<< B >> FRONT DECK CROSSMEMBER ASSEMBLY REMOVAL
Disconnect the following connectors to gain access to the front deck crossmember.
| Connector number | Connector name |
|---|---|
| C-21 | Instrument panel wiring harness and floor wiring harness combination |
| C-22 | Instrument panel wiring harness and floor wiring harness combination |
| C-26 | Instrument panel wiring harness and console wiring harness combination |
| C-35 | Instrument panel wiring harness and floor wiring harness combination |
| C-36 | Instrument panel wiring harness and floor wiring harness combination |
| C-114 | Instrument panel wiring harness and front door wiring harness (RH) combination |
| C-115 | Instrument panel wiring harness and front door wiring harness (RH) combination |
| C-125 | Instrument panel wiring harness and front door wiring harness (LH) combination |
| C-126 | Instrument panel wiring harness and front door wiring harness (LH) combination |
| C-127 | Instrument panel wiring harness and front wiring harness combination |
| C-128 | Instrument panel wiring harness and front wiring harness combination |
| C-129 | Instrument panel wiring harness and front wiring harness combination |
| C-130 | Instrument panel wiring harness and roof wiring harness combination |
CONNECTOR NUMBER AND DESCRIPTION
Scheme 92
Scheme 93
Scheme 94
<< A >> AIR MIXING DAMPER CONTROL MOTOR, OUTSIDE/INSIDE AIR SELECTION DAMPER CONTROL MOTOR, MODE SELECTION DAMPER CONTROL MOTOR REMOVAL
Note. A normal plate-type ratchet driver is recommended.
Scheme 95
>> A << OUTSIDE/INSIDE AIR SELECTION DAMPER CONTROL MOTOR INSTALLATION
Install the outside/inside air selection damper control motor while pressing the outside/inside air selection damper from the hole of the blower motor.
<< B >> A/C COMPRESSOR REMOVAL
Take care not to spill any compressor oil when removing the compressor.
>> A << A/C COMPRESSOR AND CLUTCH ASSEMBLY INSTALLATION
If a new compressor is installed, first adjust the amount of oil according to the procedures described below, and then install the compressor.
Scheme 96
- Measure the amount X cm 3 (X fl.oz) of oil within the removed compressor.
- Drain (from the new compressor) the amount of oil calculated according to the following formula, and then install the new compressor. New compressor oil amount = 70cm 3 (2.4 fl.oz) 70 cm 3 - X cm 3 = Y cm 3 (2.4 fl.oz. - X fl.oz. = Y fl.oz) NOTE: Y cm 3 (Y fl.oz) indicates the amount of oil in the refrigerant line, the condenser, the evaporator, etc. NOTE: When replacing the following parts at the same times as the compressor, subtract the rated oil amount of each part from Y cm 3 (Y fl.oz) and discharge from the new compressor.
- Tighten A/C compressor and clutch assembly mounting bolts to the specified torque in the order of number shown in the illustration. Tightening torque: 23 ± 6 N.m
<< A >> SELF-LOCKING NUT REMOVAL
Use the special tools below to remove the self-locking nut.
Scheme 97
<< B >> ROTOR REMOVAL
| CAUTION | Be sure to use the guide (MB992623) when the side bearing puller (MB990810) is used to prevent the damage of A/C compressor. If the threaded shaft of side bearing puller (MB990810) is turned than necessary, the rotor may be distorted. Therefore, turn the threaded shaft lightly only by hand without using any tools. |
Rotor can be removed by hand, but if it is difficult to remove it, use the guide (MB992623) and the side bearing puller (MB990810) as shown in the illustration.
Scheme 98
>> A << A/C COMPRESSOR HIGH PRESSURE RELIEF VALVE INSTALLATION
| CAUTION | Be careful not to damage the O-ring when installing the high-pressure relief valve. Apply the specified refrigerating machine oil the high-pressure relief valve mounting hole before installation |
Check that O-ring is installed to the high-pressure relief and use the adjust torque wrench to install the high-pressure relief valve to the main body of the compressor.
>> C << ROTOR INSTALLATION
| CAUTION | If the outer wheel side of rotor is pushed, an abnormal noise can be generated because the inside of rotor is damaged, therefore, always push the inner wheel side. |
Install the rotor while pushing the inner wheel side slowly using the pusher (MB992624) and guide (MB992623).
Note. Insert the rotor in a direction perpendicular to the A/C compressor.
Scheme 99
Scheme 100
>> D << SNAP RING INSTALLATION
Using snap ring pliers, fit the snap ring so that the snap ring's tapered part is on the outside.
Scheme 101
>> E << SELF-LOCKING NUT INSTALLATION
Using a special tool, as when removing the nut, secure the armature and tighten the self-locking nut.
REMOVAL AND INSTALLATION
| WARNING | When removing and installing the front passenger seat, be sure to carry out accuracy check occupant classification sensor after the seat has been installed in the vehicle. (Refer to ON-VEHICLE SERVICE ). |
