Parts Requiring Angle Tightening
- For the final tightening of the following engine parts use Tool: Tool number: KV10112100 (BT-8653-A) Camshaft sprocket (INT) bolt Cylinder head bolts Main bearing cap bolts Connecting rod cap bolts Crankshaft pulley bolt (Note an angle wrench is required as bolt flange is provided with notches for angle tightening)
- Do not use a torque value for final tightening.
- The torque value for these parts are for a preliminary step.
- Ensure thread and seat surfaces are clean and coated with engine oil.
Scheme 1
- After removing the bolts and nuts, separate the mating surface and remove the liquid gasket using Tool (A). Tool Number: KV10111100 (J-37228) CAUTION: Be careful not to damage the mating surfaces.
- In areas where the cutter is difficult to use, use a plastic hammer to lightly tap (1) the cutter where the liquid gasket is applied. Use a plastic hammer to slide (2) the cutter by tapping on the side. CAUTION: Do not damage the mating surfaces.
Scheme 2
Scheme 3
Scheme 4
- Using suitable tool (A), remove old liquid gasket from the liquid gasket application surface and the mating surface. Remove liquid gasket completely from the groove of the liquid gasket application surface, mounting bolts, and bolt holes.
- Wipe the liquid gasket application surface and the mating surface with white gasoline (lighting and heating use) to remove moisture, grease and foreign materials.
- Attach liquid gasket tube to the suitable tool. Use Genuine Silicone RTV Sealant, or equivalent. Refer to " «PRECAUTION FOR LIQUID GASKET»(ref-675577-S38712338312014120500000) ".
- Apply liquid gasket without gaps to the specified location according to the specified dimensions. If there is a groove for liquid gasket application, apply liquid gasket to the groove. As for bolt holes (B), normally apply liquid gasket inside the holes. Occasionally, it should be applied outside the holes. Check to read the text of this service information. Within five minutes of liquid gasket application, install the mating component. If liquid gasket protrudes, wipe it off immediately. Do not retighten mounting bolts or nuts after the installation. After 30 minutes or more have passed from the installation, fill engine oil and engine coolant. CAUTION: If there are specific instructions in the procedures contained in this service information concerning liquid gasket application, observe them.
GENERAL SPECIFICATIONS
| Engine type | HR16DE | ||
|---|---|---|---|
| Cylinder arrangement | In-line 4 | ||
| Displacement | Cm 3 (cu in) | 1, 598 (97.51) | |
| Bore and stroke | Mm (in) | 78.0x 83.6 (3.071 x3.291) | |
| Valve arrangement | DOHC | ||
| Firing order | 1-3-4-2 | ||
| Number of piston rings | Compression | 2 | |
| Oil | 1 | ||
| Compression ratio | 9.8:1 | ||
| Compression pressure kPa (kg/cm 2 , psi)/200 rpm | Standard | 1, 510 (15.4, 219) | |
| Minimum | 1, 270 (12.95, 184) | ||
| Differential limit between cylinders | 100 (1.0, 14.5) | ||
See also:
• DIAGNOSIS PROCEDURE