Troubleshooting Chart
| Symptom | Check items | |||
|---|---|---|---|---|
| Cooling system parts malfunction | Poor heat transfer | Water pump malfunction | Worn or loose drive belt | |
| Thermostat stuck closed | Coolant circulation | |||
| Damaged fins | Dust contamination or paper clogging | |||
| Physical damage | ||||
| Clogged radiator cooling tube | Excess foreign material (rust, dirt, sand, etc.) | |||
| Water cut valve malfunction | Excess foreign material (rust, dirt, sand, etc.), physical damage | |||
| Reduced air flow | Cooling fan does not operate | Fan assembly | ||
| High resistance to fan rotation | ||||
| Damaged fan blades | ||||
| Damaged radiator shroud | Radiator shroud | |||
| Improper engine coolant mixture ratio | Coolant viscosity | |||
| Poor engine coolant quality | Engine coolant density | |||
| Insufficient engine coolant | Engine coolant leaks | Cooling hose | Loose clamp | |
| Cracked hose | ||||
| Water pump | Poor sealing | |||
| Radiator cap | Loose | |||
| Poor sealing | ||||
| Radiator | O-ring for damage, deterioration or improper fitting | |||
| Cracked radiator tank | ||||
| Cracked radiator core | ||||
| Reservoir tank | Cracked reservoir tank | |||
| Overflowing reservoir tank | Exhaust gas leaks into cooling system | Cylinder head deterioration | ||
| Cylinder head gasket deterioration | ||||
| Except cooling system parts malfunction | Overload on engine | Abusive driving | High engine rpm under no load | |
| Driving in low gear for extended time | ||||
| Driving at extremely high speed | ||||
| Powertrain system malfunction | ||||
| Installed improper size wheels and tires | ||||
| Dragging brakes | ||||
| Improper ignition timing | ||||
| Blocked or restricted air flow | Blocked radiator grille | Installed car brassiere | ||
| Blocked bumper | Mud contamination or paper clogging | |||
| Blocked radiator | ||||
| Blocked condenser | Blocked air flow | |||
| Installed large fog lamp | ||||
TROUBLESHOOTING CHART
Scheme 5
- Check if the engine coolant reservoir tank level is within MIN to MAX level when engine is cool.
- Adjust engine coolant level as necessary.
INSPECTION AFTER INSTALLATION
- Check for leaks of engine coolant. Refer to " «INSPECTION»(ref-382176-S38052517092011011400000) ".
- Start and warm up the engine. Visually check for leaks of the engine coolant and A/T fluid.
Scheme 6
INSPECTION AFTER REMOVAL
Fan Coupling
Scheme 7
- Inspect fan coupling for oil leakage and bimetal conditions.
- If there are any unusual concerns, replace the fan coupling.
Fan Bracket
Scheme 8
- Visually check that there is no significant looseness in the fan bracket shaft, and that it turns smoothly by hand.
- If there are any unusual concerns, replace the fan bracket.
Cooling Fan Pulley
- Inspect cooling fan pulley.
- If there are any unusual concerns, replace the cooling fan pulley.
- Check for leaks of the engine coolant. Refer to " «INSPECTION»(ref-382176-S38052517092011011400000) ".
- Start and warm up the engine. Visually make sure that there are no leaks of the engine coolant.
Scheme 9
- Remove the front grille. Refer to " «REMOVAL AND INSTALLATION»(ref-382167-S37436571532011011400000) ".
- Remove the front bumper fascia. Refer to " «REMOVAL AND INSTALLATION»(ref-382167-S28250454322011011400000) ".
- Disconnect harness connector (A) from fan motor.
- Remove the bolt and remove the fan grille and motor assembly.
- Check for leaks of engine coolant. Refer to " «INSPECTION»(ref-382176-S38052517092011011400000) ".
- Start and warm up engine. Visually check for leaks of the engine coolant.
Scheme 10
- Check for leaks of the engine coolant. Refer to " «INSPECTION»(ref-382176-S38052517092011011400000) ".
- Start and warm up the engine. Visually check for leaks of the engine coolant.