Synchronizer
Check the items listed. If necessary, replace them with new ones.
Scheme 289
Scheme 290
- Damage and excessive wear of the contact surfaces of coupling sleeve, synchronizer hub, and shifting insert.
- Coupling sleeve and synchronizer hub must move smoothly as shown.
- If any cracks, damage, or excessive wear is found on the cam face of baulk ring or working face of the insert as shown, replace it.
Scheme 291
- Press the baulk ring against cone, and measure clearance between baulk ring and cone. If measurement is below limit, replace it with a new one. Clearance - standard 4th: 0.9 - 1.45 mm (0.035 - 0.0571 in) 5th and 6th: 0.95 - 1.4 mm (0.0374 - 0.055 in) Limit: 0.7 mm (0.028 in)
Scheme 292
- Follow the instructions below and inspect the clearance of the outer baulk ring, synchronizer cone, and inner baulk ring. CAUTION: Outer baulk ring, synchronizer cone, and inner baulk ring act as a set to control the clearances "A" and "B". If the measurement exceeds the service limit value, replace all of them as a set.
Scheme 293
Scheme 294
- Using a dial gauge and Tool, measure clearance "A" at two or more points diagonally opposite, and calculate mean value. Tool number: ST30031000 (J-22912-01) Clearance "A" Standard: 0.6 - 0.8 mm (0.024 - 0.031 in) Limit value: 0.2 mm (0.008 in)
- Using a feeler gauge, measure clearance "B" at two or more points diagonally opposite, and calculate mean value as shown. Clearance "B" Standard: 0.6 - 1.1 mm (0.024 - 0.043 in) Limit value: 0.2 mm (0.008 in)