Troubleshooting Chart
| Symptom | Check items |
| Cooling system parts malfunction | Poor heat transfer | Water pump malfunction | Worn or loose drive belt | |
| Thermostat stuck closed | Thermostat |
| Damaged fins | Dust contamination or paper clogging |
| Physical damage |
| Clogged radiator cooling tube | Excess foreign material (rust, dirt, sand, etc.) |
| Reduced air flow | Cooling fan does not operate | Fan assembly | |
| High resistance to fan rotation |
| Damaged fan blades |
| Damaged radiator shroud | | Radiator shroud | |
| Improper engine coolant mixture ratio | | Engine coolant viscosity | |
| Poor engine coolant quality | | Periodic maintenance | |
| Insufficient engine coolant | Engine coolant leakage | Cooling hose | Loose clamp |
| Cracked hose |
| Water pump | Poor sealing |
| Radiator cap | Loose |
| Poor sealing |
| Radiator | O-ring for damage, deterioration or improper fitting |
| Cracked radiator tank |
| Cracked radiator core |
| Reservoir tank | Cracked reservoir tank |
| Overflowing reservoir tank | Exhaust gas leaking into cooling system | Cylinder head deterioration |
| Cylinder head gasket deterioration |
| Except cooling system parts malfunction | | Overload on engine | Abusive driving | High engine RPM under no load |
| Driving in low gear for extended time |
| Driving at extremely high speed |
| Power train system malfunction | |
| Installed improper size wheels and tires |
| Dragging brakes |
| Improper ignition timing |
| Blocked or restricted air flow | Blocked bumper | Installed front bumper fascia cover | |
| Blocked radiator grille | Mud contamination or paper clogging |
| Blocked radiator | Blocked air flow |
| Blocked condenser |
| Installed large fog lamp |
RADIATOR: Inspection
Check radiator for mud or clogging. If necessary, clean radiator as follows.
| CAUTION | Be careful not to bend or damage radiator fins. When the radiator is cleaned on-vehicle, remove the surrounding parts in order to access the radiator core. Then tape the harness and electrical connectors to prevent water from entering. |
- Spray water to the back side of the radiator core using a side-to-side motion from the top down.
- Stop spraying when debris no longer flows from radiator core.
- Blow air into the back side of radiator core using a side-to-side motion from the top down. Use compressed air lower than 490 kPa (5 kg/cm 2 , 71 psi) and keep distance more than 30 cm (11.81 in).
- Continue to blow air until no water sprays out.
- Check for coolant leaks. Repair as necessary.
Scheme 1
INSPECTION AFTER INSTALLATION
- Check for engine coolant leaks. Refer to " «INSPECTION»(ref-605935-S06389182172014032500000) ".
- Start and warm up the engine. Visually inspect for coolant leaks. Repair as necessary.
Scheme 2
INSPECTION AFTER REMOVAL
- Visually check for significant dirt or rust on the water pump body and vane (A) and replace as necessary.
- Check that the vane shaft turns smoothly by hand and is not excessively loose.
- Replace the water pump assembly if the water pump does not perform properly.
Scheme 3
- Before starting engine, check oil/fluid levels, including engine coolant and engine oil. If less than required quantity, fill to the specified level. Refer to " «FLUIDS AND LUBRICANTS»(ref-605940-S11091129442014032500000) ".
- Use procedure below to check for fuel leakage.
- Turn ignition switch ON (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leakage at connection points.
- Start engine. With engine speed increased, check again for fuel leakage at connection points.
- Run engine to check for unusual noise and vibration. NOTE: If hydraulic pressure inside timing chain tensioner drops after removal and installation, slack in the guide may generate a pounding noise during and just after engine start. However, this is normal. Noise will stop after hydraulic pressure rises.
- Warm up engine thoroughly to make sure there is no leakage of fuel, exhaust gas, or any oils/fluids, including engine oil and engine coolant.
- Bleed air from passages in lines and hoses, such as in cooling system.
- After cooling down engine, again check oil/fluid levels, including engine oil and engine coolant. Refill to specified level, if necessary.
- Summary of the inspection items: Item Before starting engine Engine running After engine stopped Engine coolant Level Leakage Level Engine oil Level Leakage Level Transmission/transaxle fluid A/T and CVT Models Leakage Level/Leakage Leakage M/T Models Level/Leakage Leakage Level/Leakage Other oils and fluids (1) Level Leakage Level Fuel Leakage Leakage Leakage Exhaust gas - Leakage - (1) Power steering fluid, brake fluid, etc.
Scheme 4
- Before starting engine, check oil/fluid levels, including engine coolant and engine oil. If less than required quantity, fill to the specified level. Refer to " «FLUIDS AND LUBRICANTS»(ref-605940-S11091129442014032500000) ".
- Use procedure below to check for fuel leakage.
- Turn ignition switch ON (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leakage at connection points.
- Start engine. With engine speed increased, check again for fuel leakage at connection points.
- Run engine to check for unusual noise and vibration. NOTE: If hydraulic pressure inside timing chain tensioner drops after removal and installation, slack in the guide may generate a pounding noise during and just after engine start. However, this is normal. Noise will stop after hydraulic pressure rises.
- Warm up engine thoroughly to make sure there is no leakage of fuel, exhaust gas, or any oils/fluids, including engine oil and engine coolant.
- Bleed air from passages in lines and hoses, such as in cooling system.
- After cooling down engine, again check oil/fluid levels, including engine oil and engine coolant. Refill to specified level, if necessary.
- Summary of the inspection items
| Item | Before starting engine | Engine running | After engine stopped |
| Engine coolant | Level | Leakage | Level |
| Engine oil | Level | Leakage | Level |
| Transmission/transaxle fluid | A/T and CVT Models | Leakage | Level/Leakage | Leakage |
| M/T Models | Level/Leakage | Leakage | Level/Leakage |
| Other oils and fluids (1) | Level | Leakage | Level |
| Fuel | Leakage | Leakage | Leakage |
| Exhaust gas | | Leakage | |
| (1) Power steering fluid, brake fluid, etc. |
| (1) | Power steering fluid, brake fluid, etc. |
Scheme 5
Scheme 6
- Before starting engine, check oil/fluid levels, including engine coolant and engine oil. If less than required quantity, fill to the specified level. Refer to " «FLUIDS AND LUBRICANTS»(ref-605940-S11091129442014032500000) ".
- Use procedure below to check for fuel leakage.
- Turn ignition switch ON (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leakage at connection points.
- Start engine. With engine speed increased, check again for fuel leakage at connection points.
- Run engine to check for unusual noise and vibration. NOTE: If hydraulic pressure inside timing chain tensioner drops after removal and installation, slack in the guide may generate a pounding noise during and just after engine start. However, this is normal. Noise will stop after hydraulic pressure rises.
- Warm up engine thoroughly to make sure there is no leakage of fuel, exhaust gas, or any oils/fluids, including engine oil and engine coolant.
- Bleed air from passages in lines and hoses, such as in cooling system.
- After cooling down engine, again check oil/fluid levels, including engine oil and engine coolant. Refill to specified level, if necessary.
- Summary of the inspection items: Item Before starting engine Engine running After engine stopped Engine coolant Level Leakage Level Engine oil Level Leakage Level Transmission/transaxle fluid A/T and CVT Models Leakage Level/Leakage Leakage M/T Models Level/Leakage Leakage Level/Leakage Other oils and fluids (1) Level Leakage Level Fuel Leakage Leakage Leakage Exhaust gas - Leakage - (1) Power steering fluid, brake fluid, etc.