Crankcase Capacity
Oil capacity is 7.5 qts. (7.0L) with filter change.
Oil capacity is 7.0 qts. (6.6L) without filter change.
TORQUE SPECIFICATIONS
| Application | Ft. Lbs. (N.m) |
| A/C Compressor Bracket-To-Lower Crankcase |
| Bolt | 18 (24) |
| A/C Compressor Bracket-To-Compressor | 18 (24) |
| A/C Compressor-To-Block & Bracket | 37 (50) |
| Camshaft Chain Guide-To-Head Bolt | 18 (24) |
| Camshaft Chain Tensioner-To-Block Bolt | 18 (24) |
| Camshaft Sprocket Bolt | 89 (121) |
| Connecting Rod Bolt (1) |
| Step 1 | 22 (30) |
| Step 2 | Back Off To Zero |
| Step 3 | 18 (24) + Additional 110 Degrees |
| Coolant Temperature Sensor | 15 (20) |
| Crankshaft Balancer Bolt |
| Step 1 | 37 (50) |
| Step 2 | Additional 120 Degrees |
| Cylinder Head Bolt (M11) (1) (2) |
| Step 1 | 30 (41) |
| Step 2 | Additional 70 Degrees |
| Step 3 | Additional 60 Degrees |
| Step 4 | Additional 60 Degrees (190° Total) |
| Drive Belt Idler Pulley Bolt | 37 (50) |
| Drive Belt Tensioner | 37 (50) |
| EGR Pipe-To-Water Outlet | 18 (24) |
| EGR Tube-To-Intermediate Pipe Nut | 44 (60) |
| EGR Valve Retaining Nuts | 18 (24) |
| Engine-To-Frame Mounting Bolts | 141 (191) |
| Exhaust Manifold Bolt/Nut | 18 (24) |
| Exhaust Manifold-To-Pipe Bolt | 18 (24) |
| Flexplate Bolt |
| Step 1 | 11 (15) |
| Step 2 | Additional 50 Degrees |
| Front Engine Mount Nut | 52 (71) |
| Generator Bracket-To-Block | 37 (50) |
| Generator-To-Bracket Bolts | 37 (50) |
| Intermediate Sprocket Retaining Bolt | 44 (60) |
| Knock Sensor | 15 (20) |
| Main Bearing Cap Bolts (3) |
| Step 1 | 15 (20) |
| Step 2 | Additional 65 Degrees |
| Oil Filter Adapter Bolt | 21 (28) |
| Oil Filter Adapter Plug | 15 (20) |
| Oil Level Sensor | 15 (20) |
| Oil Pan Brace | 37 (50) |
| Oil Pan Drain Plug | 15 (20) |
| Oil Pressure Switch | 12 (16) |
| Oxygen Sensor | 30 (41) |
| Power Steering Pump-To-Bracket Bolts | 25 (34) |
| Starter-To-Block Bolt | 22 (30) |
| Torque Converter-To-Flywheel Bolt | 44 (60) |
| Torque Strut Bracket-To-Cylinder Head Bolt | 37 (50) |
| Torque Strut Bracket-To-Water Manifold Bolt | 18 (24) |
| Transmission-To-Engine Bolt |
| Short | 37 (50) |
| Long | 55 (75) |
| Transmission Brace-To-Block Bolt | 37 (50) |
| Transmission Brace-To-Oil Pan Bolt | 37 (50) |
| Transmission Brace-To-Transmission Bolt | 37 (50) |
| Vehicle Speed Sensor Heat Shield Nuts | 37 (50) |
| Water Outlet-To-Head Bolt | 18 (24) |
| Water Pump Housing-To-Block Bolt | 74 (100) |
| Water Pump Housing-To-Head Bolt | 74 (100) |
| INCH Lbs. (N.m) |
| Camshaft Bearing Cap Bolt | 106 (12) |
| Camshaft Chain Guide Access Plug | 39 (4.5) |
| Camshaft Cover Bolt | 89 (10) |
| Camshaft Seal-To-Cover Bolt | 27 (3) |
| Camshaft Thrust/Retaining Plate Bolt | 89 (10) |
| Crankshaft Position Sensor | 89 (10) |
| Flexplate Housing Cover Bolt | 80 (9) |
| Front Cover Bolt | 89 (10) |
| Ignition Module-To-Camshaft Cover Bolt | 106 (12) |
| Intake Manifold Bolt | 89 (10) |
| Intermediate Sprocket Shaft Bolts | 89 (10) |
| Oil Dipstick Tube Bolt | 89 (10) |
| Oil Manifold-To-Lower Crankcase Bolt | 89 (10) |
| Oil Pan Bolts (4) | 89 (10) |
| Oil Pump Suction Pipe Bolt | 89 (10) |
| Oil Pump-To-Lower Crankcase Bolt |
| Step 1 | 89 (10) |
| Step 2 | Additional 35 Degrees |
| Power Steering Pressure Hose Retaining Nut | 80 (9) |
| Thermostat Housing-To-Water Pump Housing Bolt | 89 (10) |
| Water Pump Cover Bolt | 89 (10) |
| Water Pump Drive Belt Tensioner-To-Water Manifold Stud | 89 (10) |
| (1) Always use NEW bolts. (2) Tighten in sequence. (Схема №1) (3) Tighten in sequence. (Схема №8) (4) Tighten in sequence. (Схема №38) |
| (2) | Tighten in sequence. (Схема №1) |
| (3) | Tighten in sequence. (Схема №8) |
| (4) | Tighten in sequence. (Схема №38) |
GENERAL SPECIFICATIONS
| Application | Specification |
| Displacement | 244 Cu. In. |
| Bore | 3.43" (87.0 mm) |
| Stroke | 3.31" (84.0 mm) |
| Compression Ratio | 10.0:1 |
| Fuel System | SFI |
CAMSHAFT SPECIFICATIONS
| Application | In. (mm) |
| Bearing Bore Diameter | 1.0635-1.0642 (27.013-27.031) |
| Journal Diameter | 1.0609-1.0619 (26.948-26.972) |
| Lobe Lift |
| Exhaust | .2339 (5.94) |
| Intake | .2421 (6.15) |
| Oil Clearance |
| Standard | .002-.003 (.051-.076) |
| Wear Limit | .0035 (.089) |
| Out-Of-Round | .0002 (.005) |
| Runout | .002 (.050) |
ENGINE VALVES & VALVE SPRINGS SPECIFICATIONS
| Application | Specification |
| Valves |
| Intake |
| Face Angle | 45° |
| Head Diameter | 1.3421-1.3524" (34.090-34.35 mm) |
| Minimum Margin | .005" (.127 mm) |
| Length | 4.3543-4.3646" (110.60-110.86 mm) |
| Stem Diameter | .2331-.2339" (5.920-5.941 mm) |
| Installed Height (1) |
| Exhaust |
| Face Angle | 45° |
| Head Diameter | 1.0976-1.1079" (27.880-28.140 mm) |
| Minimum Margin | .030" (.76 mm) |
| Length | 3.6114-3.6217" (91.730-91.990 mm) |
| Stem Diameter | .2331-.2339" (5.920-5.941 mm) |
| Installed Height (1) |
| Valve Springs |
| Free Length | 1.6059-1.7201" (40.790-43.690 mm) |
| Installed Height | 1.3780" (35 mm) |
| Lbs. @ In. (kg @ mm) |
| Pressure |
| Valve Closed | 47.5-52.5@ 1.3780 (21.5-23.8 @ 35.0) |
| Valve Open | 130.2-141.9 @ .9646 (59.0-64.4 @ 24.5) |
| (1) Information unavailable from manufacturer |
| (1) | Information unavailable from manufacturer |
CYLINDER BLOCK SPECIFICATIONS
| Application | In. (mm) |
| Cylinder Bore |
| Diameter | (1) 3.4249-3.4255 (86.992-87.008) |
| Maximum Out-Of-Round | .004 (.100) |
| Maximum Taper | .004 (.100) |
| Maximum Deck Warpage | .004 (.100) |
| Deck Height | 8.8406 (224.55) |
| (1) Measurement taken 1.61" (41 mm) below Deck Face |
| (1) | Measurement taken 1.61" (41 mm) below Deck Face |
CONNECTING RODS SPECIFICATIONS
| Application | In. (mm) |
| Bore Diameter |
| Crankpin Bore (Without Bearing) | 2.2495-2.2501 (57.136-57.152) |
| Piston Pin Bore | .9234-.9421 (23.454-23.929) |
| Center-To-Center Length | 5.945 (151.00) |
| Side Play | .0079-.0197 (.200-.500) |
CYLINDER HEAD SPECIFICATIONS
| Application | Specification |
| Deck Warpage | (1) |
| Valve Seats |
| Intake Valve |
| Seat Angle | 45.75° |
| Seat Width | .0165-.0323" (.420-.820 mm) |
| Maximum Seat Runout | .002" (.05 mm) |
| Exhaust Valve |
| Seat Angle | 45.75° |
| Seat Width | .0512-.0669" (1.30-1.70 mm) |
| Maximum Seat Runout | .002" (.05 mm) |
| Valve Guides |
| Valve Guide Inner Diameter | .2350-.2358" (5.969-5.989 mm) |
| Valve Stem-To-Guide Oil Clearance |
| Intake |
| Standard | .0011-.0027 (.028-.068) |
| Wear Limit | .0043 (.109) |
| Exhaust |
| Standard | .0020-.0039 (.050-.099) |
| Wear Limit | .0047 (.119) |
| (1) If warpage is less than.002" (.05 mm), it is not necessary to resurface cylinder head. If warpage is.002-.008" (.05-.20 mm), resurface cylinder head. After resurfacing, measure distance between gasket surface and gauge pad. (Схема №38) If distance is less than.413" (10.50 mm), replace cylinder head. |
| (1) | If warpage is less than.002" (.05 mm), it is not necessary to resurface cylinder head. If warpage is.002-.008" (.05-.20 mm), resurface cylinder head. After resurfacing, measure distance between gasket surface and gauge pad. (Схема №38) If distance is less than.413" (10.50 mm), replace cylinder head. |
CRANKSHAFT, MAIN BEARINGS & CONNECTING ROD BEARINGS SPECIFICATIONS
| Application | In. (mm) |
| Crankshaft End Play |
| Standard | .0020-.0197 (.05-.500) |
| Wear Limit | .0197 (.500) |
| Main Bearings |
| Journal Diameter | 2.5335-2.5341 (64.350-64.366) |
| Journal Maximum Out-Of-Round | .0002 (.005) |
| Journal Maximum Taper | .0002 (.005) |
| Oil Clearance |
| Standard | .0006-.0022 (.015-.055) |
| Wear Limit | .0025 (.0635) |
| Connecting Rod Bearings |
| Journal Diameter | 2.1239-2.1245 (53.947-53.963) |
| Journal Out-Of-Round | .0002 (.005) |
| Journal Taper | .0002 (.005) |
| Oil Clearance | .0010-.0030 (.025-.076) |
CRANKSHAFT, MAIN & CONNECTING ROD BEARINGS
PISTONS, PISTON PINS & PISTON RINGS SPECIFICATIONS
| Application | In. (mm) |
| Pistons |
| Clearance | .0008-.0020 (.020-.050) |
| Pin Bore | .8268-.8271 (21.002-21.009) |
| Pins (1) |
| Diameter | .8659-.8661 (21.995-22.000) |
| Rings |
| No. 1 |
| End Gap | .0098-.0157 (.250-.400) |
| Side Clearance | .0016-.0037 (.040-.094) |
| No. 2 |
| End Gap | .014-.020 (.35-.50) |
| Side Clearance | .0016-.0037 (.040-.095) |
| No. 3 (Oil) |
| End Gap | .010-.030 (.25-.76) |
| Side Clearance | None (Side-Sealing) |
| (1) Pins are retained with snap rings. |
| (1) | Pins are retained with snap rings. |
VALVE LIFTERS SPECIFICATIONS
| Application | In. (mm) |
| Lifter Diameter | .4719-.4724 (11.986-12.000) |
| Bore Diameter | .4730-.4739 (12.014-12.037) |
| Oil Clearance | .0015-.0016 (.038-.041) |