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Front Axle Hub Assembly - Except Evolution: Removal & Installation Mitsubishi Lancer IX

Mechanical - Hydraulic 15 illustrations ~543 words

HUB BOLT REPLACEMENT

Required Special Tools

  1. MB990767: End Yoke Holder
  2. MB991618: Hub Bolt Remover

Scheme 37

Scheme 37

Scheme 38

Scheme 38
  1. Remove the caliper assembly and suspend it with wire so that it does not fall.
  2. Remove the brake disc.
  3. Use special tools MB990767 and MB991618 to remove the hub bolts.
  4. Install the plain washer to the new hub bolt, and install the bolt with a nut.

Scheme 39

Scheme 39: REMOVAL AND INSTALLATION

Required Special Tools

  1. MB990241: Axle shaft puller
  2. MB990326: Preload Socket
  3. MB990767: End Yoke Holder
  4. MB990998: Front Hub Remover and Installer
  5. MB991897: Ball Joint Remover

<< A >> CALIPER ASSEMBLY REMOVAL

Secure the removed caliper assembly with wire, etc.

<< B >> DRIVESHAFT NUT REMOVAL

CAUTIONDo not apply pressure to wheel bearing by the vehicle weight to avoid possible damage when driveshaft nut is loosened.

Use special tool MB990767 to fix the hub and remove the driveshaft nut.

Scheme 40

Scheme 40

<< D >> DRIVESHAFT REMOVAL

Use special tools MB990241 and MB990767 to pull out the driveshaft from the hub and knuckle.

Scheme 41

Scheme 41: << D >> DRIVESHAFT REMOVAL

>>A<< STABILIZER BAR INSTALLATION

Install the stabilizer bar so that the protruding length of the stabilizer bar mounting bolt meets its standard value (A).

Standard value (A): 1 +/- 22.5 mm (0.0 +/- 87.06 inch)

Scheme 42

Scheme 42: >>A<< STABILIZER BAR INSTALLATION

Scheme 43

Scheme 43: >>B<< WASHER/DRIVESHAFT NUT INSTALLATION
  1. Be sure to install the driveshaft washer in the specified direction.
  2. Using special tool MB990767, tighten the driveshaft nut. NOTE: Before securely tightening the driveshaft nuts, make sure there is no load on the wheel bearings. Otherwise wheel bearing will be damaged.

<< A >> HUB REMOVAL

CAUTIONWhen the hub has been removed, always replace the wheel bearing with a new part because wheel bearing frictional surface will be damaged when removing the hub.

Use special tools MB991017, MB991056 or MB991355, MB991001 (MB990998) to pull out the hub from the knuckle.

Scheme 44

Scheme 44

Scheme 45

Scheme 45: << B >> WHEEL BEARING REMOVAL

Scheme 46

Scheme 46

Scheme 47

Scheme 47
  1. Crush the oil seal in two places so that the tabs of the special tool will be caught on the wheel bearing inner race (outside). CAUTION: When removing the inner race (outside) from the hub, be careful not to let the hub drop.
  2. Remove the wheel bearing inner race (outside) from the front hub by using special tool MB990810.
  3. Install the inner race (outside) that was removed from the hub to the wheel bearing, and then use special tools MB990935, MB990938, MB991056 or MB991355 to remove the wheel bearing.

Scheme 48

Scheme 48: >>A<< WHEEL BEARING INSTALLATION
  1. Fill the wheel bearing with multipurpose grease.
  2. Apply a thin coating of multipurpose grease to the knuckle. and bearing contact surfaces. CAUTION: Press the outer race when pressing-in the wheel bearing. Otherwise the wheel bearing will be damaged.
  3. Press-in the bearing by using special tools MB990938, MB990935, MB991576.

Scheme 49

Scheme 49: >>B<< HUB STARTING TORQUE CHECK

Scheme 50

Scheme 50
  1. Tighten special tools MB991000 (MB990998) and MB991017 to the specified torque, and then press the hub into the knuckle.
  2. Rotate the hub in order to seat the bearing.
  3. Measure the hub starting torque by using the special tools MB990326 and MB990685. Limit: 1.8 N.m (16 in-lb)
  4. The starting torque must be within the limit and, in addition, the hub rotation must be smooth.

Scheme 51

Scheme 51: >>C<< HUB END PLAY CHECK
  1. Measure to determine whether the end play of the hub is within the specified limit or not. Limit: 0.05 mm (0.002 inch)
  2. If the starting torque and hub end play are not within the limit range while the nut is tightened to 29 +/- 245 N.m (21 +/- 181 ft-lb), the bearing, hub and/or knuckle have probably not been installed correctly. Replace the bearing and re-install.