PARTS REQUIRING ANGULAR TIGHTENING
- Use an angle wrench for the final tightening of the following engine parts. Cylinder head bolts Lower cylinder block bolts Connecting rod cap bolts Crankshaft pulley bolt (No angle wrench is required as the bolt flange is provided with notches for angular tightening)
- Do not use a torque valve for final tightening.
- The torque valve for these parts are for a preliminary step.
- Ensure thread and seat surfaces are clean and coated with engine oil.
Scheme 1
- After removing the mounting bolts and nuts, disconnect the component using a seal cutter. CAUTION: Be careful not to damage the mating surfaces.
- In areas where the cutter is difficult to use, use a plastic hammer to lightly tap the areas where the sealant is applied to disconnect the component. CAUTION: If for some unavoidable reason a tool such as a flat-bladed screwdriver is used, be careful not to damage the mating surfaces.
Scheme 2
Scheme 3
- Using a scraper, remove the old RTV Silicone Sealant adhering to the gasket application surface and the mating surface. Remove the sealant completely from the groove of the gasket application surface, mounting bolts, and bolt holes.
- Thoroughly clean the gasket application surface and the mating surface and remove adhering moisture, grease and foreign materials.
- Attach the sealant tube to the tube presser. Use Genuine RTV Silicone Sealant or equivalent. Refer to RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS .
- Apply the sealant without breaks to the specified location with the specified dimensions. If there is a groove for the sealant application, apply the sealant to the groove. As for the bolt holes, normally apply the sealant inside the holes. If specified, it should be applied outside the holes. Make sure to read the text of this article. Within five minutes of the sealant application, install the mating component. If the sealant protrudes, wipe it off immediately. Do not retighten after the installation. After 30 minutes or more have passed from the installation, fill the engine with the specified oil and coolant. Refer to RECOMMENDED FLUIDS AND LUBRICANTS . CAUTION: Follow all specific instructions in this article.
Tightening Intake Manifold Bolts and Nuts
- Tighten in numerical order as shown.
| CAUTION | After tightening No. 5 retighten the No. 1 mounting bolt to specification. |
Scheme 4
Scheme 5
- Tighten in numerical order as shown. CAUTION: After tightening No. 7 retighten the No. 1 mounting bolt to specification. Installation of Electric Throttle Control Actuator
- Tighten the mounting bolts of electric throttle control actuator equally and diagonally in several steps. Electric throttle control actuator mounting bolts :7.2 - 9.6 N.m (0.74 - 0.98 kg-m, 64 - 84 in-lb)
- After installation perform procedure in «INSPECTION AFTER INSTALLATION»(ref-159291-S30667982752005042600000) .
General Specifications
GENERAL SPECIFICATIONS Cylinder arrangement 4 in-line Displacement cm 3 (cu in) 2,488 (151.82) Bore and stroke mm (in) 89.0 x 100 (3.50 - 3.94) Valve arrangement DOHC Firing order 1-3-4-2 Number of piston rings Compression 2 Oil 1 Compression ratio 9.5 Compression pressure kPa (kg/cm 2 ) / 250 rpm Standard 1,250 (12.8) Minimum 1,060 (10.8) Differential limit between cylinders 100 (1.0) Valve timing Unit: degree a b c d e f 224 244 0 64 3 41
Scheme 6
Scheme 7
Scheme 8
Scheme 9
Scheme 10
Scheme 11
Scheme 12
Scheme 13
Scheme 14
Scheme 15
Scheme 16
Scheme 17
Scheme 18
Scheme 19
Scheme 20
Scheme 21
Scheme 22
Scheme 23
Scheme 24
Scheme 25
Scheme 26
Scheme 27
Scheme 28
Scheme 29
Scheme 30
Scheme 31
Scheme 32
TORQUE SPECIFICATIONS
| Application | Ft. Lbs. (N.m) | |||
|---|---|---|---|---|
| Auxiliary Drive Belt Auto Tensioner Bolt | 15-18 (20-25) | |||
| Balancer Unit Mounting Bolt (1) (2) | ||||
| Step 1 | 33-38 (45-51) | |||
| Step 2 | Tighten An Additional 90-95 Degrees | |||
| Step 3 | Fully Loosen Bolts | |||
| Step 4 | 33-38 (45-51) | |||
| Step 5 | Tighten An Additional 90-95 Degrees | |||
| Camshaft Sprocket Bolt | 94-115 (128-156) | |||
| Connecting Rod Bolt (3) | ||||
| Step 1 | 14-15 (19-20) | |||
| Step 2 | Tighten An Additional 85-95 Degrees | |||
| Coolant Temperature Sensor | 15-21 (20-29) | |||
| Crankshaft Pulley Bolt | ||||
| Step 1 | 27-35 (37-47) | |||
| Step 2 | Tighten An Additional 60-66 Degrees | |||
| Cylinder Block Coolant Drain Plug | 25-32 (34-44) | |||
| Cylinder Head Bolt (4) (5) | ||||
| Step 1 | 72 (98) | |||
| Step 2 | Fully loosen Bolts | |||
| Step 3 | 25-32 (34-44) | |||
| Step 4 | Tighten An Additional 75-80 Degrees | |||
| Step 5 | Tighten An Additional 75-80 Degrees | |||
| Drive Plate/Flywheel Bolt | 76-83 (103-113) | |||
| Engine Coolant Inlet & Outlet Bolt | 16-21 (22-28) | |||
| Engine Mounting | ||||
| Engine Mounting Bracket Bolt | 32-33 (44-45) | |||
| Engine Mount Through Bolt | 58-72 (78-98) | |||
| Sub-Frame Mounting | ||||
| Bolt | 12-15 (16-20) | |||
| Nut | 98-116 (133-157) | |||
| Engine Slinger Bolt | ||||
| Front | 38-48 (51-65) | |||
| Rear | 18-23 (25-31) | |||
| Exhaust Manifold Nut (6) | 29-32 (39-44) | |||
| Generator Bolt | ||||
| Adjustment Bolt | 18-23 (25-31) | |||
| Lower Mounting Bolt | 33-38 (45-52) | |||
| Heater Pipe-To-Cylinder Block Bolt | 16-21 (22-28) | |||
| Intake Manifold-To-Cylinder Head Bolts/Nuts (7) | 13-16 (18-22) | |||
| Intake Manifold Collector-To-Intake Manifold Bolt (8) | 13-16 (18-22) | |||
| Intake Manifold Support Bolt | 13-16 (18-22) | |||
| Knock Sensor Bolt | 12-20 (16-27) | |||
| Lower Cylinder Block Bolt (9) (10) | ||||
| Step 1 - Bolts 1-10 | 27-31 (36-42) | |||
| Step 2 - Bolts 1-10 | Tighten An Additional 60-65 Degrees | |||
| Step 3 - Bolts 11-22 | 15-18 (20-25) | |||
| Oil Dipstick Tube Bolt | 15-18 (20-25) | |||
| Oil Drain Plug | 22-29 (30-39) | |||
| Oil Pan-To-Transaxle Bolt | 30-34 (40-46) | |||
| Oil Pressure Regulator Plug | 29-50 (39-68) | |||
| Oil Strainer Bolts | 15-18 (20-25) | |||
| Oxygen Sensor | 30-37 (40-50) | |||
| Spark Plug | 15-21 (20-29) | |||
| Starter Bolt | 72-94 (98-127) | |||
| Timing Chain Slack Guide Bolt | 12-13 (16-17) | |||
| Transaxle-To-Engine Bolt | ||||
| Automatic (11) | ||||
| Bolts 2, 3, 4, 5 & 6 | 52-58 (70-79) | |||
| Bolts 1, 7, 8, 9, 10 & 11 | 23-30 (31-40) | |||
| Manual (12) | ||||
| Bolts 2, 3, 4 & 5 | 52-58 (70-79) | |||
| Bolts 1, 6, 7, 8, 9 & 10 | 23-30 (31-40) | |||
| Upper Oil Pan-To-Cylinder Block Bolt (13) | ||||
| 6 mm Bolts | 71-89 INCH Lbs. (8-10) | |||
| 8 mm Bolts | 15-18 (20-25) | |||
| Water Pipe-To-Water Pump Housing Bolts | 16-21 (22-28) | |||
| Water Pump Bolts | 16-21 (22-28) | |||
| Water Pump Housing Bolt | 16-21 (22-28) | |||
| INCH Lbs. (N.m) | ||||
| Air Cleaner Assembly Bolt | 35-44 (4-5) | |||
| Balancer Unit Timing Chain Tensioner Bolt | 53-71 (6-8) | |||
| Camshaft Bracket Bolt (14) | ||||
| Step 1 - Bolts 9-11 | 18 (2) | |||
| Step 2 - Bolts 1-8 | 18 (2) | |||
| Step 3 - All Bolts | 53 (6) | |||
| Step 4 - All Bolts | 80-106 (9-12) | |||
| Camshaft Position Sensor Bolt | 44-62 (5-7) | |||
| Crankshaft Position Sensor Bolt | 44-62 (5-7) | |||
| Crankshaft Signal Plate Bolt | 106-124 (12-14) | |||
| Electric Throttle Control Actuator Bolts | 62-89 (7-10) | |||
| EVAP Canister Purge Volume Control Solenoid Bolt | 44-53 (5-6) | |||
| Exhaust Manifold Heat Shield Bolt | 44-62 (5-7) | |||
| Front Cover Bolt (15) | 106-115 (12-13) | |||
| Ignition Coil Bolt | 44-62 (5-7) | |||
| Intake Valve Timing Control Cover Bolts (16) | 106-115 (12-13) | |||
| Intake Valve Timing Control Solenoid Valve Bolt | 62-89 (7-10) | |||
| Lower Oil Pan-To-Upper Oil Pan Bolts (17) | 53-71 (6-8) | |||
| Oil Pressure Switch | 106-150 (12-17) | |||
| Oil Pump Mounting Bolt | 53-71 (6-8) | |||
| Oil Strainer Bracket Bolt | 71-89 (8-10) | |||
| Radiator Drain Plug | 80-106 (9-12) | |||
| Rocker Cover Bolt (18) | ||||
| Step 1 | 9-27 (1-3) | |||
| Step 2 | 62-80 (7-9) | |||
| Timing Chain Tensioner Bolt | 80-97 (9-11) | |||
| Vacuum Reservoir Tank Bolt | 62-89 (7-10) | |||
| (1) Measure diameter of balancer unit mounting bolt 10 mm and 70 mm from first thread of bolt. If the difference between bolt diameter measurement is more than 0.15 mm, replace bolt. (2) Tighten balancer unit bolts in sequence. (Scheme 37) (3) Measure diameter of connecting rod bolt 19 mm from tip of bolt. If diameter of bolt is less than 7.75 mm, replace bolt. (4) Measure diameter of cylinder head bolt 12 mm and 55 mm from tip of bolt. If the difference between bolt diameter measurements is less than 0.23 mm, replace bolt. (5) Tighten cylinder head bolts in sequence. (Scheme 38) (6) Tighten exhaust manifold nuts in sequence. (Scheme 39) (7) Tighten intake manifold bolts/nuts in sequence. (Scheme 40) (8) Tighten intake manifold collector bolts/nuts in sequence. (Scheme 41) (9) Measure diameter of lower cylinder block bolt 10 mm and 50 mm from tip of bolt. If the difference between bolt diameter measurements is more than 0.13 mm, replace bolt. (10) Tighten lower cylinder block bolts in sequence. (Scheme 42) (11) Tighten automatic transaxle-to-engine bolts in sequence. (Scheme 43) (12) Tighten manual transaxle-to-engine bolts in sequence. (Scheme 44) (13) Tighten upper oil pan bolts in sequence. (Scheme 45) (14) Tighten camshaft bracket bolts in sequence. (Scheme 46) (15) Tighten front cover bolts in sequence. see scheme 241 (16) Tighten intake valve timing control cover bolts in sequence. see scheme 242 (17) Tighten lower oil pan bolts in sequence. see scheme 243 (18) Tighten rocker cover bolts in sequence. see scheme 244 | ||||
| (1) | Measure diameter of balancer unit mounting bolt 10 mm and 70 mm from first thread of bolt. If the difference between bolt diameter measurement is more than 0.15 mm, replace bolt. |
| (2) | Tighten balancer unit bolts in sequence. (Scheme 37) |
| (3) | Measure diameter of connecting rod bolt 19 mm from tip of bolt. If diameter of bolt is less than 7.75 mm, replace bolt. |
| (4) | Measure diameter of cylinder head bolt 12 mm and 55 mm from tip of bolt. If the difference between bolt diameter measurements is less than 0.23 mm, replace bolt. |
| (5) | Tighten cylinder head bolts in sequence. (Scheme 38) |
| (6) | Tighten exhaust manifold nuts in sequence. (Scheme 39) |
| (7) | Tighten intake manifold bolts/nuts in sequence. (Scheme 40) |
| (8) | Tighten intake manifold collector bolts/nuts in sequence. (Scheme 41) |
| (9) | Measure diameter of lower cylinder block bolt 10 mm and 50 mm from tip of bolt. If the difference between bolt diameter measurements is more than 0.13 mm, replace bolt. |
| (10) | Tighten lower cylinder block bolts in sequence. (Scheme 42) |
| (11) | Tighten automatic transaxle-to-engine bolts in sequence. (Scheme 43) |
| (12) | Tighten manual transaxle-to-engine bolts in sequence. (Scheme 44) |
| (13) | Tighten upper oil pan bolts in sequence. (Scheme 45) |
| (14) | Tighten camshaft bracket bolts in sequence. (Scheme 46) |
| (15) | Tighten front cover bolts in sequence. see scheme 241 |
| (16) | Tighten intake valve timing control cover bolts in sequence. see scheme 242 |
| (17) | Tighten lower oil pan bolts in sequence. see scheme 243 |
| (18) | Tighten rocker cover bolts in sequence. see scheme 244 |
TORQUE SPECIFICATIONS