Repair manual
Wiring diagrams
Nissan Frontier D40 Repair Manual
Step-by-step repair and maintenance instructions for the Nissan Frontier D40 (2004–2010): removal, installation, adjustment, diagnostics and parameter checks with illustrations.
72sections
742articles
ENManual language
- Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"
- Precautions for work
- Special service tool
- Commercial Service Tool
- CUSTOMER INTERVIEW
- CHECK RELATED SERVICE BULLETINS
- REPAIR THE CAUSE
- CONFIRM THE REPAIR
- INSTRUMENT PANEL
- CENTER CONSOLE
- DOORS
- TRUNK
- SUNROOF/HEADLINING
- OVERHEAD CONSOLE (FRONT AND REAR)
- SEATS
- UNDERHOOD
- INPUT
- Crew Cab
- King Cab
- Unlock
- FRONT DOOR LH
- FRONT DOOR RH
- REAR DOOR LH AND RH (CREW CAB)
- Key Reminder
- Terminals and Reference Values for BCM
- Work Flow
- CONSULT-II Function (BCM)
- CONSULT-II START PROCEDURE
- WORK SUPPORT
- DATA MONITOR
- BCM Power Supply and Ground Circuit Check
- INPUTS
- OPERATING PROCEDURE
- Remote Control Entry Functions
- Auto Lock Function
- Active Check Function
- Operating function of hazard and horn reminder
- Hazard and Horn Reminder
- How to change hazard and horn reminder mode
- Terminals and Reference Values for IPDM E/R
- HORN CHIRP SET*
- HAZARD LAMP BACK SET*
- MULTI ANSWER BACK SET
- AUTO LOCK SET
- PANIC ALARM SET
- ACC Power Check
- Check Hazard Function
- Check Horn Function
- Check Headlamp Function
- Check Room Lamp Illumination Function
- KEYFOB ID SET UP WITH CONSULT-II
- Initial condition
- Disarmed phase
- Pre-armed phase and armed phase
- Canceling the set vehicle security system
- POWER SUPPLY AND GROUND CIRCUIT
- INITIAL CONDITION TO ACTIVATE THE SYSTEM
- VEHICLE SECURITY SYSTEM DEACTIVATION
- Preliminary Check
- DOOR SWITCH CHECK (CREW CAB)
- VEHICLE SECURITY HORN ALARM CHECK
- VEHICLE SECURITY HEADLAMP ALARM CHECK
- DOOR LOCK/UNLOCK SWITCH CHECK
- Front Door
- Rear Door
- System Composition
- ECM Re-communicating Function
- Body Mounting
- Anti-corrosive Pre-coated Steel (Galvannealed Steel)
- Phosphate Coating Treatment and Cationic Electrodeposition Primer
- ANTI-CORROSIVE WAX
- UNDERCOATING
- PANEL PARTS MATCHING MARKS
- Measurement
- Measurement (Crew Cab Long Bed)
- HANDLING PRECAUTIONS FOR PLASTICS
- Precautions in Repairing High Strength Steel
- HIGH STRENGTH STEEL (HSS) USED IN NISSAN VEHICLES
- Foam Repair
- CRUSH HORN
- Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"
- Precautions for Disconnecting Fuel Piping
- Special Service Tools
- Commercial Service Tools
- Air Fuel Ratio Sensor 1
- Spark Plug Types
- Check on Fuel Leaks
- CAMSHAFT JOURNAL DIAMETER
- CAMSHAFT JOURNAL OIL CLEARANCE
- Valve Lifter
- VALVE LIFTER HOLE DIAMETER
- VALVE LIFTER CLEARANCE
- Timing Chain
- Balancer Unit Bolt Length
- Cylinder Head Distortion
- Valve Stem Diameter
- Valve Guide Inner Diameter
- Valve Guide Clearance
- When Cylinder Block Is Reused
- When Crankshaft and Connecting Rod Are Reused
- Connecting Rod Bearing Grade Table
- Undersize Bearings Usage Guide
- When Cylinder Block and Crankshaft Are Reused
- Main Bearing Grade Table (All Journals)
- Use Undersize Bearing Usage Guide
- Piston Pin Hole Diameter
- Piston to Piston Pin Oil Clearance
- Connecting Rod Bushing Inner Diameter
- Connecting Rod Bushing Oil Clearance
- Piston Skirt Diameter
- Piston to Cylinder Bore Clearance
- Re-boring Cylinder Bore
- CRANKSHAFT PIN JOURNAL DIAMETER
- Method by Calculation
- Method of Using Plastigage
- MOVEMENT AMOUNT OF FLYWHEEL (M/T MODELS)
- Movement Amount of Thrust (Fore-and-Aft) Direction
- Movement Amount in Radial (Rotation) Direction
- DRIVE BELT
- SPARK PLUG
- CYLINDER HEAD
- Valve Timing
- Valve Dimensions
- Valve Clearance
- Available Valve Lifter
- Valve Spring
- Valve Guide
- Valve Seat
- CAMSHAFT AND CAMSHAFT BEARING
- CYLINDER BLOCK
- Available Piston
- Piston Ring
- Piston Pin
- CONNECTING ROD
- CRANKSHAFT
- MAIN BEARING
- Undersize
- Bearing Oil Clearance
- CONNECTING ROD BEARING
- Engine Performance Diagnostic Routine Outline - General Information
- Engine Performance Safety Precautions
- Parasitic Load Explanation & Test Procedures - General Information 2
- Waveforms - Injector Pattern Tutorial - General Information 2
- Electrostatic Discharge Warning - General Information
- State Emission Standards - Diesel
- Diagnostic Trouble Code Definitions - General Information
- Special Service Tools
- Commercial Service Tools
- DIFFERENTIAL GEAR OIL LEAKAGE AND LEVEL
- Drive Pinion and Drive Gear
- Bearing
- Side Gear and Pinion Mate Gear
- Side Gear Thrust Washer and Pinion Mate Thrust Washer
- Gear Carrier
- Companion Flange
- Side Gear Back Clearance
- DRIVE GEAR RUNOUT
- SIDE GEAR CLEARANCE
- BACKLASH
- COMPANION FLANGE RUNOUT
- Drive Pinion Height Adjusting Washer
- Side Gear Thrust Washer
- Side Bearing Adjusting Washer
- Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"
- Precautions for Three Way Catalyst
- QR25DE MODELS
- VQ40DE MODELS
- Precautions for Engine Oils
- HEALTH PROTECTION PRECAUTIONS
- ENVIRONMENTAL PROTECTION PRECAUTIONS
- Precautions for Air Conditioning
- Terms
- Units
- CONNECTOR SYMBOLS
- Component Indication
- Switch Positions
- Detectable Lines and Non-Detectable Lines
- Multiple Switch
- CONNECTOR AND TERMINAL PIN KIT
- HOW TO PROBE CONNECTORS
- MALE TERMINAL
- How to Check Enlarged Contact Spring of Terminal
- HINT
- SENSORS & RELAYS
- ENGINE COMPARTMENT
- BEHIND THE INSTRUMENT PANEL
- UNDER SEATING AREAS
- Heat Sensitive
- Freezing
- Water Intrusion
- Electrical Load
- Cold or Hot Start Up
- CONTINUITY CHECK METHOD
- VOLTAGE CHECK METHOD
- RESISTANCE CHECK METHOD
- Voltage Drop Tests
- MEASURING VOLTAGE DROP - ACCUMULATED METHOD
- MEASURING VOLTAGE DROP - STEP-BY-STEP
- INPUT-OUTPUT VOLTAGE CHART
- Checking Equipment
- CONSULT-II Start Procedure
- Garage Jack and Safety Stand
- Tow Truck Towing
- 2WD MODEL
- 4WD MODEL
- Towing Point
- Vehicle Recovery (Freeing a stuck vehicle)
- Recommended Chemical Products and Sealants
- Model Variation
- Dimensions
- Wheels & Tires
- SAE J1930 Terminology List
- Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"
- OUTLINE
- BATTERY SAVER CONTROL
- VEHICLE SECURITY SYSTEM (PANIC ALARM)
- Terminals and Reference Values for BCM
- Terminals and Reference Values for IPDM E/R
- CHECK POWER SUPPLY AND GROUND CIRCUIT FOR BCM
- CHECK POWER SUPPLY AND GROUND CIRCUIT FOR IPDM E/R
- CONSULT-II Function (BCM)
- CONSULT-II START PROCEDURE
- Display Item List
- CONSULT-II Function (IPDM E/R)
- DATA MONITOR
- Headlamp HI Does Not Illuminate (One Side)
- High Beam Indicator Lamp Does Not Illuminate
- Headlamp LO Does Not Illuminate (One Side)
- LOW BEAM AND HIGH BEAM
- COMBINATION SWITCH READING FUNCTION
- CHECK BCM CONFIGURATION
- EXTERIOR LAMP BATTERY SAVER CONTROL
- DELAY TIMER FUNCTION
- Major Components and Functions
- SETTING CHANGE FUNCTIONS
- Work Support Setting Item
- LH Turn
- RH Turn
- CHECK POWER SUPPLY AND GROUND CIRCUIT
- Turn Signal Indicator Lamp Does Not Operate
- FRONT TURN SIGNAL LAMP
- REAR TURN SIGNAL LAMP
- STOP LAMP
- CHECK POWER SUPPLY AND GROUND CIRCUIT FORM BCM
- CHECK POWER SUPPLY AND GROUND CIRCUIT FORM IPDM E/R
- Parking, Side Marker, License Plate and Tail Lamps Do Not Turn OFF (After Approx. 10 Minutes)
- FRONT PARKING LAMP
- TAIL LAMP
- Power Supply and Ground
- MODELS WITH POWER DOOR LOCKS
- Interior Lamp Battery Saver Control
- ILLUMINATION CONTROL SWITCH
- Headlamp
- Exterior Lamp
- Interior Lamp/Illumination
- Wiring Diagram - H/LAMP
- Wiring Diagram - DTRL
- Wiring Diagram - AUTO/L
- Wiring Diagram - F/FOG
- Wiring Diagram - TURN
- Wiring Diagram - COMBSW
- Wiring Diagram - STOP/L
- Wiring Diagram - BACK/L
- Wiring Diagram - TAIL/L
- Wiring Diagram - T/TOW
- Wiring Diagram - INT/L - / With Power Door Locks
- Wiring Diagram - INT/L - / Without Power Door Locks
- Wiring Diagram - ILL
- Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"
- Special Service Tools
- Commercial Service Tool
- OUTSIDE THE VEHICLE
- INSIDE THE VEHICLE
- UNDER THE HOOD AND VEHICLE
- QR25DE
- VQ40DE
- GASOLINE ENGINE OIL
- ANTI-FREEZE COOLANT MIXTURE RATIO
- Changing Engine Coolant
- Checking Fuel Lines
- VISCOUS PAPER TYPE
- Changing Engine Oil
- Spark Plug Types
- Checking EVAP Vapor Lines
- Changing Fuel Filter
- Checking the Exhaust System
- FILLING
- Checking Propeller Shaft
- Checking Rear Final Drive Oil
- Changing Rear Final Drive Oil
- Wheel Balance (Maximum Allowable Imbalance)
- ROTOR
- CALIPER
- PAD
- STEERING LINKAGE
- CHECKING LINES
- FRONT AND REAR AXLE AND SUSPENSION PARTS
- FRONT DRIVE SHAFT
- Checking Seat Belts, Buckles, Retractors, Anchors and Adjusters
- Service Notice or Precautions
- Special Service Tools
- Commercial Service Tool
- OIL LEAKAGE AND OIL LEVEL
- PARK/NEUTRAL POSITION SWITCH
- Gear End Play
- Bulk Ring Clearance
- MAIN DRIVE GEAR SNAP RING
- MAINSHAFT FRONT SNAP RING
- COUNTER GEAR REAR SNAP RING
- MAINSHAFT C-RING
- REVERSE IDLER THRUST WASHER
- TABLE FOR SELECTING PROPER COUNTER GEAR FRONT BEARING SHIM
- Commercial Service Tools
- DOUBLE-CONE SYNCHRONIZER
- TRIPLE-CONE SYNCHRONIZER
- FILLING
- Case Components
- Shift Control Components
- Shift Control
- Gear and Shaft
- Bearing
- Snap Rings
- Service Notice or Precautions
- Special Service Tools
- Commercial Service Tools
- OIL LEAKAGE AND OIL LEVEL
- Tooth Contact
- Drive Pinion and Drive Gear
- Bearing
- Side Gear and Pinion Mate Gear
- Side Gear Thrust Washer and Pinion Mate Thrust Washer
- Gear Carrier
- Companion Flange
- Side Gear Back Clearance
- 2WD MODELS
- 4WD MODELS
- DRIVE GEAR RUNOUT
- DIFFERENTIAL SIDE GEAR CLEARANCE
- BACKLASH
- COMPANION FLANGE RUNOUT
- Side Gear Thrust Washer
- Drive Pinion Height Adjusting Washer
- Side Bearing Adjusting Washer
- Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"
- CHECK DIFF LOCK INDICATOR LAMP
- FILLING
- DIFFERENTIAL GEAR OIL LEAKAGE AND LEVEL
- DIFFERENTIAL LOCK SOLENOID
- DIFFERENTIAL LOCK POSITION SWITCH
- DIFFERENTIAL LOCK CONTROL UNIT
- DIFFERENTIAL LOCK MODE SWITCH
- DIFF LOCK INDICATOR LAMP
- Fail-safe Function
- FUNCTION
- CONSULT-II SETTING PROCEDURE
- Display Item List
- DIFF LOCK Indicator Lamp Does Not Turn ON
- DIFF LOCK Indicator Lamp Does Not Change
- DIFF LOCK Indicator Lamp Sometimes Flashes
- Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"
- Pattern A
- Pattern B
- Service Notice
- Special Service Tools
- Commercial Service Tools
- TRANSFER CONTROL DEVICE
- Actuator Motor
- Actuator Position Switch
- WAIT DETECTION SWITCH
- 4LO SWITCH
- ATP SWITCH (A/T MODELS)
- PNP SWITCH (M/T MODELS)
- TRANSFER CONTROL UNIT
- TRANSFER SHIFT HIGH AND LOW RELAYS
- TRANSFER SHUT OFF RELAYS
- 4WD Shift Switch
- 4WD Shift Indicator Lamp
- 4LO Indicator Lamp
- 4WD WARNING LAMP
- 4WD Warning Lamp Indication
- ATP WARNING LAMP (A/T MODELS)
- COMPONENTS FUNCTION
- FUNCTION
- CONSULT-II START PROCEDURE
- Display Item List
- CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE
- TRANSFER CONTROL UNIT TERMINALS AND REFERENCE VALUE
- Transfer Relay
- Sleeve
- Gear, Shaft and Drive Chain
- Bearing
- Internal Gear
- Front Drive Shaft
- PINION GEAR END PLAY
- CLEARANCE BETWEEN SHIFT FORK AND SLEEVE
- Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"
- Handling for Adhesive and Primer
- Special Service Tool
- Commercial Service Tool
- CUSTOMER INTERVIEW
- CHECK RELATED SERVICE BULLETINS
- REPAIR THE CAUSE
- CONFIRM THE REPAIR
- INSTRUMENT PANEL
- CENTER CONSOLE
- DOORS
- TRUNK
- SUNROOF/HEADLINING
- OVERHEAD CONSOLE (FRONT AND REAR)
- SEATS
- UNDERHOOD
- Repairing Water Leaks for Windshield
- Repairing Water Leaks for Rear Window Glass
- KING CAB
- CREW CAB
- WINDOW UP
- WINDOW DOWN
- POWER WINDOW LOCK
- Terminals and Reference Values for Main Power Window and Door Lock/Unlock Switch (King Cab)
- Terminals and Reference Values for BCM (King Cab)
- Terminals and Reference Values for Main Power Window and Door Lock/Unlock Switch (Crew Cab)
- Terminals and Reference Values for BCM (Crew Cab)
- Work Flow
- CONSULT-II Function (BCM)
- CONSULT-II START PROCEDURE
- WORK SUPPORT
- DATA MONITOR
- BCM Power Supply and Ground Circuit Check
- Setting of Limit Switch
- Repairing Water Leaks for Side Window Glass
- Terminals and Reference Values for BCM
- Terminals and Reference Values for IPDM E/R
- Display Item List
- REPAIR EQUIPMENT
- Manual Mirror
- Power Mirror