COMPONENT DESCRIPTION
| Component | Function | |
|---|---|---|
| IPDM E/R | The TCM receives the A/C compressor feedback signal via CAN communications from the IPDM E/R. | |
| TCM | " CVT CONTROL SYSTEM: TCM " | |
| Transmission range switch | " CVT CONTROL SYSTEM: TRANSMISSION RANGE SWITCH " | |
| Primary speed sensor | " CVT CONTROL SYSTEM: PRIMARY SPEED SENSOR " | |
| CVT unit | ||
| Control valve | ROM assembly (1) | " CVT CONTROL SYSTEM: ROM ASSEMBLY " |
| CVT fluid temperature sensor (1) | " CVT CONTROL SYSTEM: CVT FLUID TEMPERATURE SENSOR " | |
| Secondary pressure sensor (1) | " CVT CONTROL SYSTEM: SECONDARY PRESSURE SENSOR " | |
| Primary pressure solenoid valve (1) | " CVT CONTROL SYSTEM: PRIMARY PRESSURE SOLENOID VALVE " | |
| Low brake solenoid valve (1) | " CVT CONTROL SYSTEM: LOW BRAKE SOLENOID VALVE " | |
| High clutch & reverse brake solenoid valve (1) | " CVT CONTROL SYSTEM: HIGH CLUTCH & REVERSE BRAKE SOLENOID VALVE " | |
| Torque converter clutch solenoid valve (1) | " CVT CONTROL SYSTEM: TORQUE CONVERTER CLUTCH SOLENOID VALVE " | |
| Line pressure solenoid valve (1) | " CVT CONTROL SYSTEM: LINE PRESSURE SOLENOID VALVE " | |
| Output speed sensor | " CVT CONTROL SYSTEM: OUTPUT SPEED SENSOR " | |
| Secondary speed sensor | " CVT CONTROL SYSTEM: SECONDARY SPEED SENSOR " | |
| G sensor | " CVT CONTROL SYSTEM: G SENSOR " | |
| Overdrive control switch | " CVT CONTROL SYSTEM: OVERDRIVE CONTROL SWITCH " | |
| Combination meter | The TCM receives the overdrive control switch signal via CAN communications from the combination meter. | |
| ABS actuator and electric unit (control unit) | The TCM receives the following signals via CAN communications from the ABS actuator and electric unit (control unit). Vehicle speed signal VDC operation signal VDC malfunction signal | |
| ECM | For purposes including improving the feeling when shifting and preventing drops in engine speed, control signals are exchanged between the ECM and TCM, and real-time cooperative control is performed according to the vehicle driving conditions. (Engine and CVT integrated control) Engine and CVT integrated control signal The TCM receives the following signals via CAN communications from the ECM. Engine speed signal Accelerator pedal position signal Closed throttle position signal TCM sends and receives the following signals with ECM through CAN communication to perform D position N idle control. N idle instruction signal | |
| BCM | The TCM receives the following signals via CAN communications from the BCM. Stop lamp switch signal Turn indicator signal | |
| (1) These components are included in control valve assembly. | ||
| (1) | These components are included in control valve assembly. |
OPERATION AT COMBNATION METER CNA COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL
For actions on CAN communications blackout in the combnation meter, refer to " FAIL-SAFE ".
Scheme 1
| Component | Function |
|---|---|
| Stop lamp switch | Stop lamp switch turns ON when brake pedal is depressed. |
| Shift lock release lever | Manually releases the shift lock. |
| Park position switch | Detects that the selector lever is in "P" position. |
| Shift lock solenoid | Operates according to the signal from the stop lamp switch and moves the lock lever. |
Scheme 2
TRANSAXLE: Operation Status
| X: Engaged or applied. | |||||||||
|---|---|---|---|---|---|---|---|---|---|
| Slector lever position | Parking mechanism | Counter gear set | Low brake | High clutch | Reverse brake | Primary pulley | Secondary pulley | Steel belt | Reduction gear set |
| P | X | X | X | X | X | ||||
| R | X | X | X | X | X | X | |||
| N | X | X | X | X | |||||
| D | X | X (1GR) | X (2GR) | X | X | X | X | ||
| L | X | X (1GR) | X (2GR) | X | X | X | X | ||
TRANSAXLE: Component Description
| Part name | Function |
|---|---|
| Torque converter | It is composed of the cover converter, turbine assembly, stator, pump impeller assembly, etc. It increases the engine torque and transmits the power to the transaxle. |
| Oil pump | Through the oil pump drive chain, it uses the vane oil pump driven by the engine. It generates necessary oil pressure to circulate fluid and to operate the clutch and brake. |
| Counter gear set | The power from the torque converter is transmitted to the primary pulley through the counter drive gear and the counter driven gear. |
| Belt & pulley (Continuously variable transmission) | It is composed of the primary pulley, secondary pulley, steel belt, etc. and the mechanism performs shifting, changes the gear ratio and transmits the power with oil pressure from the control valve. |
| Auxiliary gearbox (stepped transmission) | It is composed of the planetary gear, multi-disc clutch, multi-disc brake, etc. and the mechanism performs shifting (1-2 gear shifting and reverse) with oil pressure from the control valve. |
| Reduction gear set | Conveys power from the transmission mechanism to the reduction gear and the final gear. |
| Parking mechanism | When the shift lever is changed to P position, the mechanism fixes the parking gear (integrated with the reduction gear) and the fixes the output shaft. |
| Control valve | Controls oil pressure from the oil pump to the pressure suitable for the line pressure control system, shift control system, lock-up control system and lubrication system. |
| Pressure regulator valve | Adjusts the discharge pressure from the oil pump to the optimum pressure (line pressure) corresponding to the driving condition. |
| Torque converter regulator valve | Adjusts the feed pressure to the torque converter to the optimum pressure corresponding to the driving condition. |
| Pilot valve | Adjusts line pressure and produces a constant pressure (pilot pressure) necessary for activating each solenoid valve. |
| Manual valve | Distributes the clutch and brake operation pressures (pilot pressure) corresponding to each shift position. |
| High clutch/reverse brake switching valve | Switches the circuit for the high clutch and the reverse brake. |
| Torque converter clutch control valve | It is operated with the torque converter clutch solenoid valve and it adjusts the tightening pressure and non-tightening pressure of the torque converter clutch piston of the torque converter. |
| Primary pressure control valve | It is operated with the primary pressure solenoid valve and adjusts the feed pressure to the primary pulley. |
| Primary pressure solenoid valve | " CVT CONTROL SYSTEM: PRIMARY PRESSURE SOLENOID VALVE " |
| Low brake solenoid valve | " CVT CONTROL SYSTEM: LOW BRAKE SOLENOID VALVE " |
| High clutch & reverse brake solenoid valve | " CVT CONTROL SYSTEM: HIGH CLUTCH & REVERSE BRAKE SOLENOID VALVE " |
| Torque converter clutch solenoid valve | " CVT CONTROL SYSTEM: TORQUE CONVERTER CLUTCH SOLENOID VALVE " |
| Line pressure solenoid valve | " CVT CONTROL SYSTEM: LINE PRESSURE SOLENOID VALVE " |
Scheme 3
CVT Oil Warmer
Scheme 4
- The CVT oil warmer (1) is installed on the front part of transaxle assembly.
- When engine is started while engine and CVT are cold, engine coolant temperature rises more quickly than CVT fluid temperature. CVT oil warmer is provided with two circuits for CVT and engine coolant respectively so that warmed engine coolant warms CVT quickly. This helps shorten CVT warming up time, improving fuel economy.
- A cooling effect is obtained when CVT fluid temperature is high.
CVT Fluid Cooler (Water-cooling)
- The CVT fluid cooler (water-cooling) is installed in the radiator side tank (right side).
- CVT fluid is cooled by engine coolant.
CVT Fluid Cooler (Air-cooling)
- The CVT fluid cooler (air-cooling) is installed to vehicle front.
- The CVT fluid cooler (air-cooling) prevents CVT fluid temperature from an abnormal increase while driving the vehicle. When flowing into the CVT fluid cooler (air-cooling), CVT fluid is cooled by driving blast while driving the vehicle.
Heater Thermostat
Scheme 5
- The heater thermostat (1) is installed on the front part of transaxle assembly.
- The heater thermostat open and close with set temperature.
SHIFT LOCK SYSTEM: System Description
The selector lever cannot be shifted from "P" position to any other position unless the ignition switch is in the ON position and the brake pedal is depressed.
KEY LOCK SYSTEM: System Description
- The key lock mechanism also operates as a shift lock: With the ignition switch turned to ON, selector lever cannot be shifted from "P" position to any other position unless brake pedal is depressed. With the key removed, selector lever cannot be shifted from "P" position to any other position. The key cannot be removed unless selector lever is placed in "P" position.
- The shift lock and key lock mechanisms are controlled by the ON-OFF operation of the shift lock solenoid and by the operation of the rotator and slider located inside key cylinder, respectively.
Scheme 6
SYSTEM DESCRIPTION
- CVT detects the vehicle driving status from switches, sensors and signals, and controls the vehicle so that the optimum shift position and shift timing may always be achieved. It also controls the vehicle to reduce shift and lockup shock, etc.
- Receives input signals from switches and sensors.
- Sends the output signal necessary for operation of solenoid valves, and evaluates the line pressure, shift timing, lockup operation, engine brake performance, etc.
- If a malfunction occurs on the electric system, activate the fail-safe mode only to drive the vehicle.
DESCRIPTION
Highly accurate line pressure control (secondary pressure control) reduces friction for improvement of fuel economy.
Normal Oil Pressure Control
Appropriate line pressure and secondary pressure suitable for driving condition are determined based on the accelerator pedal position, engine speed, primary pulley (input) speed, secondary pulley (output) speed, vehicle speed, input torque, stop lamp switch signal, transmission range switch signal, lock-up signal, power voltage, target shift ratio, oil temperature and oil pressure.
Secondary Pressure Feedback Control
In normal oil pressure control and oil pressure control in shifting, highly accurate secondary pressure is determined by detecting the secondary pressure using a oil pressure sensor and by feedback control.
Scheme 7
To select the gear ratio that can give the driving force to meet driver's intent or vehicle situation, the vehicle driving condition such as vehicle speed or accelerator pedal position is detected and the most appropriate gear ratio is selected and the shifting method before reaching the speed is determined. The information is output to the primary pressure solenoid valve to control the line pressure input/output to the primary pulley, to determine the primary pulley (movable pulley) position and to control the gear position.
D Position (Normal)
Gear shifting is performed in all shifting ranges from the lowest to the highest gear ratio.
Scheme 8
D Position (OD OFF)
The gear ratio is generally high by limiting the shifting range on the high side, and this always generates a large driving power.
Scheme 9
L Position
By limiting the shifting range only to the lowest of the gear ratio, a large driving force and engine brake are obtained.
Scheme 10
Hill Climbing And Descending Control
If a downhill is detected with the accelerator pedal is released, the system performs downshift to increase the engine brake force so that vehicle may not be accelerated more than necessary. If a climbing hill is detected, the system improves the acceleration performance in re-acceleration by limiting the gear shift range on the high side.
Note. For engine brake control on a downhill, the control can be stopped with CONSULT.
Scheme 11
Control In Acceleration
From change of the vehicle speed or accelerator pedal position, the acceleration request level of the driver or driving scene is evaluated. In start or acceleration during driving, the gear shift characteristics with linearity of revolution increase and vehicle speed increase are gained to improve the acceleration feel.
Scheme 12
Based on accelerator pedal angle, engine speed, primary pulley speed, and the secondary pulley speed, the optimum operating pressure is set to reduce impact of a selector lever operation while shifting from "N" ("P") to "D" ("R") position.
Scheme 13
- Controls for improvement of the transmission efficiency by engaging the torque converter clutch in the torque converter and eliminating slip of the converter. Achieves comfortable driving with slip control of the torque converter clutch.
- The oil pressure feed circuit for the torque converter clutch piston chamber is connected to the torque converter clutch control valve. The torque converter clutch control valve is switched by the torque converter clutch solenoid valve with the signal from TCM. This controls the oil pressure circuit, which is supplied to the torque converter clutch piston chamber, to the release side or engagement side.
- If the CVT fluid temperature is low or the vehicle is in fail-safe mode due to malfunction, lock-up control is prohibited.
Lock-up engagement
In lock-up engagement, the torque converter clutch solenoid valve makes the torque converter clutch control valve locked up to generate the lock-up apply pressure. This pushes the torque converter clutch piston for engagement.
Lock-up release condition
In lock-up release, the torque converter clutch solenoid valve makes the torque converter clutch control valve non-locked up to drain the lock-up apply pressure. This does not engage the torque converter clutch piston.
Scheme 14
If a driver has no intention of starting the vehicle in D position, TCM operates the low brake solenoid valve and controls the oil pressure of the low brake to be low pressure. Therefore, the low brake is in the release (slip) status and the power transmission route of transaxle is the same status as the N position. In this way, the transaxle is in idling status and load to the engine can be reduced to improve fuel economy.
Note. Provides idle neutral control when stop/start operation is not performed.
Scheme 15
Idle Neutral Control Start Condition
Idle neutral control is started when all of the following conditions are fulfilled. However, during idle neutral control, idle neutral control is stopped when any of the following conditions is not met or idle neutral control continues 30 seconds.
Driving environment: Flat road or road with mild gradient
Selector lever position: "D" position
Vehicle speed: 0 km/h (0 MPH)
Accelerator pedal position: 0.0/8
Brake pedal: Depressed
Engine speed: Idle speed
Turn signal lamp/hazard signal lamp: Not activated
Note. Stops or prohibits the idle neutral control when the TCM and ECM detect that the vehicle is in one of the following conditions. Engine coolant temperature and CVT fluid temperature are the specified temperature or more, or the specified temperature or less. When a transaxle malfunction occurs. When the vehicle detects DTC and is in the fail-safe mode.
Idle Neutral Control Resume Condition
When the idle neutral control finishes, if the vehicle is driven at more than the specified speed and the idle neutral control start conditions are satisfied, the idle neutral control starts again. If the vehicle has a malfunction, the idle neutral control does not start.
This is an on board diagnosis system which records diagnosis information related to the exhaust gases. It detects malfunctions related to sensors and actuators. The malfunctions are indicated by means of the malfunction indicator lamp (MIL) and are stored as DTC in the ECU memory. The diagnosis information can be checked using a diagnosis tool (GST: Generic Scan Tool).
DIAGNOSIS DESCRIPTION: 1 Trip Detection Diagnosis and 2 Trip Detection Diagnosis
Note. "Start the engine and turn OFF the ignition switch after warm-up." This is defined as 1 trip.
DIAGNOSIS DESCRIPTION: Malfunction Indicator Lamp (MIL)
- TCM not only detects DTC, but also sends the MIL signal to ECM through CAN communication. ECM sends the MIL signal to the combination meter through CAN communication according to the signal, and illuminates MIL.
- For malfunction indicator lamp (MIL) description, refer to " «DIAGNOSIS DESCRIPTION: MALFUNCTION INDICATOR LAMP (MIL)»(ref-675578-S04862408492014120500000) ".
There are many operating conditions that may cause a malfunction of the transmission parts. By understanding those conditions properly, a quick and exact diagnosis can be achieved.
In general, perception of a problem varies depending on individuals. Ask the customer about his/her concerns carefully. It is important to understand the phenomenon or status. To systemize all the information for the diagnosis, prepare the question sheet referring to the question points.
In some cases, multiple conditions that appear simultaneously may cause a DTC to be detected.
Scheme 16
Scheme 17
When replacing the TCM, perform the following work.
CHECK LOADING OF CALIBRATION DATA
- The TCM acquires calibration data (individual characteristic value) of each solenoid that is stored in the ROM assembly (in the control valve). This enables the TCM to perform accurate control. After the TCM is replaced, check that the TCM has correctly loaded the calibration data.
CALIBRATION OF G SENSOR
- TCM stores calibration data (inherent characteristic value) of G sensor to provide accurate control. Therefore, it is required to perform calibration of G sensor after the replacement of TCM.
| CAUTION | When replacing TCM and transaxle assembly as a set, replace transaxle assembly first and then replace TCM. If the TCM is replaced in advance, perform " ADDITIONAL SERVICE WHEN REPLACING TRANSAXLE ASSEMBLY " after "G sensor calibration". |
When replacing the transaxle, perform the following work.
ERASING THE CALIBRATION DATA
- The TCM acquires calibration data (individual characteristic value) of each solenoid that is stored in the ROM assembly (in the control valve). This enables the TCM to perform accurate control. For this reason, after the transaxle assembly is replaced, it is necessary to erase the calibration data that is stored in the TCM and load new calibration data.
ERASING THE LEARNED VALUE DATA
- TCM learns indicated pressure for appropriate control of the transaxle assembly and records the learned values. For this reason, the leaned values stored in TCM must be erased after replacing a transaxle assembly.
ERASING CVT FLUID DEGRADATION LEVEL DATA
- TCM records the degradation level of the CVT fluid calculated from the vehicle driving status. Therefore, if the transaxle assembly is replaced, it is necessary to erase the CVT fluid degradation level data recorded by TCM.
TCM stores calibration data (inherent characteristic value) of G sensor to provide accurate control. Therefore, it is required to perform calibration of G sensor after the following work is performed.
- Removal/installation or replacement of G sensor
- Replacement of TCM
CAN (Controller Area Network) is a serial communication line for real-time application. It is an on-vehicle multiplex communication line with high data communication speed and excellent malfunction detection ability. Many electronic control units are equipped onto a vehicle, and each control unit shares information and links with other control units during operation (not independently). In CAN communication, control units are connected with 2 communication lines (CAN-H line, CAN-L line) allowing a high rate of information transmission with less wiring. Each control unit transmits/receives data but selectively reads required data only.
CAN (Controller Area Network) is a serial communication line for real-time application. It is an on-vehicle multiplex communication line with high data communication speed and excellent malfunction detection ability. Many electronic control units are equipped onto a vehicle, and each control unit shares information and links with other control units during operation (not independently). In CAN communication, control units are connected with 2 communication lines (CAN-H line, CAN-L line) allowing a high rate of information transmission with less wiring. Each control unit transmits/receives data but selectively reads required data only.
CAN (Controller Area Network) is a serial communication line for real-time application. It is an on-vehicle multiplex communication line with high data communication speed and excellent malfunction detection ability. Many electronic control units are equipped onto a vehicle, and each control unit shares information and links with other control units during operation (not independently). In CAN communication, control units are connected with 2 communication lines (CAN-H line, CAN-L line) allowing a high rate of information transmission with less wiring. Each control unit transmits/receives data but selectively reads required data only.
CAN (Controller Area Network) is a serial communication line for real-time application. It is an on-vehicle multiplex communication line with high data communication speed and excellent malfunction detection ability. Many electronic control units are equipped onto a vehicle, and each control unit shares information and links with other control units during operation (not independently). In CAN communication, control units are connected with 2 communication lines (CAN-H line, CAN-L line) allowing a high rate of information transmission with less wiring. Each control unit transmits/receives data but selectively reads required data only.
CAN (Controller Area Network) is a serial communication line for real-time application. It is an on-vehicle multiplex communication line with high data communication speed and excellent malfunction detection ability. Many electronic control units are equipped onto a vehicle, and each control unit shares information and links with other control units during operation (not independently). In CAN communication, control units are connected with 2 communication lines (CAN-H line, CAN-L line) allowing a high rate of information transmission with less wiring. Each control unit transmits/receives data but selectively reads required data only.
CAN (Controller Area Network) is a serial communication line for real-time application. It is an on-vehicle multiplex communication line with high data communication speed and excellent malfunction detection ability. Many electronic control units are equipped onto a vehicle, and each control unit shares information and links with other control units during operation (not independently). In CAN communication, control units are connected with 2 communication lines (CAN-H line, CAN-L line) allowing a high rate of information transmission with less wiring. Each control unit transmits/receives data but selectively reads required data only.
CAN (Controller Area Network) is a serial communication line for real-time application. It is an on-vehicle multiplex communication line with high data communication speed and excellent malfunction detection ability. Many electronic control units are equipped onto a vehicle, and each control unit shares information and links with other control units during operation (not independently). In CAN communication, control units are connected with 2 communication lines (CAN-H line, CAN-L line) allowing a high rate of information transmission with less wiring. Each control unit transmits/receives data but selectively reads required data only.
CAN (Controller Area Network) is a serial communication line for real-time application. It is an on-vehicle multiplex communication line with high data communication speed and excellent malfunction detection ability. Many electronic control units are equipped onto a vehicle, and each control unit shares information and links with other control units during operation (not independently). In CAN communication, control units are connected with 2 communication lines (CAN-H line, CAN-L line) allowing a high rate of information transmission with less wiring. Each control unit transmits/receives data but selectively reads required data only.
TCM compares the calculated value stored in the flash ROM with the value stored in TCM. If the calculated value does not agree with the stored value, TCM judges this as a malfunction.
Replace the O-ring if oil leakage or exudes from the plug.