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Engine Lubrication System: Removal & Installation Nissan Juke I

Lubrication System 7 illustrations ~438 words

REMOVAL OF LIQUID GASKET SEALING

  1. After removing mounting nuts and bolts, separate the mating surface using the seal cutter [SST: KV10111100 (J-37228)] (A) and remove old liquid gasket sealing. CAUTION: Be careful not to damage the mating surfaces.
  2. Tap the seal cutter [SST: KV10111100 (J-37228)] to insert it (B), and then slide it (C) by tapping on the side as shown in the figure.
  3. In areas where the seal cutter [SST: KV10111100 (J-37228)] is difficult to use, lightly tap the parts using a plastic hammer to remove it.
CAUTIONIf for some unavoidable reason tool such as a screwdriver is used, be careful not to damage the mating surfaces.

Scheme 7

Scheme 7

Scheme 8

Scheme 8: LIQUID GASKET APPLICATION PROCEDURE

Scheme 9

Scheme 9

Scheme 10

Scheme 10
  1. Using a scraper (A), remove old liquid gasket adhering to the liquid gasket application surface and the mating surface. Remove liquid gasket completely from the groove of the liquid gasket application surface, mounting bolts, and bolt holes.
  2. Wipe the liquid gasket application surface and the mating surface with white gasoline (lighting and heating use) to remove adhering moisture, grease and foreign materials.
  3. Attach liquid gasket tube to the tube presser (commercial service tool). Use Genuine RTV silicone sealant or equivalent. Refer to " «RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS»(ref-516389-S27688368402012120600000) ".
  4. Apply liquid gasket without gaps to the specified location according to the specified dimensions. If there is a groove for liquid gasket application, apply liquid gasket to the groove. As for bolt holes (B), normally apply liquid gasket inside the holes. Occasionally, it should be applied outside the holes. Check to read the text of this manual. Within five minutes of liquid gasket application, install the mating component. If liquid gasket protrudes, wipe it off immediately. Do not retighten mounting bolts or nuts after the installation. After 30 minutes or more have passed from the installation, fill engine oil and engine coolant. CAUTION: If there are specific instructions in this manual, observe them.

REMOVAL

  1. Remove engine under cover.
  2. Using oil filter wrench [SST: KV10115801 (J-38956)] (A), remove oil filter.
CAUTIONOil filter is provided with relief valve. Use genuine NISSAN oil filter or equivalent. Be careful not to get burned when engine and engine oil may be hot. When removing, prepare a shop cloth to absorb any engine oil leakage or spillage. Completely wipe off any engine oil that adheres to engine and vehicle.

Scheme 11

Scheme 11

Scheme 12

Scheme 12: INSTALLATION

Scheme 13

Scheme 13
  1. Remove foreign materials adhering to the oil filter installation surface.
  2. Apply new engine oil to the oil seal contact surface of new oil filter.
  3. Screw oil filter manually until it touches the installation surface, then tighten it by 2/3 turn (A). Or tighten to specification. Oil filter: Torque: 17.7 N.m (1.8 kg-m, 13 ft-lb)
  1. Drain engine coolant. Refer to " «DRAINING»(ref-516398-S08374559152012120600000) ". CAUTION: Perform when engine is cold.
  2. Remove front bumper. Refer to " «EXPLODED VIEW»(ref-516396-S35683358922012120600000) ".
  3. Remove charge air cooler. Refer to " «EXPLODED VIEW»(ref-516394-S42591055892012120600000) ".
  4. Remove water hose.
  5. Remove oil cooler.

INSTALLATION

Installation is in reverse order of removal.

Note the following, and install in the reverse order of removal.