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Power Supply, Ground & Circuit Elements: Other Nissan Frontier D40

Body Electrical 31 illustrations ~1590 words

Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"

The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.

Information necessary to service the system safely is included in SUPPLEMENTAL RESTRAINT SYSTEM and SEAT BELTS article.

WARNINGTo avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in the event of a collision which would result in air bag inflation, all maintenance must be performed by an authorized NISSAN/INFINITI dealer. Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag Module, see SUPPLEMENTAL RESTRAINT SYSTEM . Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this article. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness connectors.

A melted fusible link can be detected either by visual inspection or by feeling with finger tip. If its condition is questionable, use circuit tester or test lamp.

CAUTIONIf fusible link should melt, it is possible that critical circuit (power supply or large current carrying circuit) is shorted. In such a case, carefully check and eliminate cause of incident. Never wrap outside of fusible link with vinyl tape. Never let fusible link touch any other wiring harness, vinyl or rubber parts.

Circuit Breaker (Built Into BCM)

For example, when current is 30A, the circuit is broken within 8 to 20 seconds.

A circuit breaker is used for the following systems

Scheme 41

Scheme 41: Circuit Breaker (Built Into BCM)
  1. Sunroof (Scheme 41): Break Point Graph

SYSTEMS CONTROLLED BY IPDM E/R

  1. Lamp control Using CAN communication lines, it receives signals from the BCM and controls the following lamps: Headlamps (High, Low) Daytime light relay control (Canada only) Parking lamps Tail and license plate lamps Front fog lamps
  2. Wiper control Using CAN communication lines, it receives signals from the BCM and controls the front wipers.
  3. Daytime light relay control Using CAN communication lines, it receives signals from the BCM and controls the daytime light relay.
  4. Generator control Using CAN communication lines, it receives signals from the ECM and controls power generation output.
  5. Rear window defogger relay control (Crew cab only) Using CAN communication lines, it receives signals from the BCM and controls the rear window defogger relay.
  6. A/C compressor control Using CAN communication lines, it receives signals from the BCM and controls the A/C compressor (magnet clutch).
  7. Starter control Using CAN communication lines, it receives signals from the BCM and controls the starter relay.
  8. Cooling fan control Using CAN communication lines, it receives signals from the ECM and controls the cooling fan relays.
  9. Horn control Using CAN communication lines, it receives signals from the BCM and controls the horn relay.

CAN COMMUNICATION LINE CONTROL

With CAN communication, by connecting each control unit using two communication lines (CAN L-line, CAN H-line), it is possible to transmit a maximum amount of information with minimum wiring. Each control unit can transmit and receive data, and reads necessary information only.

  1. Fail-safe control When CAN communication with other control units is impossible, IPDM E/R performs fail-safe control. After CAN communication returns to normal operation, it also returns to normal control. Operation of control parts by IPDM E/R during fail-safe mode is as follows: FAIL-SAFE MODE CHART Controlled system Fail-safe mode Headlamp With the ignition switch ON, the headlamp low is ON. With the ignition switch OFF, the headlamp low is OFF. Tail license plate and parking lamps With the ignition switch ON, the tail lamp relay is ON. With the ignition switch OFF, the tail lamp relay is OFF. Cooling fan With the ignition switch ON, the cooling fan HI operates. With the ignition switch OFF, the cooling fan stops. Front wiper Until the ignition switch is turned off, the front wiper LO and HI remains in the same status it was in just before fail-safe control was initiated. Rear window defogger Rear window defogger relay OFF A/C compressor A/C compressor OFF Front fog lamps Front fog lamp relay OFF

IPDM E/R STATUS CONTROL

In order to save power, IPDM E/R switches status by itself based on each operating condition.

  1. CAN communication status CAN communication is normally performed with other control units. Individual unit control by IPDM E/R is normally performed. When sleep request signal is received from BCM, mode is switched to sleep waiting status.
  2. Sleep waiting status Process to stop CAN communication is activated. All systems controlled by IPDM E/R are stopped. When 3 seconds have elapsed after CAN communication with other control units is stopped, mode switches to sleep status.
  3. Sleep status IPDM E/R operates in low current-consumption mode. CAN communication is stopped. When a change in CAN communication signal is detected, mode switches to CAN communication status. When a change in ignition switch signal is detected, mode switches to CAN communication status.

Function of Detecting Ignition Relay Malfunction

  1. When the integrated ignition relay is stuck in a "closed contact" position and cannot be turned OFF, IPDM E/R turns ON tail and parking lamps for 10 minutes to indicate IPDM E/R malfunction.
  2. When the state of the integrated ignition relay does not agree with the state of the ignition switch signal received via CAN communication, the IPDM E/R activates the tail lamp relay. IGNITION RELAY STATUS Ignition switch signal Ignition relay status Tail lamp relay ON ON - OFF OFF - ON OFF - OFF ON ON (10 minutes)

Note. When the ignition switch is turned ON, the tail lamps are OFF.

CONSULT-II Function (IPDM E/R)

CONSULT-II can display each diagnostic item using the diagnostic test modes shown following.

IPDM E/R Diagnostic ModeDescription
SELF-DIAG RESULTSDisplays IPDM E/R self-diagnosis results.
DATA MONITORDisplays IPDM E/R input/output data in real time.
CAN DIAG SUPPORT MNTRThe result of transmit/receive diagnosis of CAN communication can be read.
ACTIVE TESTOperation of electrical loads can be checked by sending drive signal to them.

DIAGNOSTIC TEST MODES CHART

CONSULT-II START PROCEDURE

Refer to " CONSULT-II START PROCEDURE ".

Display Item List

Display itemsCONSULT-II display codeMalfunction detectionTIMEPossible causes
CRNTPAST
NO DTC IS DETECTED. FURTHER TESTING MAY BE REQUIRED.
CAN COMM CIRCU1000If CAN communication reception/transmission data has a malfunction, or if any of the control units fail, data reception/transmission cannot be confirmed. When the data in CAN communication is not received before the specified time.XXAny of items listed below have errors: TRANSMIT DIAG ECM BCM/SEC

DISPLAY ITEM LIST

Note. The details for display of the period are as follows

  1. CRNT: Error currently detected with IPDM E/R.
  2. PAST: Error detected in the past and placed in IPDM E/R memory.

All Signals, Main Signals, Selection From Menu

Item nameCONSULT-II screen displayDisplay or unitMonitor item selectionDescription
ALL SIGNALSMAIN SIGNALSSELECTION FROM MENU
Motor fan requestMOTOR FAN REQ1/2/3/4XXXSignal status input from ECM
Compressor requestAC COMP REQON/OFFXXXSignal status input from BCM
Parking, license plate, and tail lamp requestTAIL & CLR REQON/OFFXXXSignal status input from BCM
Headlamp low beam requestHL LO REQON/OFFXXXSignal status input from BCM
Headlamp high beam requestHL HI REQON/OFFXXXSignal status input from BCM
Front fog lamps requestFR FOG REQON/OFFXXXSignal status input from BCM
Front wiper requestFR WIP REQSTOP/1LO/LO/HIXXXSignal status input from BCM
Wiper auto stopWIP AUTO STOPACT P/STOP PXXXOutput status of IPDM E/R
Wiper protectionWIP PROTOFF/LS/HS/BLOCKXXXControl status of IPDM E/R
Starter requestST RLY REQON/OFFXXSignal status input from BCM
Ignition relay statusIGN RLYON/OFFXXXIgnition relay status monitored with IPDM E/R
Rear defogger requestRR DEF REQON/OFFXXXSignal status input from BCM
Hood switchHOOD SW ( (1) )OFFXSignal status input from IPDM E/R
Theft warning horn requestTHFT HRN REQON/OFFXXSignal status input from BCM
Horn chirpHORN CHIRPON/OFFXXOutput status of IPDM E/R
Daytime lights requestDTRL REQON/OFFXXSignal status input from BCM
Oil pressure switchOIL P SWOPEN/CLOSEXXSignal status input from IPDM E/R
(1) This item is displayed, but does not function.
(1)This item is displayed, but does not function.

DATA MONITOR DESCRIPTION CHART

Note. Perform monitoring of IPDM E/R data with the ignition switch ON. When the ignition switch is in ACC position, display may not be correct.

CAN DIAG SUPPORT MNTR

Refer to System Description.

Test nameCONSULT-II screen displayDescription
Rear defogger outputREAR DEFOGGERWith a certain ON-OFF operation, the rear defogger relay can be operated.
Front wiper (HI, LO) outputFRONT WIPERWith a certain operation (OFF, HI ON, LO ON), the front wiper relay (Lo, Hi) can be operated.
Cooling fan outputMOTOR FANWith a certain operation (1, 2, 3, 4), the cooling fan can be operated.
Headlamp relay (HI, LO) outputEXTERNAL LAMPSWith a certain operation (OFF, HI ON, LO ON, TAIL ON, FOG ON), the lamp relay (Low, High, Tail, Fog) can be operated.
Front fog lamp relay (FOG) outputEXTERNAL LAMPSWith a certain operation (OFF, HI ON, LO ON, TAIL ON, FOG ON), the lamp relay (Low, High, Tail, Fog) can be operated.
Tail lamp relay outputEXTERNAL LAMPSWith a certain operation (OFF, HI ON, LO ON, TAIL ON, FOG ON), the lamp relay (Low, High, Tail, Fog) can be operated.
Horn outputHORNWith a certain ON-OFF operation, the horn relay can be operated.

DISPLAY ITEM LIST

Terminals and Reference Values for IPDM E/R

TerminalWire colorSignal nameSignal input/outputMeasuring conditionReference value (Approx.)
Ignition switchOperation or condition
1WBattery power supplyInputOFFBattery voltage
2RBattery power supplyInputOFFBattery voltage
3GIgnition coilOutputON or STARTBattery voltage
4PECM relayOutputON or STARTBattery voltage
6VThrottle control relayOutputON or STARTBattery voltage
7BRECM relay controlInputIgnition switch ON or START0V
Ignition switch OFF or ACCBattery voltage
8W/RO2 and A/F sensor ignition supplyOutputON or STARTBattery voltage
10R/BBattery power supply (daytime light relay)OutputOFFBattery voltage
11YA/C compressorOutputONA/C switch or auto A/C request ONBattery voltage
12W/GIgnition switchInputOFF or ACC0V
13RFuel pump relayOutputOFF or ACC0V
ON or STARTBattery voltage
14W/GA/T ignition supplyOutputON or STARTBattery voltage
15W/RABS ignition supplyOutputON or STARTBattery voltage
16W/GReverse lampOutputON or STARTBattery voltage
17W/GInjectorOutputON or STARTBattery voltage
19WStarter motorOutputSTARTBattery voltage
20BRCooling fan motor (low)OutputON or STARTBattery voltage
21GRIgnition switchInputOFF or ACC or ON0V
STARTBattery voltage
22GBattery power supply (cooling fan relays)InputOFFBattery voltage
23LGHeated mirror relayOutputON or STARTRear window defogger switch is ONBattery voltage
Rear window defogger switch is OFF0
24PCooling fan motor (high)OutputON or STARTBattery voltage
27WTrailer tow relayOutputON or STARTBattery voltage
28RLH front parking and front side marker lampOutputOFFLighting switch 1ST positionOFF0V
ONBattery voltage
29GTrailer tow relayOutputOFFLighting switch 1ST positionOFF0V
ONBattery voltage
30R/BBattery power supply (ECM)InputOFFBattery voltage
32GRWiper low speed signalOutputONWiper switchOFF0V
LOBattery voltage
35LWiper high speed signalOutputONWiper switchOFF0V
HIBattery voltage
37YGeneratorOutputON
38BGroundInput0V
39LCAN-HON
40PCAN-LON
43GWiper auto stop signalInputONWiper in non-park positionBattery voltage
Wiper in park position0V
44RDaytime light relay 1 signalOutputONPark brake switch positionOFF0V
ONBattery voltage
45LGHorn relayInputOFFWhen door locks are operated using keyfobOFFBattery voltage
ON0V
46VFuel pump relay controlInputIgnition switch ON or START0V
Ignition switch OFF or ACCBattery voltage
47OThrottle control relay controlInputIgnition switch ON or START0V
Ignition switch OFF or ACCBattery voltage
48RStarter relay (inhibit switch)InputON or STARTSelector lever in "P" or "N"Battery voltage
Selector lever any other position0V
49GRRH front parking and front side marker lampOutputOFFLighting switch 1ST positionOFF
ONBattery voltage
50WFront fog lamp (LH)OutputONLighting switch must be in the 2ND position or AUTO position (LOW beam is ON) and the front fog lamp switch must be ONOFF0V
ONBattery voltage
51VFront fog lamp (RH)OutputONLighting switch must be in the 2ND position or AUTO position (LOW beam is ON) and the front fog lamp switch must be ONOFF0V
ONBattery voltage
52PHeadlamp low (LH)OutputOFFLighting switch 2ND positionOFF0V
ONBattery voltage
54RHeadlamp low (RH)OutputOFFLighting switch 2ND positionOFF0V
ONBattery voltage
55GHeadlamp high (LH)OutputOFFLighting switch HIGH or PASS positionOFF0V
ONBattery voltage
56LHeadlamp high (RH)OutputOFFLighting switch HIGH or PASS positionOFF0V
ONBattery voltage
57GRRear parking, license, and tail lampInputOFFLighting switch 1ST positionOFF0V
ONBattery voltage
59BGround0V
60GRRear window defogger relay output signalOutputONWhen rear window defogger switch is ONBattery voltage
When rear window defogger switch is OFF0V
61R/BBattery power supply (trailer tow relay)OutputOFFBattery voltage

CONNECTOR TERMINAL VOLTAGE REFERENCE

Scheme 42

Scheme 42: IPDM E/R Power/Ground Circuit Inspection

Scheme 43

Scheme 43
  1. FUSE AND FUSIBLE LINK INSPECTION Check that the following fusible links are not blown. CONNECTOR TERMINAL SIGNAL REFERENCE Terminal No. Signal name Fusible link No. 1, 2 Battery power a, c, d OK or NG OK: GO TO 2. NG: Replace fusible link.
  2. POWER CIRCUIT INSPECTION Turn ignition switch OFF. Disconnect IPDM E/R harness connector E118. Check voltage between IPDM E/R harness connector and ground. VOLTAGE SPECIFICATION CHART Terminals Voltage (Approx.) (+) (-) IPDM E/R connector Terminal E118 1, 2 Ground Battery voltage (Scheme 42): Checking Voltage Between IPDM E/R Harness Connector And Ground OK or NG OK: GO TO 3. NG: Repair or replace IPDM E/R power circuit harness.
  3. GROUND CIRCUIT INSPECTION Disconnect IPDM E/R harness connectors E122 and E124. Check continuity between IPDM E/R harness connectors E122 (A) terminal 38, E124 (B) terminal 59 and ground. Continuity should exist. OK or NG OK: Inspection End. NG: Repair or replace IPDM E/R ground circuit harness. (Scheme 43): Checking Continuity Between IPDM E/R Harness Connectors And Ground

To use the grid reference

  1. Find the desired connector number on the connector list.
  2. Find the grid reference.
  3. On the drawing, find the crossing of the grid reference letter column and number row.
  4. Find the connector number in the crossing zone.
  5. Follow the line to the connector.

Outline Diagram (KING CAB MODELS). Scheme 44

Scheme 44: Outline Diagram (KING CAB MODELS)

Outline Diagram (CREW CAB MODELS). Scheme 45

Scheme 45: Outline Diagram (CREW CAB MODELS)

Identifying Main Harness Connector. Scheme 46

Scheme 46: Identifying Main Harness Connector
A3M1W/12To R1B5M68V/1To M250 (with XM satellite radio tuner)
F1M3W/8Fuse block (J/B)B5M68BR/1To M250 (with Sirius satellite radio tuner)
F2M4W/16Fuse block (J/B)B4M70W/26Differential lock control unit
A5M6W/6To E10B4M71W/6Cargo lamp switch
A4M8W/16To D2F2M74W/16To D201
A4M9W/24To D1F2M75W/12To D101
A4M10Y/4To E29B3M76W/6Electric brake (pre-wiring)
C3M13W/3Front passenger air bag OFF indicatorD1M77Y/4Front passenger air bag module (service replacement)
C1M14B/4Optical sensorE1M79Body ground
E2M16W/12To B162A3M82W/2Circuit breaker-2
E3M17W/16To B163E3M85W/4Aux in jack
B2M18W/40BCM (body control module)A4M91W/16To E26
B3M19W/15BCM (body control module)E2M105Y/2Front passenger air bag module
B3M20B/15BCM (body control module)E2M106O/2Front passenger air bag module
C4M21W/4NATS antenna amp.A2M109BR/2Front tweeter LH
C3M22W/16Data link connectorE1M111BR/2Front tweeter RH
B2M24W/40Combination meterE2M120W/4Remote keyless entry receiver
B3M26W/6Ignition switchE2M122B/4Front blower motor resistor
B3M27W/2Key switchC4M123W/2Tire pressure warning check connector
C3M28W/16Combination switchB4M129V/1Satellite radio tuner (with XM satellite radio tuner)
C4M29Y/6Combination switch (spiral cable)B4M129BR/1Satellite radio tuner (with Sirius satellite radio tuner)
C4M30GR/8Combination switch (spiral cable)D4M141GR/84WD shift switch
F2M31SMJTo E152C3M142B/6Mode door motor
E5M35Y/28Air bag diagnosis sensor unitE2M146W/2Intake sensor
F3M36SMJTo B149D2M147B/6Air mix door motor front
A4M40SMJTo B69E4M149W/6Differential lock mode switch
A3M41W/16Pre-wiring for satellite radio tunerC3M150W/2Ignition keyhole illumination
A3M41W/16Satellite radio tunerB4M152W/26Transfer case control unit
C2M42W/12Audio unitB4M153W/24Transfer case control unit
C2M43W/10Audio unitD4M154GR/6VDC off switch
C2M44W/6Audio unitD4M155W/8HDC switch
D2M45W/16Audio unitD4M156W/10A/T device
B4M47W/8Steering angle sensorB4M159W/16Door mirror remote control switch
D3M49B/26Front air controlE3M160BR/6Front heated seat switch RH
C3M51W/8Front blower switchD4M161W/6Front heated seat switch LH
E3M53B/2Lower front power socketB3M163W/8Clutch interlock cancel switch (with M/T)
E3M54GR/2Upper front power socketA3M165L/4Cargo lamp relay
C3M55W/4Hazard switchConsole sub-harness
B3M57Body groundE5M204W/6To M63
E2M58B6Intake door motorF5M207B/2Console power socket
D2M61Body ground
E2M62B/2Front blower motor
D4M63W/6To M204

MAIN HARNESS CONNECTOR REFERENCE CHART

Identifying Engine Room Harness (RH View) - Engine Compartment. Scheme 47

Scheme 47: Identifying Engine Room Harness (RH View) - Engine Compartment

Refer to " ENGINE ROOM HARNESS (LH VIEW) " for continuation of engine room harness.

E3E2W/16To F32C4E156L/4Transfer shut off relay 1
D1E5W/24To F14E3E157L/4Transfer shut off relay 2
C2E12L/5Stop lamp relayC3E161B/3Battery current sensor
B3E15Body groundC2E163L/4Trailer turn relay LH
D2E16B/40ECME3E164L/4Trailer turn relay RH
E4E19W/16To F33D2E166BR/6Clutch interlock cancel relay 2 (with M/T)
C3E24Body groundE4E168W/12To E225
C3E30Fusible link box (battery)C2E171B/5Clutch interlock cancel relay 1
E4E40GR/9To E201Generator sub-harness
F3E41SMJTo C1 (located RH rear of engine compartment)E3E201GR/9To E40
C2E45BR/6Back-up lamp relay (with A/T)C3E202B/1To fuse and fusible link box
C3E46B/5Transfer shift high relayB4E203Body ground
F4E47B/5Transfer shift low relayE6E205B/3Generator
D5E48B/3Refrigerant pressure sensorE4E206B/1Generator
F4E54BR/6Front blower motor relayF5E207GR/1Starter motor
B5E102B/2Front fog lamp RHE4E208GR/1Oil pressure switch (with VQ40DE)
C2E103B/5Daytime light relay 1E5E209B/1Generator
D1E104L/4Daytime light relay 2E4E210B/1Starter motor
E1E105B/2Washer motorTrailer tow harness
E2E106BR/2Washer fluid level switchD4E225W/12To E168
C5E107B/3Front combination lamp RH (head lamp)C3E226L/6Back-up lamp relay (with M/T)
B3E108GR/2Front combination lamp RH (side marker)C3E227L/4Trailer tow relay 1
C4E111GR/3Front combination lamp RH (parking/turn signal)B3E228BR/6Trailer tow relay 2
C4E113GR/4Cooling fan motor
D4E117GR/2Front wheel sensor RH
F2E118B/2IPDM E/R (intelligent power distribution module engine room)
E1E119W/16IPDM E/R (intelligent power distribution module engine room)
E1E120W/6IPDM E/R (intelligent power distribution module engine room)
E3E121BR/12IPDM E/R (intelligent power distribution module engine room
E1E122W/12IPDM E/R (intelligent power distribution module engine room)
E3E123BR/8IPDM E/R (intelligent power distribution module engine room)
C2E124B/6IPDM E/R (intelligent power distribution module engine room)
D5E128GR/2Fusible link box (battery)
D4E129BR/2Fusible link box (battery)
E4E150Battery ground
C4E151Negative battery cable

ENGINE ROOM HARNESS CONNECTOR REFERENCE CHART

Identifying Engine Room Harness (RH View) - Passenger Compartment. Scheme 48

Scheme 48: Identifying Engine Room Harness (RH View) - Passenger Compartment
C4E10W/8To M6C3E43L/2ASCD clutch switch
D3E20B/6Accelerator pedal position (APP) sensorF4E152SMJTo M31
C4E26W/16To M91G2E158B/1Fuse block (J/B)
C4E29Y/4To M10G3E159B/2Fuse block (J/B)
C3E37BR/2ASCD brake switchG3E160W/1Fuse block (J/B)
C3E38W/4Stop lamp switch (with A/T)C3E163L/2Clutch interlock switch
C3E38B/2Stop lamp switch (with M/T)C4E167B/2Diode-3

ENGINE ROOM HARNESS CONNECTOR REFERENCE CHART

Identifying Engine Room Harness (LH View) - Engine Compartment. Scheme 49

Scheme 49: Identifying Engine Room Harness (LH View) - Engine Compartment

Refer to " ENGINE ROOM HARNESS (RH VIEW) " for continuation of engine room harness.

E3E3B/1HornC1E23GR/5Front wiper motor
E5E4Y/2Crash zone sensorE3E27GR/3Front combination lamp LH (parking/turn signal)
F2E9Body groundD3E31B/3Front pressure sensor
E3E11B/3Front combination lamp LH (headlamp)D3E32B/3Rear pressure sensor
D5E13GR/2Ambient sensor 2C2E49B/6Active booster
E2E14Body groundF4E101B/2Front fog lamp LH
F2E17GR/2Front combination lamp LH (side marker)D2E125B/47ABS actuator and electric unit (control unit)
D3E18GR/2Front wheel sensor LHE2E126Body ground
D2E21GR/2Brake fluid level switchF3E162B/1Horn

ENGINE ROOM HARNESS CONNECTOR REFERENCE CHART

Identifying Engine Control Harness (QR25DE MODELS). Scheme 50

Scheme 50: Identifying Engine Control Harness (QR25DE MODELS)
D5F3B/1A/C CompressorB1F32W/16To E2
C3F4GR/1Oil pressure switchB1F33GR/6To E19
C4F5B/6Ignition coil No. 1 (with power transistor)A1F39Fusible link box (battery)
C3F6GR/3Ignition coil No. 2 (with power transistor)B4F44B/6To F101
D3F7GR/3Ignition coil No. 3 (with power transistor)B3F46B/2Power steering pressure sensor
D3F8GR/3Ignition coil No. 4 (with power transistor)D4F50GR/2Electric throttle control actuator
F2F9G/10A/T assemblyB4F53B/6Mass air flow sensor
C4F10Engine groundB1F54B/81ECM
D3F11B/3Crankshaft position sensor (POS)B4F61G/2Intake valve timing control solenoid valve
G3F13 ↓G/4Heated oxygen sensor 2 (with A/T)E4F65L/4Air fuel ratio (A/F) sensor
G3F13 ↓↓L/4Heated oxygen sensor 2 (with M/T)F1F66B/2Park/neutral position switch (with M/T)
B1F14W/24To E5G1F69W/2Back-up lamp switch (with M/T)
D4F15L/2EVAP canister purge volume control solenoid valveInjector sub-harness
C4F16Engine groundB4F101B/6To F44
D4F18C3Knock sensorC4F102GR/2Fuel injector No. 1
C2F21GR/2Condenser-1C3F103GR/2Fuel injector No. 2
E2F23B/3Camshaft position sensor (PHASE)C2F104GR/2Fuel injector No. 3
E3F24GR/2Engine coolant temperature sensorD2F105GR/2Fuel injector No. 4
C3F27B/1Starter motor

ENGINE CONTROL HARNESS CONNECTOR REFERENCE CHART

Identifying Engine Control Harness (VQ40DE Models). Scheme 51

Scheme 51: Identifying Engine Control Harness (VQ40DE Models)
C5F3B/1A/C CompressorB4F50B/6Electric throttle control actuator
D4F5GR/4Air fuel ratio (A/F) sensor 1 (bank 2)D5F51G/2Intake valve timing control solenoid valve (bank 2)
D4F6GR/3Ignition coil No. 2 (with power transistor)C5F53B/6Mass air flow sensor
D4F7GR/3Ignition coil No. 4 (with power transistor)A2F54B/81ECM
D4F8GR/3Ignition coil No. 6 (with power transistor)F3F55B/2ATP switch
E2F9G/10A/T assemblyG2F58B/8Transfer control device
C4F10Engine groundF2F59GR/2Wait detection switch
D2F11B/3Crankshaft position sensor (POS)F3F60GR/24LO switch
E3F12 ↓G/4Heated oxygen sensor 2 (bank 2) (with A/T)C3F65GR/4Air fuel ratio (A/F) sensor 1 (bank 1)
E3F12 ↓↓G/4Heated oxygen sensor 2 (bank 2) (with M/T)E2F66B/2Park/neutral position switch (with M/T)
E3F13L/4Heated oxygen sensor 2 (bank 1)C2F67L/4To F150
B2F14W/24To E5E2F69W/2Back-up lamp switch (with M/T)
B4F15L/2EVAP canister purge volume control solenoid valveD3F70GR/3Camshaft position sensor (PHASE) (bank 1)
C4F16Engine groundInjector sub-harness
C4F18GR/2Fuel injector No. 2D2F101GR/4To F44
C3F19B/2VIAS control solenoid valveB4F102GR/2Fuel injector No. 1
C4F20GR/2Fuel injector No. 4B4F103GR/2Fuel injector No. 3
D3F21GR/2Condenser-1C3F104GR/2Fuel injector No. 5
C3F22GR/2Fuel injector No. 6Ignition coil sub-harness
D3F23B/3Camshaft position sensor (PHASE) (bank 2)C3F125G/8To F26
C2F24GR/2Engine coolant temperature sensorB3F126GR/3Ignition coil No. 1 (with power transistor)
C3F26G/8To F125B3F127GR/3Ignition coil No. 3 (with power transistor)
C3F27B/1Starter motorC3F128GR/3Ignition coil No. 5 (with power transistor)
B2F32W/16To E2B3F129G/2Intake valve timing control solenoid valve (bank 1)
A2F33W/16To E19Knock sensor sub-harness
A2F39Fusible link box (battery)D4F150L/4To F67
D3F44GR/4To F101C4F151B/2Knock sensor (bank 1)
A4F46B/3Power steering pressure sensorC4F152B/2Knock sensor (bank 2)

ENGINE CONTROL HARNESS CONNECTOR REFERENCE CHART

Identifying Engine Chassis Harness. Scheme 52

Scheme 52: Identifying Engine Chassis Harness
G2C1SMJTo E41A4C125GR/6To C51
D3C5GR/5Fuel level sensor unit and fuel pumpB5C126B/7Trailer (7-pin)
C3C6B/2EVAP canister vent control valveB5C126B/4Trailer (4-pin)
C3C7GR/3EVAP control system pressure sensorA4C150B/2To C52
D4C10GR/2Rear wheel sensor RHTail lamp sub-harness
C3C11GR/2Rear wheel sensor LHA3C200GR/8To C15
B4C14GR/4To C115A3C201BR/3Rear combination lamp LH (tail/stop)
B4C15GR/8To C200C4C202BR/3Rear combination lamp RH (tail/stop)
B4C51GR/6To C125A4C203GR/2License plate lamp LH
A4C52B/2To C150B5C204GR/2License plate lamp RH
Differential lock sub-harnessA4C205GR/2Rear combination lamp LH (back-up)
B4C115GR/4To C14C5C206GR/2Rear combination lamp RH (back-up)
D4C116GR/2Differential lock position switchA3C207GR/2Rear combination lamp LH (turn signal)
D4C117B/2Differential lock solenoidC4C208GR/2Rear combination lamp RH (turn signal)
Trailer sub-harness

ENGINE CHASSIS HARNESS CONNECTOR REFERENCE CHART

Identifying Body Harness Connector (KING CAB Models). Scheme 53

Scheme 53: Identifying Body Harness Connector (KING CAB Models)
C5B5Body ground (LH satellite sensor)C5B40W/8To E34
F2B6W/8To D201C5B69SMJTo M40
C5B7Body groundC3B73B/6Yaw rate/side/decel G sensor
C3B9Y/12Air bag diagnosis sensor unitF3B76W/2Rear door speaker LH
D4B10Y/2Front LH side air bag moduleC3B78Y/2To B157
D4B12W/3Seat belt buckle switch LHC2B80W/2Vanity lamp LH
E5B15Y/2LH side air bag (satellite) sensorB1B81W/2Vanity lamp RH
F2B19Body groundB1B82Y/2RH side curtain air bag module
D2B38Y/2LH side curtain air bag moduleC3B84B/1Parking brake switch

ENGINE CHASSIS HARNESS CONNECTOR REFERENCE CHART

Identifying Body Harness Connector (CREW CAB Models). Scheme 54

Scheme 54: Identifying Body Harness Connector (CREW CAB Models)
C4B5Body ground (LH satellite sensor)
E3B6W/12To D201
D4B7Body ground
E4B8W/3Front door switch LH
C3B9Y/12Air bag diagnosis sensor unit
D4B10 ↓Y/2Front LH side air bag module (without power seat)
D4B10 ↓↓Y/2Front LH side air bag module (with power seat)
D4B12 ↓W/3Seat belt buckle switch LH (without power seat)
D4B12 ↓↓W/3Seat belt buckle switch LH (with power seat)
E4B14Y/2Front LH seat belt pre-tensioner
E5B15Y/2LH side air bag (satellite) sensor
G2B18W/3Rear door switch LH
F2B19Body ground
D4B37W/16To P1
D2B38Y/2LH side curtain air bag module
C5B40W/8To E34
C5B69SMJTo M40
F3B72GR/4Subwoofer (with audio amplifier)
C3B73B/6Yaw rate/side/decel G sensor
C3B78Y/2To B157
C2B80W/2Vanity lamp LH
B1B81W/2Vanity lamp RH
B1B82Y/2RH side curtain air bag module
C2B83B/10Sunroof motor assembly
D3B84B/1Parking brake switch

BODY HARNESS CONNECTOR REFERENCE CHART

Identifying Body No. 2 Harness Connector (KING CAB Models). Scheme 55

Scheme 55: Identifying Body No. 2 Harness Connector (KING CAB Models)
B3B106W/8To D301
E4B110W/3Seat belt buckle switch RH
E5B112Body ground (RH satellite sensor)
E3B113Y/12Air bag diagnosis sensor unit
D5B114Y/2RH side air bag (satellite) sensor
E5B117Body ground
D4B126Y/2Front RH side air bag module
B3B132Body ground
E4B136W/8To P151
F5B149SMJTo M36
F3B157Y/2To B78
B3B160W/2Rear door speaker RH
B1B161W/3High-mounted stop lamp
F5B162W/12To M16
F5B163W/16To M17

BODY HARNESS CONNECTOR REFERENCE CHART

Identifying Body No. 2 Harness Connector (CREW CAB Models). Scheme 56

Scheme 56: Identifying Body No. 2 Harness Connector (CREW CAB Models)
F5B102W/2To E36C4B127Y/2Front RH seat belt pretensioner
C3B106W/12To D301B3B132Body ground
D4B108W/3To D301E4B136 ↓W/8To P151 (without power seat)
E4B110 ↓W/3Front door switch RH (without power seat)D5B136 ↓↓W/16To P151 (with power seat)
D4B110 ↓↓W/3Front door switch RH (with power seat)D4B137B/3Belt tension sensor
E5B112Body ground (RH satellite sensor)E5B149SMJTo M36
E3B113Y/12Air bag diagnosis sensor unitF3B157Y/2To B78
D5B114Y/2RH side air bag (satellite) sensorD4B158W/8Audio amplifier
E4B117Body groundE4B159W/24Audio amplifier
E4B126 ↓Y/2Front RH side air bag module (without power seat)B1B161W/3High-mounted stop lamp
D4B126 ↓↓Y/2Front RH side air bag module (with power seat)F5B162W/12To M16

BODY HARNESS CONNECTOR REFERENCE CHART

Identifying Room Lamp Harness Connectors. Scheme 57

Scheme 57: Identifying Room Lamp Harness Connectors
C5R1W/12To M1
B3R4W/3Sunroof switch
B4R7B/10Auto anti-dazzling inside mirror (with HOMELINK universal transceiver)
B3R9 ↓W/3Front room/map lamp assembly (with sunroof)
B2R9 ↓↓W/3Front room/map lamp assembly (without sun roof)
E1R10 ↓W/2Room lamp 2nd row (Crew cab models)
D1R10 ↓W/2Room lamp 2nd row (King cab models)

ROOM LAMP HARNESS CONNECTOR REFERENCE CHART

Identifying Front Door LH Harness Connectors. Scheme 58

Scheme 58: Identifying Front Door LH Harness Connectors
D1W/24To M9D8W/3Main power window and door lock/unlock switch
D2W/16To M8D9GR/2Front power window motor LH
D4B/10Door mirror remote control switchD12W/2Front door speaker LH
D7W/16Main power window and door lock/unlock switchD14GR/6Front door lock actuator LH

DOOR HARNESS CONNECTOR REFERENCE CHART

Identifying Front Door RH Harness Connectors. Scheme 59

Scheme 59: Identifying Front Door RH Harness Connectors
D101W/12To M75D107B/10Door mirror RH
D102W/16To M74D112W/2Front door speaker RH
D104GR/2Front power window motor RHD114BR/2Front door lock actuator RH
D105W/12Power window and door lock/unlock switch

DOOR HARNESS CONNECTOR REFERENCE CHART

Identifying Rear Door LH Harness Connectors (KING CAB Models). Scheme 60

Scheme 60: Identifying Rear Door LH Harness Connectors (KING CAB Models)
D201W/8To B6D212GR/2Rear door switch lower LH
D210Y/2Front LH seat belt pre-tensionerD213W/3Front door switch LH
D211B/2Rear door switch upper LH

DOOR HARNESS CONNECTOR REFERENCE CHART

Identifying Rear Door RH Harness Connectors (KING CAB Models). Scheme 61

Scheme 61: Identifying Rear Door RH Harness Connectors (KING CAB Models)
D301W/8To B106D312B/2Rear door switch upper RH
D310Y/2Front RH seat belt pre-tensionerD313B/2Rear door switch lower RH
D311B/3Belt tension sensorD314W/3Front door switch RH

DOOR HARNESS CONNECTOR REFERENCE CHART

Identifying Rear Door LH Harness Connectors (CREW CAB Models). Scheme 62

Scheme 62: Identifying Rear Door LH Harness Connectors (CREW CAB Models)
D201W/12To B6D207W/2Rear door speaker LH (base audio)
D203W/8Rear power window switch LHD207BR/2Rear door speaker LH (premium audio)
D204B/2Rear power window motor LHD208BR/2Rear door tweeter LH
D205BR/2Rear door lock actuator LH

DOOR HARNESS CONNECTOR REFERENCE CHART

Identifying Rear Door RH Harness Connectors (CREW CAB Models). Scheme 63

Scheme 63: Identifying Rear Door RH Harness Connectors (CREW CAB Models)
D301W/12To B106D307W/2Rear door speaker RH (base audio)
D303W/8Rear power window switch RHD307BR/2Rear door speaker RH (premium audio)
D304B/2Rear power window motor RHD308BR/2Rear door tweeter RH
D305BR/2Rear door lock actuator RH

DOOR HARNESS CONNECTOR REFERENCE CHART

NORMAL OPEN, NORMAL CLOSED AND MIXED TYPE RELAYS

Relays can mainly be divided into three types: normal open, normal closed and mixed type relays.

Identifying Normal Open, Normal Closed And Mixed Type Relays. Scheme 64

Scheme 64: Identifying Normal Open, Normal Closed And Mixed Type Relays

Identifying Standardized Relays. Scheme 65

Scheme 65: Identifying Standardized Relays
1M1 Make2M2 Make
1T1 Transfer1M.1B1 Make 1 Break

STANDARDIZED RELAYS REFERENCE CHART

Identifying Standardized Relays. Scheme 66

Scheme 66: Identifying Standardized Relays

Identifying Super Multiple Junction (SMJ) Terminal. Scheme 67

Scheme 67: Identifying Super Multiple Junction (SMJ) Terminal

Identifying Super Multiple Junction Terminals. Scheme 68

Scheme 68: Identifying Super Multiple Junction Terminals

Identifying Fuse Block-Junction Box (J/B) Terminal. Scheme 69

Scheme 69: Identifying Fuse Block-Junction Box (J/B) Terminal
Scheme 70: Identifying Fuse And Fusible Link Box Terminal

Identifying Fuse And Relay Box Terminal. Scheme 71

Scheme 71: Identifying Fuse And Relay Box Terminal