Repair manual
Mitsubishi Lancer Ralliart X Repair Manual
Step-by-step repair and maintenance instructions for the Mitsubishi Lancer Ralliart X (2008–2011): removal, installation, adjustment, diagnostics and parameter checks with illustrations.
61sections
392articles
ENManual language
- GENERAL INFORMATION
- INTRODUCTION TO CRUISE CONTROL SYSTEM DIAGNOSIS
- Cruise control system diagnostic trouble codes
- DIAGNOSTIC TROUBLESHOOTING STRATEGY
- HOW TO ERASE DIAGNOSTIC TROUBLE CODES
- HOW TO CONNECT THE SCAN TOOL (M.U.T.-III.)
- HOW TO READ DATA LIST
- HOW TO DIAGNOSE THE CAN BUS LINE
- DIAGNOSTIC TROUBLE CODE (DTC) CHART
- CIRCUIT OPERATION
- Check Condition
- Judgment Criteria
- TROUBLESHOOTING HINTS (THE MOST LIKELY CAUSES FOR THIS CASE:)
- DIAGNOSIS
- DTC SET CONDITIONS
- SYMPTOM CHART
- COMMENT
- DIAGNOSIS PROCEDURE
- TROUBLESHOOTING HINTS
- DATA LIST REFERENCE TABLE
- ECM TERMINAL VOLTAGE REFERENCE CHART FOR CRUISE CONTROL SYSTEM OPERATION
- SPECIAL TOOLS
- CRUISE CONTROL "ON/OFF" SWITCH CHECK
- CRUISE CONTROL SETTING
- SPEED-INCREASE SETTING
- SPEED-REDUCTION SETTING
- RETURN TO THE SET SPEED BEFORE CANCELLATION AND CRUISE CONTROL CANCELLATION
- STOPLIGHT SWITCH CHECK
- CLUTCH SWITCH CHECK
- TRANSMISSION RANGE SWITCH ("N" POSITION)
- THROTTLE ACTUATOR CONTROL MOTOR
- REMOVAL AND INSTALLATION <2.0L ENGINE NON-TURBO, 2.4L ENGINE>
- REMOVAL AND INSTALLATION <2.0L ENGINE TURBO>
- GENERAL INFORMATION
- CAN-B
- CAN-C
- DIAGNOSIS CAN-C
- SPECIAL TOOLS
- TEST EQUIPMENT
- SERVICE PRECAUTIONS
- PRECAUTIONS ON HOW TO REPAIR THE TERMINATOR RESISTOR
- EXPLANATION ABOUT THE SCAN TOOL (M.U.T.-III) CAN BUS DIAGNOSTICS
- ON-BOARD DIAGNOSTICS
- HOW TO CONNECT THE SCAN TOOL (M.U.T.-III)
- HOW TO DIAGNOSE THE CAN BUS LINE
- CAN BUS DIAGNOSTICS TABLE
- DIAGNOSTIC ITEM 1: Diagnose when the scan tool cannot receive the data sent by ETACS-ECU
- FUNCTION
- TROUBLE JUDGEMENT CONDITIONS
- TROUBLESHOOTING HINTS
- DIAGNOSIS
- DIAGNOSTIC ITEM 2: Malfunction of the ETACS-ECU
- TROUBLESHOOTING HINT
- DIAGNOSTIC ITEM 3: Abnormal short between the CAN-C bus lines
- DIAGNOSTIC ITEM 6: Diagnose when the scan tool cannot receive the data sent by steering wheel sensor.
- DIAGNOSTIC ITEM 7: Diagnose when the scan tool cannot receive the data sent by AWC-ECU.
- DIAGNOSTIC ITEM 8: Diagnose when the scan tool cannot receive the data sent by ABS-ECU < vehicles with ABS (Except vehicles with ASC)> or ASC-ECU
- DIAGNOSTIC ITEM 9: Diagnose when the scan tool cannot receive the data sent by shift lever. )
- DIAGNOSTIC ITEM 10: Diagnose when the scan tool cannot receive the data sent by TCM.
- DIAGNOSTIC ITEM 11: Diagnose when the scan tool cannot receive the data sent by transaxle assembly (TC-SST-ECU).
- DIAGNOSTIC ITEM 12: Diagnose when the scan tool cannot receive the data sent by ECM
- DIAGNOSTIC ITEM 13: Diagnose the lines between the ETACS-ECU and joint connector (CAN2)
- DIAGNOSTIC ITEM 14: Diagnose the lines between joint connector (CAN2) and joint connector (CAN3)
- DIAGNOSTIC ITEM 15: Diagnose the lines between joint connector (CAN3) and joint connector (CAN4).
- DIAGNOSTIC ITEM 16: Diagnose when the scan tool cannot receive the data sent by KOS-ECU.
- DIAGNOSTIC ITEM 17: Diagnose when the scan tool cannot receive the data sent by WCM.
- DIAGNOSTIC ITEM 18: Diagnose when the scan tool cannot receive the data sent by SRS-ECU
- DIAGNOSTIC ITEM 19: Diagnose when the scan tool cannot receive the data sent by A/C-ECU or heater control unit < vehicles without A/C >
- DIAGNOSTIC ITEM 20: Diagnose when the scan tool cannot receive the data sent by radio and CD player.
- DIAGNOSTIC ITEM 21: Diagnose when the scan tool cannot receive the data sent by CAN box unit
- DIAGNOSTIC ITEM 22: Diagnose when the scan tool cannot receive the data sent by hands free module.
- DIAGNOSTIC ITEM 23: Diagnose when the scan tool cannot receive the data sent by combination meter
- DIAGNOSTIC ITEM 24: Diagnose when the scan tool cannot receive the data sent by occupant classification-ECU
- DIAGNOSTIC ITEM 25: Diagnose when the scan tool cannot receive the data sent by satellite radio tuner
- DIAGNOSTIC ITEM 26: Short to power supply or ground in both CAN_H and CAN_L lines
- DIAGNOSTIC ITEM 27: Diagnose the ETACS-ECU, joint connector (CAN1) or lines between ETACS-ECU and joint connector (CAN1)
- DIAGNOSTIC ITEM 28: Short to power supply or ground, open circuit or line-to-line short in the CAN-B bus lines
- CAN COMMUNICATION-RELATED DTC (U-CODE) TABLE
- MAINTENANCE, REPAIR AND SERVICING EXPLANATIONS
- ON-VEHICLE SERVICE
- SERVICE PROCEDURES
- STANDARD VALUE
- LIMIT
- REFERENCE VALUE
- DANGER, WARNING, AND CAUTION
- TIGHTENING TORQUE INDICATION
- SPECIAL TOOL NOTE
- ABBREVIATIONS
- VERIFY THE COMPLAINT
- DETERMINE POSSIBLE CAUSES
- FIND THE PROBLEM
- REPAIR THE PROBLEM
- VERIFY THE REPAIR
- TROUBLESHOOTING CONTENTS
- 1. STANDARD FLOW OF DIAGNOSTIC TROUBLESHOOTING
- 2. SYSTEM OPERATION AND SYMPTOM VERIFICATION TESTS
- 3. DIAGNOSTIC FUNCTION
- 4. DIAGNOSTIC TROUBLE CODE CHART
- 5. SYMPTOM CHART
- 6. DIAGNOSTIC TROUBLE CODE PROCEDURES
- 7. SYMPTOM PROCEDURES
- 8. SERVICE DATA REFERENCE TABLE
- 9. CHECK AT ECU TERMINALS
- TERMINAL VOLTAGE CHECKS
- TERMINAL RESISTANCE AND CONTINUITY CHECKS
- 10. INSPECTION PROCEDURES USING AN OSCILLOSCOPE
- HOW TO USE THE INSPECTION PROCEDURES
- HARNESS INSPECTION
- MEASURES TO TAKE AFTER REPLACING THE ECU
- CONNECTOR MEASUREMENT SERVICE POINTS
- IF INSPECTING WITH THE CONNECTOR CONNECTED
- CONNECTOR PIN INSPECTION
- CONNECTOR ENGAGEMENT INSPECTION
- HOW TO COPE WITH INTERMITTENT MALFUNCTIONS
- 1. ASK THE CUSTOMER ABOUT THE MALFUNCTION
- 2. DETERMINE THE CONDITIONS FROM THE CUSTOMER'S RESPONSES
- 3. USE SIMULATION TEST
- 4. VERIFY THE INTERMITTENT MALFUNCTION IS ELIMINATED
- SIMULATION TESTS
- HOW TO TREAT PAST TROUBLE
- INSPECTION SERVICE POINTS FOR A BLOWN FUSE
- VEHICLES IDENTIFICATION NUMBER LOCATION
- CODE CHART
- VEHICLES FOR USA
- VEHICLES FOR PUERTO RICO, GUAM AND SAIPAN
- VEHICLES FOR CANADA
- CHASSIS NUMBER
- CHASSIS NUMBER CODE CHART
- VEHICLE IDENTIFICATION CODE PLATE
- VEHICLE SAFETY CERTIFICATION LABEL
- NATIONAL SAFETY MARK
- TIRE AND LOADING INFORMATION PLACARD
- ENGINE MODEL STAMPING
- THEFT PROTECTION LABEL
- 2.0L ENGINE
- 2.4L ENGINE
- CAUTIONS FOR WORKING IN ENGINE COMPARTMENT <2.0 L ENGINE Turbo>
- SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
- HOW TO PERFORM VEHICLE IDENTIFICATION NUMBER (VIN) WRITING
- WRITING PROCEDURE
- VIN WRITING STEPS FOR WCM AND KOS-ECU
- INITIALIZATION PROCEDURE FOR LEARNING VALUE IN MFI ENGINE
- INITIALIZATION PROCEDURE
- PURPOSE
- LEARNING PROCEDURE
- INITIALIZATION PROCEDURE FOR THROTTLE ACTUATOR CONTROL MOTOR
- TIMING CHAIN MAINTENANCE <2.0 L ENGINE Turbo>
- LEARNED VALUE READ & SAVE AND WRITE LEARNED VALUE (CHANGED ECU)
- LEARNED VALUE RESET
- TEST/LIMIT VALUE READOUT
- SERVICING ELECTRICAL SYSTEM
- APPLICATION OF ANTI-CORROSION AGENTS AND UNDERCOATS
- SCAN TOOL (MULTI USE TESTER {M.U.T.-III} SUB ASSEMBLY)
- BOLTS AND NUTS WITH STABILIZER FOR COEFFICIENT OF FRICTION
- CODING LIST
- VARIANT CODING
- ENGINE CONTROL MODULE CODING DATA LIST
- TC-SST-ECU CODING DATA LIST
- ETACS-ECU CODING DATA LIST
- OPTION CODING
- WRECKER TOWING RECOMMENDATION
- FRONT TOWING PICKUP
- TOWING WHEN KEYS ARE NOT AVAILABLE
- SAFETY PRECAUTIONS
- POST TYPE
- TIGHTENING TORQUE
- STANDARD BOLT AND NUT TIGHTENING TORQUE
- FLANGE BOLT AND NUT TIGHTENING TORQUE
- LUBRICATION AND MAINTENANCE
- MAINTENANCE SCHEDULES
- SEVERE SERVICE
- ENGINE OIL
- LUBRICANTS AND GREASES
- FUEL USAGE STATEMENT
- GASOLINE CONTAINING ALCOHOL
- GASOLINE CONTAINING METHYL TERTIARY BUTYL ETHER (MTBE)
- MATERIALS ADDED TO FUEL
- RECOMMENDED LUBRICANTS
- LUBRICANT CAPACITY TABLE
- OIL VISCOSITY <2.0L NON-TURBO ENGINE, 2.4L ENGINE>
- COOLANT
- SCHEDULED MAINTENANCE SERVICE FOR EMISSION CONTROL AND PROPER VEHICLE PERFORMANCE
- SCHEDULED MAINTENANCE UNDER SEVERE USAGE CONDITIONS
- 1. FUEL SYSTEM (TANK, PIPE LINE AND CONNECTION, AND FUEL TANK FILLER TUBE CAP) (CHECK FOR LEAKS)
- 2. FUEL HOSES (CHECK CONDITION)
- 3. AIR CLEANER ELEMENT (REPLACE)
- 4. EVAPORATIVE EMISSION CONTROL SYSTEM (EXCEPT EVAPORATIVE EMISSION CANISTER) (CHECK FOR LEAKS AND CLOGGING)
- 5. SPARK PLUGS (REPLACE)
- 6. INTAKE AND EXHAUST VALVE CLEARANCE (INSPECT AND ADJUST)
- 8. EXHAUST SYSTEM (CONNECTIONS PORTION OF MUFFLER, MUFFLER PIPES AND CONVERTER HEAT SHIELDS) (CHECK AND SERVICE)
- 10. ENGINE OIL FILTER (REPLACE)
- Engine Oil Filter Selection
- TRANSMISSION FLUID CHECK
- 13. ENGINE COOLANT (CHANGE)
- Change Coolant
- 14. COOLANT HOSES (RADIATOR HOSE, HEATER HOSE) (INSPECT)
- DISK BRAKE ROTOR CHECK
- BRAKE LINING THICKNESS CHECK
- 17. BRAKE HOSES (CHECK FOR DETERIORATION OR LEAKS)
- 20. SUSPENSION SYSTEM (INSPECT FOR LOOSENESS AND DAMAGE)
- 21. TIRES (ROTATE)
- 7. DRIVE BELT (FOR THE GENERATOR AND POWER STEERING OIL PUMP) (REPLACE)
- TC-SST OIL LEVEL CHECK
- TRANSFER OIL CHANGE
- FLUID LEVEL CHECK
- 15. COOLANT HOSES (RADIATOR HOSE, HEATER HOSE) (INSPECT)
- DISK BRAKE PAD CHECK
- BRAKE DISC THICKNESS CHECK
- 18. BALL JOINT AND STEERING LINKAGE SEALS (INSPECT FOR GREASE LEAKS AND DAMAGE)
- 19. DRIVE SHAFT BOOTS (INSPECT FOR GREASE LEAKS AND DAMAGE)
- 21. REAR AXLE OIL (WITH LSD) (CHANGE)
- 22. TIRES (ROTATE)
- MAIN SEALANT AND ADHESIVE TABLE
- * PLEASE READ THIS FIRST *
- DRIVE CYCLE INDEX
- 1996 3000GT
- Catalytic Converter Monitor (P0420)
- Heated Oxygen Sensor Monitor (P0130, P0136)
- Exhaust Gas Recirculation (EGR) System Monitor (P0400)
- Fuel Trim Monitor (P0170)
- Other Monitoring
- 1996-98 GALANT
- Catalytic Converter Monitor (P0420, P0421)
- Evaporative Emission Control System Leak Monitor (P0442, P0450, P0455)
- Other Monitors
- 1996-2000 MONTERO
- Catalytic Converter Monitor (P0420, P0421, P0431)
- Heated Oxygen Sensor Monitor (P0130, P0136, P0150, P0156)
- Fuel Trim Monitor (P0170, P0173)
- 1997 3000GT
- Catalytic Converter Monitor (P0421, P0431)
- Monitoring Of The Other Devices
- 1997-1999 ECLIPSE 2.4L
- 1997-99 ECLIPSE SPYDER WITH 2.0L TURBO AND 2.4L
- Catalytic Converter Monitor (P0420 & P0421)
- 1997 MIRAGE 1.5L & 1.8L
- Catalytic Converter Monitor (P0420, P0421, & P0431)
- EVAP System Leak Monitor (P0442, P0450 & P0455)
- EGR Monitor (P0400)
- Fuel Trim Monitor (P0170 & P0173)
- Heated Oxygen Sensor Monitor (P0130, P0136, P0150 & P0156)
- Other Monitor
- Catalytic Converter Monitor
- EVAP System Leak Monitor
- EGR Monitor
- Fuel Trim Monitor
- Heated Oxygen Sensor Monitor
- 2001 GALANT, 2004-05 ECLIPSE, ECLIPSE SPYDER, LANCER SPORTBACK, MONTERO SPORT
- Drive cycle pattern
- Inspection conditions
- Test procedure
- 2001-02 MIRAGE
- Catalytic Converter Monitor (P0421)
- Evaporative Emission Control System Leak Monitor (P0441, P0442, P0451, P0452, P0453, P0455)
- Heated Oxygen Sensor Monitor (P0133, P0139)
- Fuel Trim Monitor (P0171, P0172)
- Inspection Condition
- 2002-03 LANCER, MONTERO & 2003 OUTLANDER
- 2004-05 ENDEAVOR, GALANT, LANCER, MONTERO & OUTLANDER
- 2006-07 ECLIPSE, 07 ECLIPSE SPYDER, 2006-07 ENDEAVOR, 2006 GALANT, 2007 GALANT 3.8L, 2006 LANCER 2.0L, 2007 LANCER
- 2006 LANCER 2.4L, LANCER EVOLUTION, LANCER SPORTBACK, MONTERO & OUTLOOK
- 2007 GALANT 2.4L, OUTLANDER
- 2007-09 RAIDER
- Monitor Preliminary Checks
- Evaporative Emission System Leak Detection with Purge Monitor
- Catalyst / O2 Monitor
- O2 Sensor Heater Monitor
- Misfire Monitor
- 2008-10 ECLIPSE, ECLIPSE SPYDER, ENDEAVOR, GALANT, LANCER & OUTLANDER
- 2011-12 ECLIPSE, ENDEAVOR, GALANT
- 2011-12 LANCER 2.0L W/O TURBO & 2.4L & OUTLANDER 2.4L & OUTLANDER SPORT
- 2011-12 LANCER 2.0L TURBO
- 2011-12 OUTLANTER 3.0L