Contents Section: Procedures All sections

Maintenance: Other Nissan 350Z I рестайлинг

Procedures 31 illustrations ~2601 words

Precautions for Battery Service

Before disconnecting the battery, lower both the driver and passenger windows. This will prevent any interference between the window edge and the vehicle when the door is opened/closed. During normal operation, the window slightly raises and lowers automatically to prevent any window to vehicle interference. The automatic window function will not work with the battery disconnected.

Special Service Tools

The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.

SPECIAL SERVICE TOOLS DESCRIPTION Tool number (Kent-Moore No.) Tool name Description KV10115801 (J38956) Oil filter wrench Removing and installing oil filter a: 64.3 mm (2.531 in)

Commercial Service Tools

COMMERCIAL SERVICE TOOLS DESCRIPTION (Kent-Moore No.) Tool name Description Power tool Loosening bolts and nuts Spark plug wrench Removing and installing spark plug

Scheme 12

Scheme 12: Commercial Service Tools

General maintenance includes those items which should be checked during the normal day-to-day operation of the vehicle. They are essential if the vehicle is to continue operating properly. The owners can perform checks and inspections themselves or have their NISSAN dealers do them.

OUTSIDE THE VEHICLE

The maintenance items listed here should be performed from time to time, unless otherwise specified.

Item
TiresCheck the pressure with a gauge, including the spare, at least once a month and always prior to a long distance trips. Adjust to the specified pressure if necessary. Check carefully for damage, cuts or excessive wear.
Wheel nutsWhen checking the tires, make sure no nuts are missing, and check for any loose nuts. Tighten if necessary.
WindshieldClean the windshield on a regular basis. Check the windshield at least every six months for cracks or other damage. Repair as necessary.
TIRE ROTATIONTires cannot be rotated in this vehicle, as front tires are different size from rear tires and the direction of wheel rotation is fixed in each tire.
Transmitter components in tire pressure monitoring system (TPMS)Replace grommet seal, valve core and cap of the transmitter in TPMS every tire replacement by reaching wear limit of tire.
WHEEL ALIGNMENT AND BALANCEIf the vehicle pulls to either side while driving on a straight and level road, or if you detect uneven or abnormal tire wear, there may be a need for wheel alignment. If the steering wheel or seat vibrates at normal highway speeds, wheel balancing may be needed.
Windshield wiper bladesCheck for cracks or wear if they do not wipe properly.
DOORS AND ENGINE HOODCheck that all doors and the engine hood operate smoothly as well as the trunk lid and back hatch. Also make sure that all latches lock securely. Lubricate if necessary. Make sure that the secondary latch keeps the hood from opening when the primary latch is released. When driving in areas using road salt or other corrosive materials, check lubrication frequently.
LampsMake sure that the headlamps, stop lamps, tail lamps, turn signal lamps, and other lamps are all operating properly and installed securely. Also check headlamp aim. Clean the headlamps on a regular basis.

EXPLANATION OF GENERAL MAINTENANCE - OUTSIDE VEHICLE

INSIDE THE VEHICLE

The maintenance items listed here should be checked on a regular basis, such as when performing periodic maintenance, cleaning the vehicle, etc.

Item
Warning lamps and chimesMake sure that all warning lamps and chimes are operating properly.
Windshield wiper and washerCheck that the wipers and washer operate properly and that the wipers do not streak.
Windshield defrosterCheck that the air comes out of the defroster outlets properly and in sufficient quantity when operating the heater or air conditioner.
Steering wheelCheck that it has the specified play. Be sure to check for changes in the steering condition, such as excessive play, hard steering or strange noises. Free play: Less than 35 mm (1.38 in)
SeatsCheck seat position controls such as seat adjusters, seatback recliner, etc. to make sure they operate smoothly and that all latches lock securely in every position. Check that the head restrains move up and down smoothly and that the locks (if equipped) hold securely in all latched positions. Check that the latches lock securely for folding-down rear seatbacks.
SEAT BELTSCheck that all parts of the seat belt system (e.g. buckles, anchors, adjusters and retractors) operate properly and smoothly, and are installed securely. Check the belt webbing for cuts, fraying, wear or damage.
Accelerator pedalCheck the pedal for smooth operation and make sure the pedal does not catch or require uneven effort. Keep the floor mats away from the pedal.
Clutch PedalMake sure the pedal operates smoothly and check it has the proper free play.
BrakesCheck that the brake does not pull the vehicle to one side when applied.
Brake pedal and boosterCheck the pedal for smooth operation and make sure it has the proper distance under it when depressed fully. Check the brake booster function. Be sure to keep the floor mats away from the pedal.
Parking brakeCheck that the lever has the proper travel and make sure that the vehicle is held securely on a fairly steep hill when only the parking brake is applied.
Automatic transmission "Park" mechanismCheck that the lock release button on the selector lever operates properly and smoothly. On a fairly steep hill check that the vehicle is held securely with the selector lever in the "P" position without applying any brakes.

EXPLANATION OF GENERAL MAINTENANCE - INSIDE VEHICLE

UNDER THE HOOD AND VEHICLE

The maintenance items listed here should be checked periodically (e.g. each time you check the engine oil or refuel).

Item
Windshield washer fluidCheck that there is adequate fluid in the tank.
ENGINE COOLANT LEVELCheck the coolant level when the engine is cold.
Radiator and hosesCheck the front of the radiator and clean off any dirt, insects, leaves, etc., that may have accumulated. Make sure the hoses have no cracks, deformation, deterioration or loose connections.
BRAKE AND CLUTCH FLUID LEVELSMake sure that the brake and clutch fluid levels are between the "MAX" and "MIN" lines on the reservoirs.
BatteryCheck the fluid level in each cell. It should be between the "MAX" and "MIN" lines. Vehicles operated in high temperatures or under severe conditions require frequent checks of the battery fluid level.
ENGINE DRIVE BELTSMake sure that no belt is frayed, worn, cracked or oily.
ENGINE OIL LEVELCheck the level on oil level gauge after parking the vehicle on a level spot and turning off the engine.
POWER STEERING FLUID LEVEL AND LINESCheck the level on the dipstick with the engine off. Check the lines for improper attachment, leaks, cracks, etc.
EXHAUST SYSTEMMake sure there are no loose supports, cracks or holes. If the sound of the exhaust seems unusual or there is a smell of exhaust fumes, immediately locate the trouble and correct it.
UnderbodyThe underbody is frequently exposed to corrosive substances such as those used on icy roads or to control dust. It is very important to remove these substances, otherwise rust will form on the floor pan, frame, fuel lines and around the exhaust system. At the end of winter, the underbody should be thoroughly flushed with plain water, being careful to clean those areas where mud and dirt can easily accumulate.
Fluid leaksCheck under the vehicle for fuel, oil, water or other fluid leaks after the vehicle has been parked for a while. Water dripping from the air conditioner after use is normal. If you should notice any leaks or gasoline fumes are evident, check for the cause and correct it immediately.

EXPLANATION OF GENERAL MAINTENANCE - UNDER HOOD AND VEHICLE

Two different maintenance schedules are provided, and should be used, depending upon the conditions in which the vehicle is mainly operated. After 60,000 miles (96,000 km) or 48 months, continue the periodic maintenance at the same mileage/time intervals .

Schedule 1Follow Periodic Maintenance Schedule 1 if the driving habits frequently include one or more of the following driving conditions: Repeated short trips of less than 5 miles (8 km). Repeated short trips of less than 10 miles (16 km) with outside temperatures remaining below freezing. Operating in hot weather in stop-and-go "rush hour" traffic. Extensive idling and/or low speed driving for long distances, such as police, taxi or door-to-door delivery use. Driving in dusty conditions. Driving on rough, muddy, or salt spread roads. Towing a trailer, using a camper or a car-top carrier.EMISSION CONTROL SYSTEM MAINTENANCE
CHASSIS AND BODY MAINTENANCE
Schedule 2Follow Periodic Maintenance Schedule 2 if none of driving conditions shown in Schedule 1 apply to the driving habits.EMISSION CONTROL SYSTEM MAINTENANCE
CHASSIS AND BODY MAINTENANCE

INTRODUCTION OF PERIODIC MAINTENANCE

Abbreviations: R = Replace. I = Inspect. Correct or replace if necessary. [ ]: At the mileage intervals only

MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Perform at number of miles, kilometers or months, whichever comes first.Miles x 1,000 (km x 1,000) Months3.75 (6) 37.50 (12) 611.25 (18) 915 (24) 1218.75 (30) 1522.5 (36) 1826.25 (42) 2130 (48) 24
DRIVE BELTSNOTE (1)
AIR CLEANER FILTERNOTE (2)[R]
EVAP VAPOR LINESI (1)
FUEL LINESI (1)
Fuel filterNOTE (3)
ENGINE COOLANTNOTE (4)
ENGINE OILRRRRRRRR
ENGINE OIL FILTER (USE PART NO. 15208 65F01 OR EQUIVALENT.)RRRRRRRR
SPARK PLUGS (IRIDIUM-TIPPED TYPE)Replace every 105,000 miles (169,000 km).
Intake & exhaust valve clearance (1)NOTE (5)
NOTE: After 60,000 miles (96,000 km) or 48 months, inspect every 15,000 miles (24,000 km) or 12 months. Replace the drive belts if found damaged or if auto belt tensioner reading reaches maximum limit. If operating mainly in dusty conditions, more frequent maintenance may be required. Maintenance-free item. For service procedures, refer to FUEL SYSTEM . After 60,000 miles (96,000 km) or 48 months, replace every 30,000 miles (48,000 km) or 24 months. If valve noise increases, inspect valve clearance.
(1) Maintenance items and intervals with "*" are recommended by NISSAN for reliable vehicle operation. The owner need not perform such maintenance in order to maintain the emission warranty or manufacturer recall liability. Other maintenance items and intervals are required.
NOTE
After 60,000 miles (96,000 km) or 48 months, inspect every 15,000 miles (24,000 km) or 12 months. Replace the drive belts if found damaged or if auto belt tensioner reading reaches maximum limit. If operating mainly in dusty conditions, more frequent maintenance may be required. Maintenance-free item. For service procedures, refer to FUEL SYSTEM . After 60,000 miles (96,000 km) or 48 months, replace every 30,000 miles (48,000 km) or 24 months. If valve noise increases, inspect valve clearance.
(1)Maintenance items and intervals with "*" are recommended by NISSAN for reliable vehicle operation. The owner need not perform such maintenance in order to maintain the emission warranty or manufacturer recall liability. Other maintenance items and intervals are required.

EMISSION CONTROL SYSTEM MAINTENANCE

MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Perform at number of miles, kilometers or months, whichever comes first.Miles x 1,000 (km x 1,000) Months33.75 (54) 2737.5 (60) 3041.25 (66) 3345 (72) 3648.75 (78) 3952.5 (84) 4256.25 (90) 4560 (96) 48
DRIVE BELTSNOTE (1)I (1)
AIR CLEANER FILTERNOTE (2)[R]
EVAP VAPOR LINESI (1)
FUEL LINESI (1)
Fuel filterNOTE (3)
ENGINE COOLANTNOTE (4)R (1)
ENGINE OILRRRRRRRR
ENGINE OIL FILTER (USE PART NO. 15208 65F01 OR EQUIVALENT.)RRRRRRRR
SPARK PLUGS (IRIDIUM-TIPPED TYPE)Replace every 105,000 miles (169,000 km).
Intake & exhaust valve clearance (1)NOTE (5)
NOTE: After 60,000 miles (96,000 km) or 48 months, inspect every 15,000 miles (24,000 km) or 12 months. Replace the drive belts if found damaged or if auto belt tensioner reading reaches maximum limit. If operating mainly in dusty conditions, more frequent maintenance may be required. Maintenance-free item. For service procedures, refer to FUEL SYSTEM . After 60,000 miles (96,000 km) or 48 months, replace every 30,000 miles (48,000 km) or 24 months. If valve noise increases, inspect valve clearance.
(1) Maintenance items and intervals with "*" are recommended by NISSAN for reliable vehicle operation. The owner need not perform such maintenance in order to maintain the emission warranty or manufacturer recall liability. Other maintenance items and intervals are required.
NOTE
After 60,000 miles (96,000 km) or 48 months, inspect every 15,000 miles (24,000 km) or 12 months. Replace the drive belts if found damaged or if auto belt tensioner reading reaches maximum limit. If operating mainly in dusty conditions, more frequent maintenance may be required. Maintenance-free item. For service procedures, refer to FUEL SYSTEM . After 60,000 miles (96,000 km) or 48 months, replace every 30,000 miles (48,000 km) or 24 months. If valve noise increases, inspect valve clearance.
(1)Maintenance items and intervals with "*" are recommended by NISSAN for reliable vehicle operation. The owner need not perform such maintenance in order to maintain the emission warranty or manufacturer recall liability. Other maintenance items and intervals are required.

EMISSION CONTROL SYSTEM MAINTENANCE

Abbreviations: R = Replace. I = Inspect. Correct or replace if necessary.

MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Perform at number of miles, kilometers or months, whichever comes first.Miles x 1,000 (km x 1,000) Months3.75 (6) 37.50 (12) 611.25 (18) 915 (24) 1218.75 (30) 1522.5 (36) 1826.25 (42) 2130 (48) 24
BRAKE LINES & CABLESII
BRAKE PADS & ROTORSIIII
AUTOMATIC TRANSMISSION FLUID, MANUAL TRANSMISSION & DIFFERENTIAL GEAR OILNOTE (1)II
Steering Gear & Linkage, Axle & Suspension PartsIIII
TIRE ROTATIONNOTE (2)
EXHAUST SYSTEMIIII
NOTE: If towing a trailer, using a camper or a car-top carrier, or driving on rough or muddy roads, change (not just inspect) oil at every 30,000 miles (48,000 km) or 24 months. Using automatic transmission fluid other than Genuine NISSAN Matic J ATF will cause deterioration in driveability and automatic transmission durability, and may damage the automatic transmission, which is not covered by the NISSAN new vehicle limited warranty . Tires cannot be rotated in this vehicle. Refer to " TIRE ROTATION " under the "GENERAL MAINTENANCE" heading earlier in this section.
NOTE
If towing a trailer, using a camper or a car-top carrier, or driving on rough or muddy roads, change (not just inspect) oil at every 30,000 miles (48,000 km) or 24 months. Using automatic transmission fluid other than Genuine NISSAN Matic J ATF will cause deterioration in driveability and automatic transmission durability, and may damage the automatic transmission, which is not covered by the NISSAN new vehicle limited warranty . Tires cannot be rotated in this vehicle. Refer to " TIRE ROTATION " under the "GENERAL MAINTENANCE" heading earlier in this section.

CHASSIS AND BODY MAINTENANCE

MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Perform at number of miles, kilometers or months, whichever comes first.Miles x 1,000 (km x 1,000) Months33.75 (54) 2737.5 (60) 3041.25 (66) 3345 (72) 3648.75 (78) 3952.5 (84) 4256.25 (90) 4560 (96) 48
BRAKE LINES & CABLESII
BRAKE PADS & ROTORSIIII
AUTOMATIC TRANSMISSION FLUID, MANUAL TRANSMISSION & DIFFERENTIAL GEAR OILNOTE (1)II
Steering Gear & Linkage, Axle & Suspension PartsIIII
TIRE ROTATIONNOTE (2)
EXHAUST SYSTEMIIII
NOTE: If towing a trailer, using a camper or a car-top carrier, or driving on rough or muddy roads, change (not just inspect) oil at every 30,000 miles (48,000 km) or 24 months. Using automatic transmission fluid other than Genuine NISSAN Matic J ATF will cause deterioration in driveability and automatic transmission durability, and may damage the automatic transmission, which is not covered by the NISSAN new vehicle limited warranty . Tires cannot be rotated in this vehicle. Refer to " TIRE ROTATION " under the "GENERAL MAINTENANCE" heading earlier in this section.
NOTE
If towing a trailer, using a camper or a car-top carrier, or driving on rough or muddy roads, change (not just inspect) oil at every 30,000 miles (48,000 km) or 24 months. Using automatic transmission fluid other than Genuine NISSAN Matic J ATF will cause deterioration in driveability and automatic transmission durability, and may damage the automatic transmission, which is not covered by the NISSAN new vehicle limited warranty . Tires cannot be rotated in this vehicle. Refer to " TIRE ROTATION " under the "GENERAL MAINTENANCE" heading earlier in this section.

CHASSIS AND BODY MAINTENANCE

Abbreviations: R = Replace. I = Inspect. Correct or replace if necessary. [ ]: At the mileage intervals only
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Perform at number of miles, kilometers or months, whichever comes first.Miles x 1,000 (km x 1,000) Months7.5 (12) 615 (24) 1222.5 (36) 1830 (48) 2437.5 (60) 3045 (72) 3652.5 (84) 4260 (96) 48
DRIVE BELTSNOTE (1)I (1)
AIR CLEANER FILTER[R][R]
EVAP VAPOR LINESI (1)I (1)
FUEL LINESI (1)I (1)
Fuel filterNOTE (2)
ENGINE COOLANTNOTE (3)R (1)
ENGINE OILRRRRRRRR
ENGINE OIL FILTER (USE PART NO. 15208 65F01 OR EQUIVALENT.)RRRRRRRR
SPARK PLUGS (IRIDIUM-TIPPED TYPE)Replace every 105,000 miles (169,000 km).
Intake & exhaust valve clearance (1)NOTE (4)
NOTE: After 60,000 miles (96,000 km) or 48 months, inspect every 15,000 miles (24,000 km) or 12 months. Replace the drive belts if found damaged or if auto belt tensioner reading reaches maximum limit. Maintenance-free item. For service procedures, refer to FUEL SYSTEM . After 60,000 miles (96,000 km) or 48 months, replace every 30,000 miles (48,000 km) or 24 months. If valve noise increases, inspect valve clearance.
(1) Maintenance items and intervals with "*" are recommended by NISSAN for reliable vehicle operation. The owner need not perform such maintenance in order to maintain the emission warranty or manufacturer recall liability. Other maintenance items and intervals are required.
NOTE
After 60,000 miles (96,000 km) or 48 months, inspect every 15,000 miles (24,000 km) or 12 months. Replace the drive belts if found damaged or if auto belt tensioner reading reaches maximum limit. Maintenance-free item. For service procedures, refer to FUEL SYSTEM . After 60,000 miles (96,000 km) or 48 months, replace every 30,000 miles (48,000 km) or 24 months. If valve noise increases, inspect valve clearance.
(1)Maintenance items and intervals with "*" are recommended by NISSAN for reliable vehicle operation. The owner need not perform such maintenance in order to maintain the emission warranty or manufacturer recall liability. Other maintenance items and intervals are required.

EMISSION CONTROL SYSTEM MAINTENANCE

Abbreviations: R = Replace. I = Inspect. Correct or replace if necessary.
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Perform at number of miles, kilometers or months, whichever comes first.Miles x 1,000 (km x 1,000) Months7.5 (12) 615 (24) 1222.5 (36) 1830 (48) 2437.5 (60) 3045 (72) 3652.5 (84) 4260 (96) 48
BRAKE LINES & CABLESIIII
BRAKE PADS & ROTORSIIII
AUTOMATIC TRANSMISSION FLUID, MANUAL TRANSMISSION & DIFFERENTIAL GEAR OILNOTE (1)IIII
STEERING GEAR & LINKAGE, AXLE & SUSPENSION PARTSII
TIRE ROTATIONNOTE (2)
EXHAUST SYSTEMII
NOTE: Using automatic transmission fluid other than Genuine NISSAN Matic J ATF will cause deterioration in driveability and automatic transmission durability, and may damage the automatic transmission, which is not covered by the NISSAN new vehicle limited warranty . Tires cannot be rotated in this vehicle. Refer to " TIRE ROTATION " under the "GENERAL MAINTENANCE" heading earlier in this section.
NOTE
Using automatic transmission fluid other than Genuine NISSAN Matic J ATF will cause deterioration in driveability and automatic transmission durability, and may damage the automatic transmission, which is not covered by the NISSAN new vehicle limited warranty . Tires cannot be rotated in this vehicle. Refer to " TIRE ROTATION " under the "GENERAL MAINTENANCE" heading earlier in this section.

CHASSIS AND BODY MAINTENANCE

Engine Oil Recommendation

NISSAN recommends the use of an energy conserving oil in order to improve fuel economy.

Select only engine oils that meet the American Petroleum Institute (API) certification and International Lubricant Standardization and Approval Committee (ILSAC) certification and SAE viscosity standard. These oils have the API certification mark on the front of the container. Oils which do not have the specified quality label should not be used as they could cause engine damage.

Anti-Freeze Coolant Mixture Ratio Chart. Scheme 13

Scheme 1: Identifying American Petroleum Institute Certification Label

ANTI-FREEZE COOLANT MIXTURE RATIO

The engine cooling system is filled at the factory with a high-quality, year-round, anti-freeze coolant solution. The anti-freeze solution contains rust and corrosion inhibitors. Therefore, additional cooling system additives are not necessary.

CAUTIONWhen adding or replacing coolant, be sure to use only Genuine NISSAN Long Life Antifreeze/Coolant or equivalent with the proper mixture ratio of 50% anti-freeze and 50% demineralized water/distilled water. Other types of coolant solutions may damage your cooling system.
Scheme 13: Anti-Freeze Coolant Mixture Ratio Chart

Checking Drive Belts. Scheme 14

Scheme 14: Checking Drive Belts
WARNINGBe sure to perform this step when engine is stopped.
  1. Make sure that the indicator (C) (notch on fixed side) of drive belt auto-tensioner is within the possible use range (A). NOTE: Check the drive belt auto-tensioner indication when the engine is cold.
  2. When new drive belt is installed, the indicator (C) (notch on fixed side) should be within the range (B) in the figure.
  3. Visually check entire drive belt for wear, damage or cracks.
  4. If the indicator (C) (notch on fixed side) is out of the possible use range or belts is damaged, replace drive belt.

Changing Engine Coolant

WARNINGTo avoid being scalded, do not change engine coolant when engine is hot. Wrap a thick cloth around cap and carefully remove cap. First, turn cap a quarter of a turn to release built-up pressure. Then turn cap all the way. Be careful not to allow engine coolant to contact drive belts.

Scheme 15

Scheme 15: DRAINING ENGINE COOLANT
  1. Remove undercover with power tool.
  2. Open radiator drain plug at the bottom of radiator, and then remove radiator cap. see scheme 4: Identifying Radiator Drain Plug When drain all of engine coolant in the system, open water drain plugs on engine cylinder block. Refer to " «DISASSEMBLY»(ref-271540-S30975576112007111400000) ".
  3. Remove reservoir tank as necessary, and drain engine coolant and clean reservoir tank before installing.
  4. Check drained engine coolant for contaminants such as rust, corrosion or discoloration. If contaminated, flush the engine cooling system. Refer to " «FLUSHING COOLING SYSTEM»(ref-271552-S16142340082007111400000) ".

Scheme 16

Scheme 16: REFILLING ENGINE COOLANT

Scheme 17

Scheme 17

Scheme 18

Scheme 18
  1. Install reservoir tank, and radiator drain plug. CAUTION: Be sure to clean drain plug and install with new O-ring. Radiator drain plug:: 1.2 N.m (0.12 kg-m, 11 in-lb) If water drain plugs on cylinder block are removed, close and tighten them. Refer to " «ASSEMBLY»(ref-271540-S36659995252007111400000) ".
  2. Make sure that each hose clamp has been firmly tightened.
  3. Remove air relief plug (1) on heater hose (2). (Scheme 15): Identifying Air Relief Plug On Heater Hose
  4. Fill radiator and reservoir tank to specified level. Pour engine coolant through engine coolant filler neck slowly of less than 2 l (2-1/8 US qt, 1-3/4 lmp qt) a minute to allow air in system to escape. Use Genuine NISSAN Long Life Antifreeze/Coolant or equivalent mixed with water (distilled or demineralized). Refer to " «RECOMMENDED FLUIDS AND LUBRICANTS»(ref-271552-S31952220342007111400000) ". (Scheme 16): Identifying Engine Coolant In Reservoir Tank Engine coolant capacity (with reservoir tank at "MAX" level): Approx. 9.0 l (9-1/2 US qt, 7-7/8 lmp qt) Reservoir tank capacity (at "MAX" level): 0.8 l (7/8 US qt, 3/4 lmp qt) When engine coolant overflows air relief hole on heater hose, install air relief plug with new O-ring. Air relief plug:: 1.2 N.m (0.12 kg-m, 11 in-lb) (Scheme 17): Identifying Engine Coolant Level
  5. Install radiator cap.
  6. Warm up until opening thermostat. Standard for warming-up time is approximately 10 minutes at 3,000 RPM. Make sure thermostat condition by touching radiator hose (lower) to see flow of warm water. CAUTION: Watch water temperature gauge so as not to overheat engine.
  7. Stop engine and cool down to less than approximately 50°C (122°F). Cool down using fan to reduce the time. If necessary, refill radiator up to filler neck with engine coolant.
  8. Refill reservoir tank to "MAX" level line with engine coolant.
  9. Repeat steps 4 through 7 two or more times with radiator cap installed until engine coolant level no longer drops.
  10. Check cooling system for leaks with engine running.
  11. Warm up engine, and check for sound of engine coolant flow while running engine from idle up to 3,000 RPM with heater temperature controller set at several position between "COOL" and "WARM". Sound may be noticeable at heater unit.
  12. Repeat step 11 three times.
  13. If sound is heard, bleed air from cooling system by repeating step 4 through 7 until engine coolant level no longer drops. Clean excess engine coolant from engine.

Scheme 19

Scheme 19: FLUSHING COOLING SYSTEM
  1. Install reservoir tank, and radiator drain plug. CAUTION: Be sure to clean drain plug and install with new O-ring. Radiator drain plug:: 1.2 N.m (0.12 kg-m, 11 in-lb) If water drain plugs on cylinder block are removed, close and tighten them. Refer to " «ASSEMBLY»(ref-271540-S36659995252007111400000) ".
  2. Remove air relief plug (1) on heater hose (2). (Scheme 18): Identifying Air Relief Plug On Heater Hose
  3. Fill radiator with water until water spills from the air relief hole, then close air relief plug. Fill radiator and reservoir tank with water and reinstall radiator cap. Air relief plug:: 1.2 N.m (0.12 kg-m, 11 in-lb)
  4. Run engine and warm it up to normal operating temperature.
  5. Rev engine two or three times under no-load.
  6. Stop engine and wait until it cools down.
  7. Drain water from the system. Refer to " «DRAINING ENGINE COOLANT»(ref-271552-S02576094302007111400000) ".
  8. Repeat steps 1 through 7 until clear water begins to drain from radiator.

Checking Fuel Lines

Inspect fuel lines, fuel filler cap and fuel tank for improper attachment, leaks, cracks, damage, loose connections, chafing or deterioration.

If necessary, repair or replace damaged parts.

Identifying Air Cleaner Filter. Scheme 20

Scheme 9: Identifying Engine, Fuel Line And Fuel Tank

VISCOUS PAPER TYPE

The viscous paper type filter does not need cleaning between replacement intervals. Refer to " PERIODIC MAINTENANCE ".

Scheme 20: Identifying Air Cleaner Filter

Changing Engine Oil

WARNINGBe careful not to burn yourself, as engine oil may be hot. Prolonged and repeated contact with used engine oil may cause skin cancer. Try to avoid direct skin contact with used engine oil. If skin contact is made, wash thoroughly with soap or hand cleaner as soon as possible.

Scheme 21

Scheme 21
  1. Warm up engine, put vehicle horizontally and check for oil leakage from engine components. Refer to " «ENGINE OIL LEAKAGE»(ref-271548-S37274770002007111400000) ".
  2. Stop engine and wait for 10 minutes.
  3. Loosen oil filler cap and then remove drain plug.
  4. Drain engine oil.
  5. Install drain plug with new washer. Refer to " «OIL PAN AND OIL STRAINER»(ref-271540-S04360635532007111400000) ". CAUTION: Be sure to clean drain plug and install with new washer. Oil pan drain plug:: 34.3 N.m (3.5 kg-m, 25 ft-lb)
  6. Refill with new engine oil. Engine oil specification and viscosity: Refer to " «RECOMMENDED FLUIDS AND LUBRICANTS»(ref-271552-S31952220342007111400000) ". Engine oil capacity (Approximate): ENGINE OIL CAPACITY SPECIFICATION Unit: (US qt, lmp qt) Drain and refill With oil filter change 4.9 (5-1/8, 4-1/4) Without oil filter change 4.6 (4-7/8, 4) Dry engine (Overhaul) 5.5 (5-3/4, 4-7/8) CAUTION: When filling engine oil, do not pull out oil level gauge. The refill capacity depends on the engine oil temperature and drain time. Use these specifications for reference only. Always use oil level gauge to determine the proper amount of engine oil in the engine.
  7. Warm up engine and check area around drain plug and oil filter for oil leakage.
  8. Stop engine and wait for 10 minutes.
  9. Check the engine oil level. A: Make sure that the oil level is between "L" and "H" see scheme 11: Identifying Oil Level On Oil Level Gauge

Checking EVAP Vapor Lines

  1. Visually inspect EVAP vapor lines for improper attachment and for cracks, damage, loose connections, chafing and deterioration.
  2. Inspect fuel tank filler cap vacuum relief valve for clogging, sticking, etc. Refer to " «EVAPORATIVE EMISSION SYSTEM»(ref-271545-S39429824742007111400000) ".

Checking Exhaust System

Check exhaust pipes, muffler and mounting for improper attachment, leaks, cracks, damage, chafing or deterioration.

Scheme 22

Scheme 22: Checking Exhaust System
  1. If anything is found, repair or replace damaged parts. see scheme 18: Checking Exhaust Pipes, Muffler And Mounting For Leaks

Checking M/T Oil

Check for oil leakage.

Scheme 23

Scheme 23: Changing M/T Oil
  1. Drain oil from drain plug and refill with new gear oil.
  2. Check oil level. Oil grade and viscosity: Refer to " «RECOMMENDED FLUIDS AND LUBRICANTS»(ref-271552-S31952220342007111400000) ". Oil capacity: Approx. 2.9 l (3-1/8 US qt, 2-1/2 lmp qt) Filler plug and drain plug:: 34.5 N.m (3.5 kg-m, 25 ft-lb) CAUTION: Do not reuse gasket. see scheme 20: Checking Fluid Level

Scheme 24

Scheme 24: Checking A/T Fluid

Scheme 25

Scheme 25

Scheme 26

Scheme 26

Scheme 27

Scheme 27
  1. Warm up engine.
  2. Check for A/T fluid leakage.
  3. Loosen the level gauge bolt.
  4. Before driving, A/T fluid level can be checked at A/T fluid temperatures of 30 to 50°C (86 to 122°F) using "COLD" range on A/T fluid level gauge as follows. Park vehicle on level surface and set parking brake. Start engine and move selector lever through each gear position. Leave selector lever in "P" position. Check A/T fluid level with engine idling. Remove A/T fluid level gauge and wipe clean with lint-free paper. (Scheme 23): Identifying A/T Fluid Level CAUTION: When wiping away the A/T fluid level gauge, always use lint-free paper, not a cloth one. Re-insert A/T fluid level gauge into A/T fluid charging pipe as far as it will go. CAUTION: To check A/T fluid level, insert the A/T fluid level gauge until the cap contacts the end of the A/T fluid charging pipe, with the A/T fluid level gauge reversed from the normal attachment conditions. Remove A/T fluid level gauge and note reading. If reading is at low side of range, add ATF to the A/T fluid charging pipe. CAUTION: Do not overfill.
  5. Drive vehicle for approximately 5 minutes in urban areas.
  6. Make the A/T fluid temperature approximately 65°C (149°F). NOTE: A/T fluid level will be greatly affected by temperature as shown in figure. Therefore, be certain to perform operation while checking data with CONSULT-II. (Scheme 24): A/T Fluid Temperature Graph Connect CONSULT-II to data link connector. Select "MAIN SIGNALS" in "DATA MONITOR" mode for "A/T" with CONSULT-II. Read out the value of "ATF TEMP 1".
  7. Re-check A/T fluid level at A/T fluid temperatures of approximately 65°C (149°F) using "HOT" range on A/T fluid level gauge. CAUTION: When wiping away the A/T fluid level gauge, always use lint-free paper, not a cloth one. To check A/T fluid level, insert the A/T fluid level gauge until the cap contacts the end of the A/T fluid charging pipe, with the gauge reversed from the normal attachment conditions as shown.
  8. Check A/T fluid condition. If ATF is very dark or smells burned, check operation of A/T. Flush cooling system after repair of A/T. If ATF contains frictional material (clutches, bands, etc.), replace radiator and flush cooler line using cleaning solvent and compressed air after repair of A/T. Refer to " «RADIATOR»(ref-271541-S15617060582007111400000) " and " «A/T FLUID COOLER CLEANING»(ref-271551-S41675137112007111400000) ". (Scheme 25): Identifying A/T Fluid Level Gauge And A/T Fluid Charging Pipe
  9. Install the removed A/T fluid level gauge in the A/T fluid charging pipe.
  10. Tighten the level gauge bolt. Level gauge bolt:: 5.1 N.m (0.52 kg-m, 45 in-lb) (Scheme 26): Identifying Level Gauge Bolt And A/T Fluid Charging Pipe

Checking Differential Gear Oil

Check for oil leakage.

Scheme 28

Scheme 26: Checking Differential Gear Oil For Leakage

Scheme 29

Scheme 29: Changing Differential Gear Oil
  1. Drain oil from drain plug and refill with new gear oil.
  2. Check oil level. (Scheme 28): Checking Differential Gear Oil Level Oil grade and Viscosity: Refer to " «RECOMMENDED FLUIDS AND LUBRICANTS»(ref-271552-S31952220342007111400000) ". Capacity: R200, R200V 1.4l (3 US pt, 2 - 1/2 lmp pt) Drain plug:: 34.5 N.m (3.5 kg-m, 25 ft-lb) Filler plug:: 34.5 N.m (3.5 kg-m, 25 ft-lb) CAUTION: Gaskets are not reusable. Never reuse them.

Tire Rotation

CAUTIONDo not include the T-type spare tire when rotating the tires. Use NISSAN genuine wheel nuts for aluminum wheels.

Note. Tire cannot be rotated in vehicle, as front tire are different size from rear tire and the direction of wheel rotation is fixed in each tire.

Scheme 30

Scheme 30: Checking Brake Fluid Level and Leaks
  1. If fluid level is extremely low, check brake system for leaks. see scheme 31: Identifying Brake Fluid Level

Scheme 31

Scheme 31: Checking Brake Lines and Cables
  1. Check brake fluid lines and parking brake cables for improper attachment, leaks, chafing, abrasions, deterioration, etc. (Scheme 30): Checking Brake Fluid Lines And Parking Brake Cables For Leaks

Scheme 32

Scheme 32: Changing Brake Fluid
  1. Drain brake fluid from each bleed valve.
  2. Refill until new brake fluid comes out from each bleed valve. Use same procedure as in bleeding hydraulic system to refill brake fluid. Refer to " «BRAKE FLUID»(ref-271559-S25314574312007111400000) ". Refill with recommended Genuine Brake Fluid or equivalent DOT 3 (US FMVSS No. 116). Refer to " «RECOMMENDED FLUIDS AND LUBRICANTS»(ref-271552-S31952220342007111400000) ". Never reuse drained brake fluid. Be careful not to splash brake fluid on painted areas. (Scheme 31): Draining Brake Fluid From Bleed Valve

ROTOR

Check condition, wear, and damage.

FrontRear
Brake modelOther than bremboWith bremboOther than bremboWith brembo
Standard thickness (new)28.0 mm (1.102 in)30.0 mm (1.181 in)16.0 mm (0.630 in)22.0 mm (0.866 in)
Runout limit (with it attached to the vehicle)0.035 mm (0.0014 in)0.040 mm (0.0016 in)0.055 mm (0.0022 in)0.07 mm (0.0028 in)
Repair limit thickness26.0 mm (1.024 in)28.4 mm (1.118 in)14.0 mm (0.551 in)20.2 mm (0.795 in)

ROTOR SPECIFICATION

Scheme 33

Scheme 33: CALIPER
  1. Check for leakage. (Scheme 32): Checking Caliper For Fluid Leakage

Scheme 34

Scheme 34: PAD
  1. Check for wear or damage. (Scheme 33): Identifying Pad
FrontRear
Brake modelOther than bremboWith bremboOther than bremboWith brembo
Standard thickness (new)11.0 mm (0.433 in)9.3 mm (0.366 in)8.5 mm (0.335 in)9.1 mm (0.358 in)
Repair limit thickness2.0 mm (0.079 in)2.0 mm (0.079 in)2.0 mm (0.079 in)2.0 mm (0.079 in)

BRAKE PAD SPECIFICATION

Scheme 35

Scheme 35: STEERING GEAR
  1. Check gear housing and boots for looseness, damage and grease leakage.
  2. Check connection with steering column for looseness. (Scheme 34): Locating Gear Housing And Boots For Checking

STEERING LINKAGE

Check ball joint, dust cover and other component parts for looseness, wear, damage and grease leakage.

Axle and Suspension Parts

Check front and rear axle and suspension parts for excessive play, cracks, wear or other damage.

Scheme 36

Scheme 36: Axle and Suspension Parts

Scheme 37

Scheme 37
  1. Shake each wheel to check for excessive play.
  2. Check wheel bearings for smooth operation.
  3. Check axle and suspension nuts and bolts for looseness.
  4. Check strut (shock absorber) for oil leakage or other damage.
  5. Check suspension ball joint for grease leakage and ball joint dust cover for cracks or other damage. see scheme 39: Checking Axle And Suspension Parts For Excessive Play (Scheme 36): Checking Suspension Ball Joint For Grease Leakage

Locating Locks, Hinges And Hood Latch (Roadster). Scheme 38

Scheme 41: Locating Locks, Hinges And Hood Latch (Coupe)
Scheme 38: Locating Locks, Hinges And Hood Latch (Roadster)

Identifying Seat Belt, Buckles, Retractors, Anchors And Adjusters With Torque Specifications. Scheme 39

Scheme 39: Identifying Seat Belt, Buckles, Retractors, Anchors And Adjusters With Torque Specifications
CAUTIONAfter any collision, inspect all seat belt assemblies, including retractors and other attached hardwares (I.e. anchor bolt, guide rail set). Nissan recommends to replace all seat belt assemblies in use during a collision, unless not damaged and properly operating after minor collision. Also inspect seat belt assemblies not in use during a collision, and replace if damaged or improperly operating. Seat belt pre-tensioner should be replaced even if the seat belts are not in use during a frontal collision where the driver and passenger air bags are deployed. If any component of seat belt assembly is questionable, do not repair. Replace as seat belt assembly. If webbing is cut, frayed, or damaged, replace belt assembly. Never oil tongue and buckle. Use a genuine NISSAN seat belt assembly.

For details, refer to Refer to SEAT BELTS .

  1. Check anchors for loose mounting
  2. Check belts for damage
  3. Check retractor for smooth operation
  4. Check function of buckles and tongues when buckled and released

BELT DEFLECTION AND TENSION

Tension of drive beltsAuto adjustment by auto tensioner

BELT DEFLECTION AND TENSION SPECIFICATIONS

SPARK PLUG (IRIDIUM-TIPPED TYPE)

MakeDENSO
Standard typeFXE22HR-11
Gap (Nominal)1.1 mm (0.043 in)

SPARK PLUG SPECIFICATIONS (IRIDIUM-TIPPED TYPE)

WHEEL BALANCE

Maximum allowable unbalanceDynamic (At rim flange)Less than 5 g (0.17 oz) (one side)
Static (At rim flange)Less than 10 g (0.35 oz)

WHEEL BALANCE SPECIFICATIONS