENT PANEL (I/P) UPPER»(ref-188857-S14176623892005090800000) in Instrument Panel, Gages, and Console.
- Remove the sun load sensor from the I/P upper trim pad by turning counter clockwise.
- Disconnect the electrical connector from the sun load sensor.
- Connect the electrical connector to the sun load sensor.
- Install the sun load sensor to the I/P upper trim pad by turning clockwise.
- Install the I/P upper trim pad. Refer to «TRIM PAD REPLACEMENT - INSTRUMENT PANEL (I/P) UPPER»(ref-188857-S14176623892005090800000) in Instrument Panel, Gages, and Console.