DISCONNECTING FUEL PIPING
- Before starting work, check no fire or spark producing items are in the work area.
- Release fuel pressure before disconnecting and disassembly.
- After disconnecting pipes, plug openings to stop fuel leakage.
Special Service Tools
Tool number (TechMate No.) Tool name Description KV10111100 (J-37228) Seat cutter Removing oil pan (lower) etc. ST25051001 (J-25695-1) Oil pressure gauge Measuring oil pressure Maximum measuring range: 2, 452 kPa (25 kg/cm 2 , 356 psi) ST25052000 (J-25695-2) Hose Adapting oil pressure gauge to cylinder block KV10115801 (J-38956) Oil filter wrench Removing and installing oil filter 64.3 mm (2.531 in)
Scheme 16
Commercial Service Tools
Tool name Description Deep socket Removing and installing oil pressure sensor 27 mm (1.06 in) Tube presser Pressing the tube of liquid gasket
Scheme 17
Scheme 18
Scheme 19
ENGINE OIL LEVEL
Note. Before starting engine, put vehicle horizontally and check the engine oil level. If engine is already started, stop it and allow 10 minutes before checking.
Scheme 20
- Pull out oil level gauge and wipe it clean.
- Insert oil level gauge and check that the engine oil level is within the range (A) shown in the figure below.
- If it is out of range, adjust it.
ENGINE OIL APPEARANCE
- Check engine oil for white turbidity or heavy contamination.
- If engine oil becomes turbid and white, it is highly probable that it is contaminated with engine coolant. Repair or replace damaged parts.
ENGINE OIL LEAKAGE
Check for engine oil leakage around the following area.
- Oil cooler
- Oil temperature sensor
- Oil pan bolt
- Oil pan (upper and lower)
- Oil pan drain plug
- Oil pressure sensor
- Oil filter
- Valve timing control cover
- Valve timing control solenoid valve (intake and exhaust)
- Front cover
- Turbocharger
- Turbocharger oil tube (feed and return)
- Turbocharger oil hose
- Mating surface between high pressure fuel pump and camshaft bracket
- Mating surface between cylinder head and camshaft bracket
- Mating surface between cylinder block and cylinder head
- Mating surface between camshaft bracket and rocker cover
- Crankshaft oil seals (front and rear)
OIL PRESSURE CHECK
| WARNING | Be careful not to get burned, as engine oil may be hot. When checking engine oil pressure, shift position should be "Parking" (CVT models) or "Neutral" (M/T models), and apply parking brake securely. |
Scheme 21
Scheme 22
- Check engine oil level.
- Disconnect harness connector at oil pressure sensor (1), and remove oil pressure sensor using a deep socket (commercial service tool). CAUTION: Never drop or shock oil pressure sensor.
- Install oil pressure gauge [SST: ST25051001 (J-25695-1)] (A) and hose [SST: ST25052000 (J-25695-2)] (B).
- Start engine and warm it up to normal operating temperature.
- Check oil pressure with engine running under no-load. NOTE: When engine oil temperature is low, engine oil pressure becomes high. Engine oil pressure: Refer to " «ENGINE OIL PRESSURE»(ref-621389-S06802740802014061000000) ". If difference is extreme, check oil passage and oil pump for oil leakage.
- After the inspections, install oil pressure sensor as follows: Remove old liquid gasket on oil pressure sensor and engine. Apply liquid gasket and tighten oil pressure sensor to specification. Use Genuine RTV Silicon Sealant or equivalent. Tightening torque: Refer to " «EXPLODED VIEW»(ref-621377-S27364497322014061000000) ". Check engine oil level. After warming up engine, check that there is no leakage of engine oil with running engine.
Oil Cooler
Check oil cooler for cracks. Check oil cooler for clogging by blowing through engine coolant inlet. If necessary, replace oil cooler assembly.
Engine Oil Pressure
| Unit: kPa (kg/cm 2 , psi) | |
|---|---|
| Engine speed | Approximate discharge pressure (1) |
| Idle speed | 90 (0.92, 13.1) |
| 2, 000 RPM | 260 (2.65, 37.7) |
| (1) Engine oil temperature at 80°C (176°F) | |
| (1) | Engine oil temperature at 80°C (176°F) |