REMOVAL
| CAUTION | Perform when the engine is cold. |
Scheme 3
Scheme 4
Scheme 5
Scheme 6
Scheme 7
- Remove engine room cover. Refer to «REMOVAL AND INSTALLATION»(ref-233240-S39160149112006052500000) .
- Drain engine coolant from the radiator. Refer to «DRAINING ENGINE COOLANT»(ref-233319-S09209346902006052500000) .
- Remove air cleaner and air duct assembly. Refer to «REMOVAL AND INSTALLATION»(ref-233240-S11402286492006052500000) .
- Disconnect A/T fluid cooler hoses. Install blind plug to avoid leakage of A/T fluid.
- Disconnect radiator upper and lower hoses from radiator. CAUTION: Do not allow coolant to contact drive belts.
- Remove the lower radiator shroud. Release the tabs, pull lower radiator shroud rearwards and down to remove.
- Remove the radiator shroud upper bolts and remove the radiator shroud upper.
- Remove the A/C condenser bolts and brackets. NOTE: Lift A/C condenser up and forward to remove from radiator.
- Remove A/T oil cooler bolts and oil cooler from radiator and position aside.
- Lift up and remove the radiator. CAUTION: Do not damage or scratch air conditioner condenser and radiator core when removing.
INSTALLATION
Installation is in the reverse order of removal.
- Remove the air duct and resonator assembly. Refer to «REMOVAL AND INSTALLATION»(ref-233240-S11402286492006052500000) .
- Remove the engine front undercover using power tool.
- Remove the lower radiator shroud. Refer to «Removal and Installation»(ref-233257-S30262370512006052500000) .
- Remove the drive belt. Refer to «REMOVAL AND INSTALLATION»(ref-233240-S26704070312006052500000) .
- Remove the cooling fan.
Installation is in the reverse order of removal.
- Install cooling fan with its front mark "F" facing front of engine. Refer to «REMOVAL AND INSTALLATION (CRANKSHAFT DRIVEN TYPE)»(ref-233257-S01743102982006052500000) .
Installation is in the reverse order of removal.
- Cooling fan is controlled by ECM. For details, refer to «COOLING FAN OPERATION»(ref-233258-S36761310982006052500000) .
Scheme 8
| CAUTION | When removing water pump, be careful not to get engine coolant on drive belt. Water pump cannot be disassembled and should be replaced as a unit. |
- Drain engine coolant so that no engine coolant comes out from water pump fitting hole. Refer to «DRAINING ENGINE COOLANT»(ref-233319-S09209346902006052500000) . CAUTION: Perform when the engine is cold.
- Remove the engine front undercover using power tool.
- Remove the air duct and resonator assembly. Refer to «REMOVAL AND INSTALLATION»(ref-233240-S11402286492006052500000) .
- Remove the drive belt. Refer to «REMOVAL AND INSTALLATION»(ref-233240-S26704070312006052500000) .
- Remove the water pump pulley.
- Remove the water pump. Engine coolant will leak from the cylinder block, so have a receptacle ready below. CAUTION: Handle water pump vane so that it does not contact any other parts.
Scheme 9
- Visually check that there is no significant dirt or rust on the water pump body and vane.
- Make sure there is no looseness in the vane shaft, and that it turns smoothly when rotated by hand.
- Replace the water pump, if necessary.
Installation is in the reverse order of removal.
- After installation bleed the air from the cooling system. Refer to «REFILLING ENGINE COOLANT»(ref-233319-S38217706572006052500000)
Removal of Thermostat
- Drain engine coolant from the radiator. Refer to «DRAINING ENGINE COOLANT»(ref-233319-S09209346902006052500000) . CAUTION: Perform when engine is cold.
- Remove the air duct and resonator assembly. Refer to «REMOVAL AND INSTALLATION»(ref-233240-S11402286492006052500000) .
- Remove the engine room cover using power tool.
- Disconnect the water suction hose from the water inlet.
- Remove the water inlet and thermostat.
Removal of Thermostat Housing, Water Outlet and Heater Pipe
- Remove the intake manifold. Refer to «REMOVAL AND INSTALLATION»(ref-233240-S38778233242006052500000) .
- Remove the thermostat housing, water outlet and heater pipe.
Removal of Water Cut Valve
- Drain the engine coolant from the radiator. Refer to «DRAINING ENGINE COOLANT»(ref-233319-S09209346902006052500000) . CAUTION: Perform when the engine is cold.
- Remove the air duct and resonator assembly. Refer to «REMOVAL AND INSTALLATION»(ref-233240-S11402286492006052500000) .
- Remove the engine room cover using power tool.
- Disconnect the heater hose (heater core side).
- Remove the heater hose bracket.
- Disconnect the water cut valve connector.
- Remove the water cut valve.
Scheme 10
- Place a thread so that it is caught in the valve of the thermostat. Immerse fully in a container filled with water. Heat while stirring.
- The valve opening temperature is the temperature at which the valve opens and falls from the thread.
- Continue heating. Check the full-open lift amount.
- After checking the full-open lift amount, lower the water temperature and check the valve closing temperature. Standard values: VALVE OPENING TEMPERATURE REFERENCE Thermostat Valve opening temperature 80 - 84°C (176 - 183°F) Full-open lift amount More than 10 mm/ 95°C (0.39 in/ 203°F) Valve closing temperature 77°C (171°F) or higher
Installation is in the reverse order of removal.
Scheme 11
- Install the thermostat with the whole circumference of each flange part fit securely inside the rubber ring (Scheme 11)
- Install the thermostat with the jiggle valve facing upwards.
Installation of Water Outlet Pipe and Heater Pipe
First apply a neutral detergent to the O-rings, then quickly insert the insertion parts of the water outlet pipe and heater pipe into the installation holes.