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Continuously Variable Transaxle On-Vehicle Service - Except Lancer Evolution Mitsubishi Lancer Evolution X

Automatic Trans 106 illustrations ~18447 words

GENERAL INFORMATION

F1CJA model has been established.

Item2.0L ENGINE Non-turbo2.4L ENGINE
Transaxle modelF1CJA-2-B3WF1CJA-1-B3X
Torque converterModel3-element, 1-stage, 2-phase<
Stall torque ratio1.991.83
Lock-upPresent<
Transaxle typeForward automatic continuously variable (steel belt-driven), reverse 1 speed<
Pulley ratioForward2.349 - 0.394<
Reverse1.750<
Shift positionP-R-N-D-LP-R-N-D+6-speed sport mode (with the paddle shift)
Final reduction gear ratio6.4666.120
Control typeElectronically-controlled<
FunctionShift controlPresent<
Line pressure controlPresent<
Select controlPresent<
Lock-up controlPresent<
Self-diagnosis functionPresent<
Fail-safe functionPresent<
Speedometer gear(detected by the ABS sensor rotor)<
Oil pumpModelVane-type pump<
Drive typeDriven by the engine, sprocket, and chain<

CVT GENERAL INFORMATION

The transaxle consists of the torque converter and gear train. The three-element, one-stage, two-phase type torque converter with a built-in torque converter clutch has been adopted. The gear train of F1CJA transaxle consists of 1 set of multi-disc type clutches, 1 set of multi-disc type brakes, and 1 set of planetary gears which are composed of a sun gear, carrier, annulus gear, 2 sets of pulleys and 1 set of steel belts.

Scheme 1

Scheme 1: TRANSAXLE CONFIGURATION DRAWING

COMPONENTS AND FUNCTIONS

ComponentFunction
Forward clutchOperates when moving forward and rotates the primary pulley normally.
Reverse brakeOperates when moving backward and rotates the primary pulley reversely via the planetary gear.
Primary pulleyTransfers the rotation from the planetary gear to the secondary pulley via the steel belt.
Steel beltTransfers the rotation from the primary pulley to the secondary pulley.
Secondary pulleyTransfers the rotation from the primary pulley to the differential.

COMPONENTS AND FUNCTIONS

Scheme 2

Scheme 2: SECTIONAL VIEW

INVECS-III CONTROL

INVECS-III has been newly developed based on INVECS-II utilizing continuous variable characteristics of CVT.

Scheme 3

Scheme 3: INVECS-III CONTROL

To select the pulley ratio which can provide the driving force corresponding to the driver's intention and vehicle conditions, TCM selects the optimal pulley ratio and determines the shift strategy to obtain it by detecting the vehicle driving conditions such as the vehicle speed, accelerator angle. Then, it outputs the command to the stepper motor, controls in/out flow of the line pressure to/from the primary pulley, positions the movable pulley of the primary pulley, and controls the gear ratio.

ENGINE BRAKE FEATURE ON THE DESCENDING SLOPE

Pulley ratio is controlled to obtain the engine brake suitable for the driver's feelings.

Scheme 4

Scheme 4: Engine brake learning feature on the descending slope

Learning compensation is made to meet the tastes of a driver by judging the amount of the engine brake from the application of the accelerator or the brake.

Scheme 5

Scheme 5: DRIVING FEATURE ON THE ASCENDING SLOPE

If the foot leaves the accelerator pedal during driving on the ascending slope (called lift foot), driving capability is secured by preventing excessive upshifting.

Scheme 6

Scheme 6: Learning feature corresponding to tastes and habits of drivers

Ratio patterns are continuously switched according to the driving method of a driver.

Scheme 7

Scheme 7: SYSTEM CONSTRUCTION DIAGRAM

Scheme 8

Scheme 8: < 2.0L ENGINE - D RANGE >

Scheme 9

Scheme 9: < 2.4L ENGINE - D RANGE >

The shift change is performed in the entire shift range from the lowest to the highest pulley ratio.

Scheme 10

Scheme 10: < L RANGE (VEHICLES WITHOUT SPORT MODE) >

By limiting the shift range to the area around the lowest pulley ratio, the powerful driving force and engine brake is secured.

Scheme 11

Scheme 11: < SPORT MODE (VEHICLES WITH SPORT MODE) >

When the sport mode is switched ON with the selector lever or paddle shift, the fixed shifting line is determined. The upshift/downshift operation enables to shift in steps according to the predetermined shifting line, providing M/T-like shifting. The 6-speed transmission which is suitable for sporty driving is adopted.

Scheme 12

Scheme 12: < 2.0L ENGINE >

Scheme 13

Scheme 13: < 2.4L ENGINE >

By carefully controlling the direct operating pressure depending on the driving conditions, the shock-free direct operation from low speed has been achieved.

SERVICE SPECIFICATIONS

ItemStandard value
Transmission fluid temperature sensor resistance kohmsAt 0°C (32°F)Approximately 15.5
At 20°C (68°F)Approximately 6.5
At 40°C (104°F)Approximately 3.1
At 60°C (140°F)Approximately 1.6
At 80°C (176°F)Approximately 0.9
At 100°C (212°F)Approximately 0.5
Line pressure solenoid valve coil resistance [fluid temperature: 20°C (68°F)] ohmsApproximately 5.6 to 6.6
Secondary pressure solenoid valve coil resistance [fluid temperature: 20°C (68°F)] ohmsApproximately 5.6 to 6.6
Lockup/select switching solenoid valve coil resistance [fluid temperature: 20°C (68°F)] ohmsApproximately 25.5 to 29.3
Lockup solenoid valve coil resistance [fluid temperature: 20°C (68°F)] ohmsApproximately 5.6 to 6.6
Shift lock solenoid resistance ohms24 ± 1.2
Engine stall speed r/minD range2,400 - 2,900
R range2,400 - 2,900
Opening temperature of thermo valve °C (°F)75 ± 1.5 (167 ± 2.7)
Full opening temperature of thermo valve °C (°F)95 (203) or more
Amount of thermo valve lift when it is fully opened mm (in)3 (0.12) or more

SERVICE SPECIFICATIONS

LUBRICANT

ItemSpecified lubricantQuantity
Transmission fluid dm 3 (qt)DIA QUEEN CVTF-J17.1 (7.5)

LUBRICANTS

Scheme 14

Scheme 14: DIAGNOSTIC TROUBLESHOOTING FLOW

INTRODUCTION TO CVT DIAGNOSIS

The CVT can exhibit any of the following symptoms: noise or vibration is generated, Transmission fluid leaks, the vehicle does not move forward or backward. The causes of these symptoms could come from: Incorrect mounting, the Transmission fluid may be low, or a component of the transaxle may be faulty.

The following items are suspected as causes for the INVECS-III troubles: malfunction of the TCM, the sensors, the switches, the harness or connectors.

CVT DIAGNOSTIC TROUBLESHOOTING STRATEGY

Use these steps to plan your diagnostic strategy. If you follow them carefully, you will find most CVT malfunctions.

  1. Gather as much information as possible about the complaint from the customer.
  2. Verify that the condition described by the customer exists.
  3. Check the vehicle for any CVT Diagnostic Trouble Codes (DTCs).
  4. If you can not verify the condition and there are no DTCs, the malfunction is intermittent. For information on how to cope with intermittent malfunctions, refer to «HOW TO COPE WITH INTERMITTENT MALFUNCTIONS»(/mitsubishi/lancer-evolution/x-2007-2016/remont/hoistjack/#general-information-except-lancer-evolution__how-to-cope-with-intermittent-malfunctions) .
  5. If you can verify the condition but there are no DTCs, or the system can not communicate with scan tool, refer to the «SYMPTOM CHART»(/mitsubishi/lancer-evolution/x-2007-2016/remont/automatic-trans/#continuously-variable-transaxle-on-vehicle-service-except-lancer-evolution__trouble-symptom-chart) .
  6. If there is a DTC, record the number of the code, then erase the code from memory using scan tool.
  7. Reconfirm the symptom with a Road Test.
  8. If a DTC is set again, go to the «DIAGNOSTIC TROUBLE CODE CHART»(/mitsubishi/lancer-evolution/x-2007-2016/remont/automatic-trans/#continuously-variable-transaxle-on-vehicle-service-except-lancer-evolution__diagnostic-trouble-code-chart) .
  9. If a DTC is not set again, the malfunction is intermittent. For information on how to cope with intermittent malfunctions, refer to «HOW TO COPE WITH INTERMITTENT MALFUNCTIONS»(/mitsubishi/lancer-evolution/x-2007-2016/remont/hoistjack/#general-information-except-lancer-evolution__how-to-cope-with-intermittent-malfunctions) .
  10. After repairs are completed, conduct a Road Test duplicating the complaint conditions to confirm the malfunction has been eliminated.

WARNING INDICATOR

When any malfunction occurs in the items related to the CVT system, which are described below, the symbol (A) continues being displayed in the information screen in the multi information display.

Check if the diagnosis code is set when the symbol (A) continues being displayed in the information screen in the multi information display.

Note. When the symbol (B) is displayed in the information screen in the multi information display, the transmission fluid temperature is high. (Symbol (B) is turned on when the fluid temperature is approximately 140°C (284°F) or higher and turned off automatically when the fluid temperature drops below approximately 137°C (279°F).)

Scheme 15

Scheme 15: WARNING INDICATOR

ON-BOARD DIAGNOSTICS

The transaxle control module (TCM) monitors its input/output signals (some signals all the time and others under specified conditions). When an irregular signal is initially monitored, the TCM decides that a malfunction has occurred and records the occurrence as a diagnostic trouble code. There are 36 diagnostic items. The diagnostic results can be read with scan tool. Diagnostic trouble codes are kept in memory by direct battery feed. The codes are retained in memory even if the ignition switch is in the "LOCK" (OFF) position. DTCs are not erased even after the battery terminals and the TCM connector are disconnected. In addition, the diagnostic trouble code can also be erased by scan tool.

Note. If a sensor is disconnected when the ignition switch is in the "ON" position, a diagnostic trouble code is stored in memory. In this case, erase the DTC using scan tool.

The 36 diagnostic items are displayed in numeric order.

HOW TO CONNECT THE SCAN TOOL (M.U.T.-III)

Required Special Tools

  1. MB991958: Scan Tool (M.U.T.-III Sub Assembly) MB991824: Vehicle Communication Interface (V.C.I.) MB991827: M.U.T.-III USB Cable MB991910: M.U.T.-III Main Harness A
CAUTIONTo prevent damage to scan tool MB991958, always turn the ignition switch to the "LOCK" (OFF) position before connecting or disconnecting scan tool MB991958.

Scheme 16

Scheme 16
  1. Ensure that the ignition switch is at the "LOCK" (OFF) position.
  2. Start up the personal computer.
  3. Connect special tool MB991827 to special tool MB991824 and the personal computer.
  4. Connect special tool MB991910 to special tool MB991824.
  5. Connect special tool MB991910 to the data link connector.
  6. Turn the power switch of special tool MB991824 to the "ON" position. NOTE: When special tool MB991824 is energized, special tool MB991824 indicator light will be illuminated in a green color.
  7. Start the M.U.T.-III system on the personal computer. NOTE: Disconnecting scan tool MB991958 is the reverse of the connecting sequence, making sure that the ignition switch is at the "LOCK" (OFF) position.

HOW TO READ AND ERASE DIAGNOSTIC TROUBLE CODES

Required Special Tools

  1. MB991958: Scan Tool (M.U.T.-III Sub Assembly) MB991824: V.C.I. MB991827: M.U.T.-III USB Cable MB991910: M.U.T.-III Main Harness A
CAUTIONTo prevent damage to scan tool MB991958, always turn the ignition switch to the "LOCK" (OFF) position before connecting or disconnecting scan tool MB991958.

Note. If the battery voltage is low, diagnostic trouble codes will not be set. Check the battery if scan tool MB991958 does not display.

  1. Connect scan tool MB991958 to the data link connector.
  2. Turn the ignition switch to the "ON" position.
  3. Select "System select" from the start-up screen.
  4. Select "From 06 MY."
  5. Make sure vehicle information is correct.
  6. Select "AT/CVT/A-MT/TC-SST."
  7. Select "Diagnostic Trouble Code" to read the DTC.
  8. If a DTC is set, it is shown.
  9. Choose "Erase DTCs" to erase the DTC.

HOW TO READ DATA LIST

Required Special Tools

  1. MB991958 : Scan Tool (M.U.T.-III Sub Assembly) MB991824: V.C.I. MB991827: M.U.T.-III USB Cable MB991910: M.U.T.-III Main Harness A
CAUTIONTo prevent damage to scan tool MB991958, always turn the ignition switch to the "LOCK" (OFF) position before connecting or disconnecting scan tool MB991958.
  1. Connect scan tool MB991958 to the data link connector.
  2. Turn the ignition switch to the "ON" position.
  3. Select "System select" from the start-up screen.
  4. Select "From 06 MY."
  5. Make sure vehicle information is correct.
  6. Select "AT/CVT/A-MT/TC-SST."
  7. Select "Data List."
  8. Choose an appropriate item and select the "OK" button.

HOW TO DIAGNOSE THE CAN BUS LINES

Required Special Tools

  1. MB991958: Scan Tool (M.U.T.-III Sub Assembly) MB991824: V.C.I. MB991827: M.U.T.-III USB Cable MB991910: M.U.T.-III Main Harness A
CAUTIONTo prevent damage to scan tool MB991958, always turn the ignition switch to the "LOCK" (OFF) position before connecting or disconnecting scan tool MB991958.
  1. Connect scan tool MB991958 to the data link connector.
  2. Turn the ignition switch to the "ON" position.
  3. Select "CAN bus diagnosis" from the start-up screen.
  4. When the vehicle information is displayed, confirm that it matches the vehicle whose CAN bus lines will be diagnosed. If they match, go to step 8 . If not, go to step 5.
  5. Select the "view vehicle information" button.
  6. Enter the vehicle information and select the "OK" button.
  7. When the vehicle information is displayed, confirm again that it matches the vehicle whose CAN bus lines will be diagnosed. If they match, go to step 8. If not, go to step 5 .
  8. Select the "OK" button.
  9. When the optional equipment screen is displayed, choose the one which the vehicle is fitted with, and then select the "OK" button.

PURPOSE

After the CVT assembly, engine assembly, and valve body assembly are replaced, their learned value must be initialized. The initialization procedure is as below.

INITIALIZATION PROCEDURE

  1. Move the selector lever to the "P" range and turn the ignition switch to the "LOCK" (OFF) position. Then, connect the scan tool to the data link connector.
  2. Turn the ignition switch to the "ON" position, and then move the selector lever to the "R" range.
  3. Depress the accelerator pedal while depressing the brake pedal. (Engine is not running.) Using the scan tool, execute the clear DTC function for the CVT ECU (even if no codes are set). NOTE: Performing initialization of the learned value will also erase the diagnostic trouble code.

After initialization, the TCM does not have any learned value. This may degrade the shifting operation quality. The learning procedure is described below.

LEARNING PROCEDURES

StepsItemContents
1Learning procedure for engine idlingRefer to ENGINE IDLING LEARNING PROCEDURE .
2Fluid coolingPark the vehicle in a cooler place, stop the engine, and leave the vehicle until the fluid temperature is lowered to the ambient temperature.
3Learning in cold engine condition(1) Fluid temperature measurementUse M.U.T.-III to measure the fluid temperature. (Check that the fluid temperature is the same as the ambient temperature.)
(2) Line pressure and shift control learningLet the engine idle for 20 seconds in the "D" range.
(3) Direct control learningRun the vehicle at 40 - 50 km/h (25 - 31 mph) for 5 seconds in the "D" range with steady operation.
4Learning in hot engine condition(1) Fluid temperature adjustmentCAUTION: When the CVT fluid temperature does not increase to 80°C (176°F) in cold region, raise the fluid temperature to a maximum extent. Raise the fluid temperature to 80°C (176°F).
(2) Direct control learningThe same procedure as for "Learning in cold engine condition"
CAUTION
When the CVT fluid temperature does not increase to 80°C (176°F) in cold region, raise the fluid temperature to a maximum extent.

LEARNING PROCEDURES

FAIL-SAFE FUNCTION/BACKUP FUNCTION

If abnormality occurs in signals from various sensors, switches, or solenoids, this function allows controlling them with the minimum adverse effect to the driving performance. The following shows the fail-safe controls when an abnormal signal is input to TCM from each sensor.

Malfunctioning ItemControl Default During Malfunction
Secondary pulley speed sensorPerforms the shift control depending on the accelerator angle. Also, prohibits the sport mode and controls as the D range < Vehicles with sport mode >.
Primary pulley speed sensorPerforms the shift control depending on the accelerator angle and secondary pulley rotation (vehicle speed). Also, prohibits the sport mode and controls as the D range < Vehicles with sport mode >.
Transmission range switchControls as the D range.
Transmission fluid temperature sensorControls using the fixed value for the fail-safe function.
Secondary pressure sensorStops the secondary pressure feedback control and controls the line pressure using the fixed value for the fail-safe function. Also, suppresses the engine torque.
Line pressure solenoid valveSwitches the line pressure solenoid valve OFF to achieve the maximum line pressure.
Secondary pressure solenoid valveSwitches the secondary pressure solenoid valve OFF to achieve the maximum secondary pressure.
Lock-up solenoid valveSwitches the lock-up solenoid valve OFF to release lock-up.
Stepper motorSwitches all the coils A to D of the stepper motor OFF to retain the gear ratio just before the abnormality occurs.
Lock-up/select switching solenoid valveSwitches the lock-up/select switching solenoid valve OFF to release lock-up.
Back-up power supplyIf the control memory back-up power supply from the battery is not supplied to TCM, limits the engine torque to protect the transmission main body. After the normal power is supplied, turning the key switch from "LOCK" (OFF) to "ON" once resumes the normal status.
Paddle shift switch < Vehicles with sport mode >Prohibits the paddle shift operation.
Shift switch assembly < Vehicles with sport mode >Prohibits the sport mode operation.

FAIL-SAFE FUNCTION/BACKUP FUNCTION TABLE

ROAD TEST

StepsConditions for test/operationTest/OperationJudgement standardCheck itemDiagnosis code numberReference for checking procedure in case of error
1Ignition switch: LOCK (OFF)Ignition switch (1) ONData list No. 6 (1) Battery voltageECU power supplyCommunication with the M.U.T.-III is not possible.
2Ignition switch: ON Engine: StoppedTransmission range P R N D L < Vehicles without sport mode >Data list No. 49 (1) P (2) R (3) N (4) D (5) LTransmission range switchP0705Malfunction of transmission range switch
Transmission range P R N D L < Vehicles without sport mode > Sport mode < Vehicles with sport mode >Data list No. 42 (1) ON (2) OFF (3) OFF (4) OFF (5) OFF (6) OFF
Data list No. 43 (1) OFF (2) ON (3) OFF (4) OFF (5) OFF (6) OFF
Data list No. 44 (1) OFF (2) OFF (3) ON (4) OFF (5) OFF (6) OFF
Data list No. 45 (1) OFF (2) OFF (3) OFF (4) ON (5) OFF (6) OFF
Data list No. 46 (1) OFF (2) OFF (3) OFF (4) OFF (5) ON (6) OFF
Data list No. 47 (1) OFF (2) OFF (3) OFF (4) OFF (5) OFF (6) ON
2Ignition switch: ON Engine: StoppedPaddle shift lever position < Vehicles with sport mode > Upshift (left side operation of the lever) and hold Release the lever.Data list No. 54 ON OFFPaddle shift switchP0815, P0816Malfunction of paddle shift switch assembly
Paddle shift lever position < Vehicles with sport mode > Downshift (right side operation of the lever) and hold Release the lever.Data list No. 55 ON OFF
Transmission range D Select sport mode Upshift and hold Downshift and holdData list No. 51 OFF ON ON ONSelect switchP0826Malfunction of shift switch assembly
Data list No. 52 OFF OFF ON OFFShift switch (UP)
Data list No. 53 OFF OFF OFF ONShift switch (DOWN)
Transmission range P, N 5 or more seconds have passed after the selector lever has been moved to the R or D position.Data list No. 36 ON OFFLockup/select switching solenoid valveP1740Malfunction of lockup/select switching solenoid valve
Data list No. 37 ON OFF
3Ignition switch: ON Engine: Stopped Transmission range: PAccelerator pedal Fully closed Depressed Fully openedData list No. 13 0% Gradually increases from (1). 100%APS
Brake pedal Depressed ReleasedData list No. 50 ON OFFStoplight switchP0703Malfunction of stoplight switch
4Engine warming upDrive the vehicle for 15 minutes or more to raise the transmission fluid temperature to 45 - 100°C (113 - 212°F).Data list No. 5 Voltage drops gradually.Transmission fluid temperature sensorP0712, P0713Malfunction of the transmission fluid temperature sensor
Data list No. 20 COUNT increases as the fluid temperature increases.
5Engine: IdlingTransmission range: P Accelerator pedal fully closedData list No. 9 600 to 800 r/minEngine speedP0725Abnormal engine speed
Transmission range: P --> R --> N --> DShould be no abnormal shift shocks Time delay when engaging should be within 2 secondsMalfunction when startingShock is experienced during N to D and/or N to R shifting operation
Vehicle creeps in the N range
Transmission range: NData list No. 4 0.5 - 3.0 VSecondary pressure sensorP0840Malfunction of secondary pressure sensor
Data list No. 32 0.45 - 0.75 ALine pressure solenoid valveP0745Malfunction of line pressure solenoid valve
Data list No. 34 0.45 - 0.75 VSecondary pressure solenoid valveP0778Malfunction of secondary pressure solenoid valve
6Transmission range: DRunningData list No. 1 Nearly the same as the tachometer displayPrimary speed sensorP0715Malfunction of primary speed sensor
Data list No. 2 Nearly the same as the tachometer displaySecondary speed sensorP0720Malfunction of secondary speed sensor
Data list Nos. 38, 39, 40, 41 ON/OFF switches alternately.Stepper motorP1777, P1778Malfunction of stepper motor
Stop the vehicle, and then accelerate to 60 km/h (37 mph) on a level road.Data list No. 30 0 - 0.7 ALockup solenoid valveP0740, P0741Malfunction of lockup solenoid valve
7< Vehicles without sport mode > Transmission range: DAccelerate to 80 km/h (50 mph).Data list Nos. 9, 13, 22 The ratio points correspond with the scan tool display and the tachometer, throttle position and vehicle speed, which are shown in the ratio patternPoor acceleration or incomplete shifting operationPoor acceleration or incomplete shifting operation
7< Vehicles with sport mode > Transmission range: Sport modeTransmission range Stopped while idling the engine. Driving at a constant speed of 30 km/h (19 mph) in 2nd gear Driving at a constant speed of 35 km/h (22 mph) in 3rd gear Driving at a constant speed of 40 km/h (25 mph) in 4th gear Driving at a constant speed of 50 km/h (31 mph) in 5th gear Driving at a constant speed of 60 km/h (37 mph) in 6th gearData list No. 60 1st 2nd 3rd 4th 5th 6thPoor acceleration or incomplete shifting operationPoor acceleration or incomplete shifting operation

ROAD TEST REFERENCE TABLE

TORQUE CONVERTER STALL TEST

This test measures the maximum engine speed at the time the torque converter stalls with the selector lever in the "D" or "R" position. With this test, the holding abilities of the clutch and brake that are incorporated in the transaxle can be checked.

WARNINGFor safety, operators must not stand in front of and at the rear of the vehicle during this test.
  1. Check the transmission fluid level, transmission fluid temperature, and engine coolant temperature. Transmission fluid level: In the "HOT" mark on the dipstick Transmission fluid temperature: 70 - 80°C (158 - 176°F) Engine coolant temperature: 80 - 100°C (176 - 212°F) NOTE: Use M.U.T.-III. to measure the transmission fluid temperature.
  2. Raise the vehicle.
  3. Pull the parking brake lever, and then fully depress the brake pedal.
  4. Start the engine. CAUTION: Do not maintain the WOT condition for 5 seconds or longer. When continuing the stall test, make sure that the fluid temperature does not exceed 80°C (176°F). If the transmission fluid temperature exceeds 80°C (176°F), run the engine at around 1,000 r/min for 1 minute or longer to lower the transmission fluid temperature to 80°C (176°F) or less.
  5. Move the selector lever to the "D" range and fully depress the accelerator pedal. Quickly read the maximum engine speed at this time. Standard value - Stall speed: 2,400 - 2,900 r/min
  6. Move the selector lever to the "R" range, and then repeat the previous step. Standard value - Stall speed: 2,400 - 2,900 r/min

JUDGEMENT OF TORQUE CONVERTER STALL TEST RESULTS

  1. Stall speed is high when selector lever is in both "D" and "R" ranges. Malfunction of the torque converter (Torque converter and input shaft spline are slipping) Malfunction of the valve body Damaged wiring harness and connectors Malfunction of TCM
  2. Stall speed is high only when selector lever is in the "D" range. Forward clutch is slipping
  3. Stall speed is high only when the selector lever is in the "R" range. Reverse brake is slipping
  4. Stall speed is low when selector lever is in both "D" and "R" ranges. Malfunction of the torque converter Line pressure is low Low engine power

HYDRAULIC PRESSURE TEST

CAUTIONThe transmission fluid temperature should be between 70 - 80°C (158 - 176°F) during the test.

Scheme 17

Scheme 17

Scheme 18

Scheme 18
  1. Check the transmission fluid level and temperature. Check engine coolant temperature. Transmission fluid level: "HOT" mark on the dipstick Transmission fluid temperature: 70 - 80°C (158 - 176°F) Engine coolant temperature: 80 - 100°C (176 - 212°F)
  2. Raise the vehicle so that the wheels are free to turn.
  3. Connect the special tools (3.0 MPa (427 psi) oil pressure gauge [MD998330] and joint [MD998331, MB992127]) to each pressure discharge port. NOTE: DR: Torque converter output pressure port PRI: Primary pressure port PL: Line pressure port FWD: Forward clutch pressure port REV: Reverse brake pressure port
  4. Restart the engine.
  5. Check that there are no leaks around the special tool port adapters. WARNING: For safety, operators must not stand in front of and at the rear of the vehicle during this test.
  6. Measure the hydraulic pressure at each port under the conditions given in the standard hydraulic pressure table, and check that the measured values are within the standard value ranges.
  7. If the pressure is not within the standard value, stop the engine and refer to the «HYDRAULIC PRESSURE TEST DIAGNOSIS TABLE»(/mitsubishi/lancer-evolution/x-2007-2016/remont/automatic-trans/#continuously-variable-transaxle-on-vehicle-service-except-lancer-evolution) .
  8. Remove the O-ring from the port plug and replace it.
  9. Remove the special tool, and install the plugs to the hydraulic pressure ports.
  10. Start the engine and check that there are no leaks around the plugs.
Measuring conditionsStandard hydraulic pressure MPa (psi)
Transmission rangeEngine speedForward clutch pressure [Pressure at FWD]Reverse brake pressure [Pressure at REV]Primary pressure [Pressure at PRI]Line pressure [Pressure at PL]Torque converter [Pressure at DR]
PIdling0 (0)0 (0)0.1 - 1.5 (15 - 218)0.5 - 1.5 (73 - 218)0.1 - 1.0 (15 - 145)
R0 (0)0.5 - 1.0 (73 - 145)0.1 - 1.5 (15 - 218)0.5 - 1.5 (73 - 218)0.1 - 1.0 (15 - 145)
N0 (0)0 (0)0.1 - 1.5 (15 - 218)0.5 - 1.5 (73 - 218)0.1 - 1.0 (15 - 145)
D0.5 - 1.0 (73 - 145)0 (0)0.1 - 1.5 (15 - 218)0.5 - 1.5 (73 - 218)0.1 - 1.0 (15 - 145)
L < Vehicles without sport mode >0.5 - 1.0 (73 - 145)0 (0)0.1 - 1.5 (15 - 218)0.5 - 1.5 (73 - 218)0.1 - 1.0 (15 - 145)

STANDARD HYDRAULIC PRESSURE TABLE

SymptomFaulty part
Hydraulic pressure is high at all measuring points.Incorrect measuring method
Hydraulic pressure is low at all measuring points.Malfunction of oil pump Clogged oil strainer Clogged oil cooler Malfunction in valve body assembly Improper installation of valve body assembly
Only forward clutch pressure is abnormal.Malfunction in valve body assembly Improper installation of valve body assembly Faulty seal ring A
Only reverse brake pressure is abnormal.Malfunction in valve body assembly Improper installation of valve body assembly
Only primary pressure is abnormalMalfunction in valve body assembly Improper installation of valve body assembly
Only line pressure is abnormal.Malfunction in valve body assembly Improper installation of valve body assembly
Only torque converter output pressure is abnormalMalfunction in valve body assembly Improper installation of valve body assembly Malfunction of torque converter Faulty seal ring B

HYDRAULIC PRESSURE TEST DIAGNOSIS TABLE

Scheme 19

Scheme 19: Seal ring location

DIAGNOSTIC TROUBLE CODE CHART

CAUTIONDuring diagnosis, a diagnostic trouble code associated with other system may be set when the ignition switch is turned on with connector(s) disconnected. On completion, confirm all systems for diagnostic trouble code(s). If diagnostic trouble code(s) are set, erase them all.
Diagnostic trouble code No.Diagnostic item
P0703Malfunction of stoplight switch
P0705Malfunction of transmission range switch
P0711Malfunction of the transmission fluid temperature sensor
P0712Malfunction of the transmission fluid temperature sensor (short)
P0713Malfunction of the transmission fluid temperature sensor (open)
P0715Malfunction of primary pulley speed sensor
P0720Malfunction of secondary pulley speed sensor
P0725Malfunction of engine speed
P0740Malfunction of lockup solenoid valve
P0741Abnormality in lockup function
P0745Malfunction of line pressure solenoid valve
P0746Abnormality in hydraulic control system function
P0776Abnormality in secondary pressure solenoid valve function
P0778Malfunction of secondary pressure solenoid valve
P0815Malfunction of paddle shift up switch < Vehicles with sport mode >
P0816Malfunction of paddle shift down switch < Vehicles with sport mode >
P0826Malfunction of sport mode shift switch < Vehicles with sport mode >
P0840Malfunction of secondary pressure sensor
P0841Abnormality in line pressure sensor function
P0868Secondary pressure drop
P0882Malfunction of system power supply (Low)
P0883Malfunction of system power supply (High)
P1637Malfunction of memory backup
P1706Malfunction of throttle signal
P1710Malfunction of vehicle speed signal
P1723Abnormality in speed sensor system function
P1740Malfunction of lockup/select switching solenoid valve
P1745Monitoring of percentage change in gear ratio
P1773Malfunction of ABS
P1777Malfunction of stepper motor
P1778Abnormality in stepper motor function
P1902Malfunction of engine system
U0001Malfunction of CAN communication circuit
U0100CAN time-out error (Engine)
U0121CAN time-out error (ABS)
U0141CAN time-out error (ETACS)

DIAGNOSTIC TROUBLE CODE CHART

TROUBLE SYMPTOM CHART

CAUTIONDuring diagnosis, a diagnosis code associated with other system may be set when the ignition switch is turned on with connector(s) disconnected. On completion, confirm all systems for diagnosis code(s). If diagnosis code(s) are set, erase them all.
Trouble symptomInspection procedure numberReference
TCM cannot communicate with M.U.T.-III.1INSPECTION PROCEDURE 1: TCM CANNOT COMMUNICATION WITH SCAN TOOL.
Vehicle creeps in the N range.2INSPECTION PROCEDURE 2: VEHICLE CREEPS IN THE N RANGE.
Shock is experienced during N to D and/or N to R shifting operation.3INSPECTION PROCEDURE 3: SHOCK IS EXPERIENCED DURING N TO D AND/OR N TO R SHIFTING OPERATION.
Poor acceleration or incomplete shifting operation.4INSPECTION PROCEDURE 4: POOR ACCELERATION OR INCOMPLETE SHIFTING OPERATION
Cannot be changed in sport mode. < Vehicles with sport mode >5INSPECTION PROCEDURE 5: CANNOT BE CHANGED IN SPORT MODE. < VEHICLES WITH SPORT MODE >
Cannot be changed with paddle shift. < Vehicles with sport mode >6INSPECTION PROCEDURE 6: CANNOT BE CHANGED WITH THE PADDLE SHIFT. < VEHICLES WITH SPORT MODE >
The fluid temperature warning lamp illuminates too frequently.7INSPECTION PROCEDURE 7: THE FLUID TEMPERATURE WARNING LAMP ILLUMINATES TOO FREQUENTLY.

TROUBLE SYMPTOM CHART

Scheme 20

Scheme 20: DTC P0703: Malfunction of Stoplight Switch

DIAGNOSTIC FUNCTION

TCM detects malfunction using the stoplight switch signal sent from the ETACS-ECU.

DESCRIPTIONS OF MONITOR METHODS

  1. Drive the vehicle at 30 km/h (19 mph) or more for 10 seconds, and then turn the ignition switch to the "LOCK" (OFF) position. In this sequential operation, no variation has been found in the stoplight switch input signal in two consecutive times.

MONITOR EXECUTION

  1. Continuous

MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR)

Other Monitor (There is no temporary DTC stored in memory for the item monitored below)

  1. Not applicable

Sensor (The sensor below is determined to be normal)

  1. Not applicable

Scheme 21

Scheme 21: LOGIC FLOW CHARTS (Monitor Sequence)

Check Conditions

  1. Vehicle speed: 30 km/h (19 mph) or more.
  2. Voltage of battery: 9 volts or more.
  3. Voltage of battery: 16 volts or less.

Judgment Criteria

  1. The change of stoplight switch signal during driving cycle: no occurrence (10 seconds x 2 times).

OBD-II DRIVE CYCLE PATTERN

Drive the vehicle for 10 seconds or more at 30 km/h (19 mph) or higher (2 drive cycle)

PROBABLE CAUSES

  1. Malfunction of the CAN bus
  2. Malfunction of the stoplight switch
  3. Damaged wiring harness and connectors
  4. Malfunction of TCM
  5. Malfunction of ETACS-ECU

DIAGNOSIS

  1. STEP 1. M.U.T.-III CAN bus diagnostics Use scan tool to perform the CAN bus diagnosis. Q: Is the check result normal? YES: Go to Step 2. NO: Repair the CAN bus lines (Refer to «DIAGNOSIS»(/mitsubishi/lancer-evolution/x-2007-2016/remont/communication-devices/#controller-area-network-can-except-lancer-evolution__diagnosis) ).
  2. STEP 2. M.U.T.-III data list Item 50: Brake switch OK: The service data changes in response to the brake operation. Q: Is the check result normal? YES: Intermittent malfunction NO: Go to Step 3.
  3. STEP 3. Check the following connector: C-304 ETACS-ECU connector C-312 ETACS-ECU connector C-32 Stoplight switch connector Check the contact status of the terminals. Q: Is the check result normal? YES: Go to Step 4. NO: Repair the defective connector.
  4. STEP 4. Stoplight Switch Check Refer to «STOPLIGHT SWITCH CHECK»(/mitsubishi/lancer-evolution/x-2007-2016/remont/mechanical-hydraulic/#basic-brake-system-except-lancer-evolution) . Q: Is the check result normal? YES: Go to Step 5. NO: Replace the stoplight switch.
  5. STEP 5. Check for open circuit in the wiring harness between the stoplight switch connector and the ETACS-ECU connector. Between C-32 Stoplight switch connector (terminal No. 2) and C-304 ETACS-ECU harness-side connector (terminal No. 1) Q: Is the check result normal? YES: Go to Step 6. NO: Repair the wiring harness.
  6. STEP 6. Check for open circuit or short to ground in wiring harness between the ETACS-ECU connector and the joint connector (4) Between C-312 ETACS-ECU harness-side connector (terminal No. 16) and C-38 joint connector (4) (terminal No. 2) Q: Is the check result normal? YES: Go to Step 7. NO: Repair the wiring harness.
  7. STEP 7. Check for open circuit in wiring harness between the stoplight switch connector and the joint connector (4) Between C-32 stoplight switch connector (terminal No. 1) and C-38 joint connector (4) (terminal No. 2) Q: Is the check result normal? YES: Go to Step 8. NO: Repair the wiring harness.
  8. STEP 8. Symptom recheck after erasing diagnostic trouble code Q: Is the check result normal? YES: Intermittent malfunction NO: Replace the ETACS-ECU, and then go to Step 9.
  9. STEP 9. Symptom recheck after erasing diagnostic trouble code Q: Is the check result normal? YES: Intermittent malfunction NO: Replace TCM.

Scheme 22

Scheme 22: DTC P0705: Malfunction of Transmission Range Switch

TCM monitors the signal from the transmission range switch, and determines if the abnormal input is present or not.

  1. TCM does not detects the inhibitor switch input signal for 5 seconds when the vehicle speed is 1 km/h (0.6 mph) or more for 10 seconds continuously.
  2. TCM detects the multiple inputs from the transmission range switch for 2 seconds.
  1. Vehicle speed (no-transmission range switch signal input):1km/h (0.6 mph) or more for 10 seconds continuously
  2. Vehicle speed (transmission range switch signal multiple input) : No conditions
  3. Throttle valve opening : 1/8 or more
  4. Engine speed : 450 r/min or more

Other Monitor (There is no temporary DTC stored in memory for the item monitored below)

  1. P0715: Malfunction of primary pulley speed sensor
  2. P0720: Malfunction of secondary pulley speed sensor
  3. P0725: Malfunction of engine speed
  4. P0741: Abnormality in lockup function
  5. P0746: Abnormality in hydraulic control system function
  6. P0841: Abnormality in line pressure sensor function
  7. P1706: Malfunction of throttle signal

Sensor (The sensor below is determined to be normal)

  1. Primary pulley speed sensor
  2. Secondary pulley speed sensor
  3. Accelerator pedal position sensor

Scheme 23

Scheme 23: LOGIC FLOW CHARTS (Monitor Sequence)
  1. Vehicle speed over 1 km/h (0.6 mph): 10 seconds or more.
  2. Throttle position sensor voltage: 1.37 volts or more.
  3. Engine speed: 450 r/min or more.
  4. Voltage of battery: 9 volts or more.
  5. Voltage of battery: 16 volts or less.
  1. Transmission range switch: multiple signal. (2 seconds)
  2. Transmission range switch: no signal. (5 seconds)

transmission range: D (Drive the vehicle for 10 seconds or more while the accelerator opening angle is 20% or more)

  1. Malfunction of the transmission range switch
  2. Improper adjustment of transaxle control cable
  3. Damaged wiring harness and connectors
  4. Malfunction of TCM
  1. STEP 1. M.U.T.-III data list Item 49: Transmission range switch Check that the service data changes when the selector lever is moved to all ranges. OK: The service data changes in response to the selector lever operation. Q: Is the check result normal? YES: Intermittent malfunction NO: Go to Step 2.
  2. STEP 2. Check the following connector: B-09 transmission range switch connector C-40 TCM connector Check the terminals for a contact status problem and internal short circuit. Q: Is the check result normal? YES: Go to Step 3. NO: Repair the defective connector.
  3. STEP 3. Check for open circuit in wiring harness between the ETACS-ECU connector and the transmission range switch connector Between the C-313 ETACS-ECU connector (terminal No. 4) and the B-09 transmission range switch connector (terminal No. 3) NOTE: Prior to the wiring harness inspection, check the intermediate connectors C-39 and A-10, and repair that if necessary. Q: Is the check result normal? YES: Go to Step 4. NO: Repair the wiring harness.
  4. STEP 4. Check for open circuit in the wiring harness between the transmission range switch connector and the TCM connector Between B-09 transmission range switch connector (terminal No. 2) and C-40 TCM connector (terminal No. 32) Between B-09 transmission range switch connector (terminal No. 5) and C-40 TCM connector (terminal No. 45) Between B-09 transmission range switch connector (terminal No. 8) and C-40 TCM connector (terminal No. 34) Between B-09 transmission range switch connector (terminal No. 9) and C-40 TCM connector (terminal No. 33) Between B-09 transmission range switch connector (terminal No. 1) and C-40 TCM connector (terminal No. 46) < Vehicles without sport mode > Q: Is the check result normal? YES: Go to Step 5. NO: Repair the wiring harness.
  5. STEP 5. Transmission range switch and control cable adjustment Refer to «TRANSMISSION RANGE SWITCH AND CONTROL CABLE ADJUSTMENT»(/mitsubishi/lancer-evolution/x-2007-2016/remont/automatic-trans/#continuously-variable-transaxle-on-vehicle-service-except-lancer-evolution) . Q: Is the check result normal? YES: Go to Step 6. NO: Adjust the transmission range switch and control cable.
  6. STEP 6. Transmission range switch continuity check Refer to «TRANSMISSION RANGE SWITCH CONTINUITY CHECK»(/mitsubishi/lancer-evolution/x-2007-2016/remont/automatic-trans/#continuously-variable-transaxle-on-vehicle-service-except-lancer-evolution__transmission-range-switch-continuity-check) . Q: Is the check result normal? YES: Go to Step 7. NO: Replace the transmission range switch.
  7. STEP 7. Symptom recheck after erasing diagnostic trouble code Q: Is the check result normal? YES: Intermittent malfunction NO: Replace TCM.

TCM conducts fault detection by monitoring the terminal voltage of the transmission fluid temperature sensor.

  1. Field A : Transmission fluid temperature is less than -20°C (-4°F) Field B : Transmission fluid temperature is -20°C (-4°F) or more and less than 0°C (32°F) Field C : Transmission fluid temperature is 0°C (32°F) or more and less than 20°C (68°F) When the transmission fluid temperature is kept at one of fields A, B and C above for 10 minutes.
  1. transmission range:D
  2. Vehicle speed : 10 km (6.2 mph) or more
  3. Throttle valve opening : 1/8 or more
  4. Engine speed : 450 r/min or more

Other Monitor (There is no temporary DTC stored in memory for the item monitored below)

  1. Not applicable

Sensor (The sensor below is determined to be normal)

  1. Not applicable

Scheme 24

Scheme 24: LOGIC FLOW CHARTS (Monitor Sequence)
  1. Transmission range switch position: D.
  2. Vehicle speed: 10 km/h (6.2 mph) or more.
  3. Throttle position sensor voltage: 1.37 V or more.
  4. Engine speed: 450 r/min or more.
  1. Transmission fluid temperature is less than -20°C (-4°F) for 600 seconds or more
  2. Transmission fluid temperature is -20°C (-4°F) or more and less than 0°C (32°F) for 600 seconds or more
  3. Transmission fluid temperature is 0°C (32°F) or more and less than 20°C (68°F) for 600 seconds or more

transmission range: D (Drive the vehicle for 20 seconds or more while the accelerator opening angle is 20% or more)

  1. Malfunction of transmission fluid temperature sensor
  2. Malfunction of transmission fluid cooler piping and oil pump
  3. Malfunction of TCM

DIAGNOSTIC PROCEDURE

  1. STEP 1. Transmission fluid cooler piping and oil pump check Q: Is the check result normal? YES: Go to Step 2. NO: Repair the failure sections.
  2. STEP 2. Transmission fluid temperature sensor check Refer to «TRANSMISSION FLUID TEMPERATURE SENSOR CHECK»(/mitsubishi/lancer-evolution/x-2007-2016/remont/automatic-trans/#continuously-variable-transaxle-on-vehicle-service-except-lancer-evolution) . Q: Is the check result normal? YES: Go to Step 3. NO: Replace the valve body assembly.
  3. STEP 3. Symptom recheck after erasing diagnosis code Q: Is the check result normal? YES: Intermittent malfunction NO: Replace TCM.

Scheme 25

Scheme 25: DTC P0712: Malfunction of Transmission Fluid Temperature Sensor (Short); DTC P0713: Malfunction of T

TCM conducts fault detection by monitoring the terminal voltage of the transmission fluid temperature sensor.

  1. < P0712 >: If transmission fluid temperature equals or exceeds specified value, TCM judges that transmission fluid temperature sensor has a failure.
  2. < P0713 >: If transmission fluid temperature is below specified value even after test driving for more than the specified period, the TCM judges that the transmission fluid temperature sensor has a failure.

DESCRIPTIONS OF MONITOR METHODS < P0712 >

  1. TCM detects the fluid temperature 180°C (356°F) or more for 5 seconds.

MONITOR EXECUTION < P0712 >

  1. Continuous

MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) < P0712 >

Other Monitor (There is no temporary DTC stored in memory for the item monitored below)

  1. P0741: Abnormality in lockup function
  2. P0746: Abnormality in hydraulic control system function
  3. P0841: Abnormality in line pressure sensor function

Sensor (The sensor below is determined to be normal)

  1. Not applicable

Scheme 26

Scheme 26: LOGIC FLOW CHARTS (Monitor Sequence) < P0712 >
  1. Voltage of battery: 9 volts or more.
  2. Voltage of battery: 16 volts or less.
  1. Value of temperature of transmission fluid: 180°C (356°F) or more. (5 seconds)

OBD-II DRIVE CYCLE PATTERN < P0712 >

Ignition switch : ON (start the engine and keep it for 10 seconds or more)

DESCRIPTIONS OF MONITOR METHODS < P0713 >

  1. TCM detects the fluid temperature -40°C (-40°F) or less for five seconds.

MONITOR EXECUTION < P0713 >

  1. Vehicle speed 10 km/h or more has been detected during 1 drive cycle

MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) < P0713 >

Other Monitor (There is no temporary DTC stored in memory for the item monitored below)

  1. P0741: Abnormality in lockup function
  2. P0746: Abnormality in hydraulic control system function
  3. P0841: Abnormality in line pressure sensor function

Sensor (The sensor below is determined to be normal)

  1. Not applicable

Scheme 27

Scheme 27: LOGIC FLOW CHARTS (Monitor Sequence) < P0713 >
  1. After vehicle speed: 10 km/h (6.2 mph) or more.
  2. Voltage of battery: 9 volts or more.
  3. Voltage of battery: 16 volts or less.
  1. Value of temperature of transmission fluid: -40°C (-40°F) or less. (5 seconds)

OBD-II DRIVE CYCLE PATTERN < P0713 >

transmission range: D (Drive the vehicle for 10 seconds or more while the accelerator opening angle is 20% or more)

  1. Malfunction of the valve body assembly (Faulty transmission fluid temperature sensor)
  2. Damaged wiring harness and connectors
  3. Malfunction of TCM
  1. STEP 1. M.U.T.-III data list Item 5: Transmission fluid temperature sensor signal (Refer to «DATA LIST REFERENCE TABLE»(/mitsubishi/lancer-evolution/x-2007-2016/remont/automatic-trans/#continuously-variable-transaxle-on-vehicle-service-except-lancer-evolution__data-list-reference-table) ). Q: Is the check result normal? YES: Intermittent malfunction NO: Go to Step 2.
  2. STEP 2. Check the following connector: B-08 Transmission assembly connector C-40 TCM connector A-09 Intermediate connector Check the terminals for a contact status problem and internal short circuit. Q: Is the check result normal? YES: Go to Step 3. NO: Repair the defective connector.
  3. STEP 3. Check for open circuit and short to ground in the wiring harness between the CVT assembly connector and the TCM connector Between B-08 CVT assembly connector (terminal No. 17) and C-40 TCM connector (terminal No. 50) Q: Is the check result normal? YES: Go to Step 4. NO: Repair the wiring harness.
  4. STEP 4. Check for open circuit in the wiring harness between the CVT assembly connector and the TCM connector Between B-08 CVT assembly connector (terminal No. 19) and C-40 TCM connector (terminal No. 48) Q: Is the check result normal? YES: Go to Step 5. NO: Repair the wiring harness.
  5. STEP 5. Transmission fluid temperature sensor check Refer to «TRANSMISSION FLUID TEMPERATURE SENSOR CHECK»(/mitsubishi/lancer-evolution/x-2007-2016/remont/automatic-trans/#continuously-variable-transaxle-on-vehicle-service-except-lancer-evolution) . Q: Is the check result normal? YES: Go to Step 6. NO: Replace the valve body assembly.
  6. STEP 6. Symptom recheck after erasing diagnostic trouble code Q: Is the check result normal? YES: Intermittent malfunction NO: Replace TCM.

Scheme 28

Scheme 28: DTC P0715: Malfunction of Primary Pulley Speed Sensor

TCM determines that the malfunction is present when the primary pulley speed sensor value changes abruptly or when there is a discrepancy between this sensor and other sensors in sensor reading.

  1. The status with the secondary pulley speed of 500 r/min or more and with the primary pulley speed of 150 r/min or less continues for 5 seconds.
  2. When the primary pulley speed has dropped abruptly from 1,000 r/min or more to 300 r/min or less, and then it keeps 300 r/min or less for 0.5 seconds continuously.
  1. transmission range:D
  2. Throttle valve opening : 1/8 or more
  3. Engine speed : 450 r/min or more

Other Monitor (There is no temporary DTC stored in memory for the item monitored below)

  1. P0712, P0713: Malfunction of the transmission fluid temperature sensor
  2. P0720: Malfunction of secondary pulley speed sensor
  3. P0725: Malfunction of engine speed
  4. P0741: Abnormality in lockup function
  5. P0746: Abnormality in hydraulic control system function
  6. P0841: Abnormality in line pressure sensor function
  7. P0868: Secondary pressure drop
  8. P1723: Abnormality in speed sensor system function

Sensor (The sensor below is determined to be normal)

  1. Transmission fluid temperature sensor
  2. Secondary pulley speed sensor

Scheme 29

Scheme 29: LOGIC FLOW CHARTS (Monitor Sequence)
  1. Transmission range switch position: D.
  2. Secondary pulley speed: 500 r/min or more.
  3. Primary pulley speed at 10 millisecond before: 1,000 r/min or more.
  4. Throttle position sensor voltage: 1.37 volts or more.
  5. Engine speed: 450 r/min or more.
  6. Voltage of battery: 9 volts or more.
  7. Voltage of battery: 16 volts or less.
  1. Primary pulley speed [secondary pulley speed: 500 r/min or more]: 300 r/min or less. (5 seconds)
  2. Primary pulley speed [Primary pulley speed at 10 millisecond before: 1,000 r/min or more]: 300 r/min or less. (0.5 second)

transmission range: D (Drive the vehicle for 20 seconds or more while the accelerator opening angle is 20% or more)

  1. Malfunction of primary pulley speed sensor
  2. Damaged wiring harness and connectors
  3. Malfunction of TCM
  1. STEP 1. M.U.T.-III data list Item 1: Primary speed sensor signal (Refer to «DATA LIST REFERENCE TABLE»(/mitsubishi/lancer-evolution/x-2007-2016/remont/automatic-trans/#continuously-variable-transaxle-on-vehicle-service-except-lancer-evolution__data-list-reference-table) .) Q: Is the check result normal? YES: Intermittent malfunction NO: Go to Step 2.
  2. STEP 2. Check the following connector: B-07 Primary pulley speed sensor connector C-40 TCM connector A-09, A-10 Intermediate connector Check the terminals for a contact status problem and internal short circuit. Q: Is the check result normal? YES: Go to Step 3. NO: Repair the defective connector.
  3. STEP 3. Check for open circuit in the wiring harness between the primary pulley speed sensor connector and the TCM connector Between B-07 primary pulley speed sensor connector (terminal No. 3) and C-40 TCM connector (terminal No. 48) Q: Is the check result normal? YES: Go to Step 4. NO: Repair the wiring harness.
  4. STEP 4. Check for open circuit and short to ground in wiring harness between the primary pulley speed sensor connector and the TCM connector Between B-07 primary pulley speed sensor connector (terminal No. 2) and C-40 TCM connector (terminal No. 37) Q: Is the check result normal? YES: Go to Step 5. NO: Repair the wiring harness.
  5. STEP 5. Check for open circuit in the wiring harness between the CVT control relay and the primary pulley speed sensor connector. Between A-15X CVT control relay (terminal No. 3) and B-07 primary pulley speed sensor connector (terminal No. 1) Q: Is the check result normal? YES: Go to Step 6. NO: Repair the wiring harness.
  6. STEP 6. Primary pulley speed sensor check Visually check the tip of the sensor for foreign materials or damage. Q: Is the check result normal? YES: Go to Step 7. NO: Repair.
  7. STEP 7. Diagnostic trouble code recheck after replacing the primary pulley speed sensor Q: Is the check result normal? YES: The procedure is complete. NO: Replace TCM.

Scheme 30

Scheme 30: DTC P0720: Malfunction of Secondary Pulley Speed Sensor

TCM determines that the malfunction is present when the secondary pulley speed sensor value changes abruptly or when there is a discrepancy between this sensor and other sensors in sensor reading.

  1. The status with the primary pulley speed of 1,000 r/min or more and with the secondary pulley speed of 150 r/min or less continues for 5 seconds.
  2. When the vehicle speed computed by CVT has dropped abruptly from 10 km/h (6.2 mph) or more to 5 km/h (3.1 mph) or less, and then the computing value keeps 5 km/h (3.1 mph) or less for 0.5 seconds continuously.
  1. transmission range:D
  2. Throttle valve opening : 1/8 or more

Other Monitor (There is no temporary DTC stored in memory for the item monitored below)

  1. P0705: Malfunction of transmission range switch
  2. P0712, P0713: Malfunction of the transmission fluid temperature sensor
  3. P0715: Malfunction of primary pulley speed sensor
  4. P0725: Malfunction of engine speed
  5. P0741: Abnormality in lockup function
  6. P0746: Abnormality in hydraulic control system function
  7. P0841: Abnormality in line pressure sensor function
  8. P0868: Secondary pressure drop
  9. P1706: Malfunction of throttle signal
  10. P1723: Abnormality in speed sensor system function

Sensor (The sensor below is determined to be normal)

  1. Transmission range switch
  2. Transmission fluid temperature sensor
  3. Primary pulley speed sensor
  4. Accelerator pedal position sensor

Scheme 31

Scheme 31: LOGIC FLOW CHARTS (Monitor Sequence)
  1. Transmission range switch position: D.
  2. Throttle position sensor voltage: 1.37 volts or more.
  3. Primary pulley speed: 1,000 r/min or more.
  4. Secondary pulley speed at 10 millisecond before: 500 r/min or more.
  5. Voltage of battery: 9 volts or more.
  6. Voltage of battery: 16 volts or less.
  1. Secondary pulley speed [primary pulley speed: 1,000 r/min or more]: 150 r/min or less. (5 seconds)
  2. Secondary pulley speed [secondary speed at 10 millisecond before: 500 r/min or more]: 260 r/min or less. (0.5 second)

transmission range: D (Drive the vehicle for 10 seconds or more while the accelerator opening angle is 20% or more)

  1. Malfunction of secondary pulley speed sensor
  2. Damaged wiring harness and connectors
  3. Malfunction of TCM
  1. STEP 1. M.U.T.-III data list Item 2: Secondary speed sensor signal (Refer to «DATA LIST REFERENCE TABLE»(/mitsubishi/lancer-evolution/x-2007-2016/remont/automatic-trans/#continuously-variable-transaxle-on-vehicle-service-except-lancer-evolution__data-list-reference-table) .) Q: Is the check result normal? YES: Intermittent malfunction NO: Go to Step 2.
  2. STEP 2. Check the following connector: C-40 TCM connector B-113 Secondary pulley speed sensor connector A-10, A-09 Intermediate connector Check the terminals for a contact status problem and internal short circuit. Q: Is the check result normal? YES: Go to Step 3. NO: Repair the defective connector.
  3. STEP 3. Check for open circuit in the wiring harness between the secondary pulley speed sensor connector and the TCM connector. Between B-113 secondary pulley speed sensor connector (terminal No. 3) and C-40 TCM connector (terminal No. 48) Q: Is the check result normal? YES: Go to Step 4. NO: Repair the wiring harness.
  4. STEP 4. Check for open circuit and short to ground in the wiring harness between the secondary pulley speed sensor connector and the TCM connector Between B-113 secondary pulley speed sensor connector (terminal No. 2) and C-40 TCM connector (terminal No. 36) Q: Is the check result normal? YES: Go to Step 5. NO: Repair the wiring harness.
  5. STEP 5. Check for open circuit in the wiring harness between the CVT control relay and the secondary pulley speed sensor connector. Between A-15X CVT control relay (terminal No. 3) and B-113 secondary pulley speed sensor connector (terminal No. 1) Q: Is the check result normal? YES: Go to Step 6. NO: Repair the wiring harness.
  6. STEP 6. Secondary pulley speed sensor check Visually check the tip of the sensor for foreign materials or damage. Q: Is the check result normal? YES: Go to Step 7. NO: Repair.
  7. STEP 7. Diagnostic trouble code recheck after replacing the secondary pulley speed sensor Q: Is the check result normal? YES: The procedure is complete. NO: Replace TCM.

TCM detects malfunction of engine speed received from the ECM by comparing the primary pulley speed with the secondary pulley speed.

  1. Primary pulley speed of 1,000 r/min or more and with the engine speed of 450 r/min or less
  2. When the differences in rotation between the engine and the primary pulley, and between the engine and the secondary pulley are 1,000 r/min or more during direct-coupled operating
  3. CAN communication error occurs between ECM and TCM.
  1. transmission range:D
  2. Throttle valve opening : 1/8 or more

Other Monitor (There is no temporary DTC stored in memory for the item monitored below)

  1. P0705: Malfunction of transmission range switch
  2. P0715: Malfunction of primary pulley speed sensor
  3. P0741: Abnormality in lockup function
  4. P0746: Abnormality in hydraulic control system function
  5. P0841: Abnormality in line pressure sensor function
  6. P0868: Secondary pressure drop
  7. P1706: Malfunction of throttle signal

Sensor (The sensor below is determined to be normal)

  1. Transmission range switch
  2. Primary pulley speed sensor
  3. Accelerator pedal position sensor

Scheme 32

Scheme 32: LOGIC FLOW CHARTS (Monitor Sequence)
  1. Transmission range switch position: D.
  2. Throttle position sensor voltage: 1.37 volts or more.
  3. Primary pulley speed: 1,000 r/min or more.
  4. The absolute value of the Primary pulley speed - secondary pulley speed: 1,000 r/min or less.
  5. Voltage of battery: 9 volts or more.
  6. Voltage of battery: 16 volts or less.
  1. Engine revolution [primary pulley speed: 1,000 r/min or more]: less than 450 r/min.
  2. The difference of engine speed and primary speed: more than 1,000 r/min. (5 seconds)
  3. The difference of engine speed and secondary speed: more than 1,000 r/min. (5 seconds)

transmission range: D (Drive the vehicle for 10 seconds or more while the accelerator opening angle is 20% or more)

  1. Malfunction of the CAN bus
  2. Malfunction of the engine system
  3. Malfunction of TCM
  1. STEP 1. M.U.T.-III CAN bus diagnostics Use M.U.T.-III to perform the CAN bus diagnosis. Q: Is the check result normal? YES: Go to Step 2. NO: Go to CAN Troubleshooting. Refer to «CONTROLLER AREA NETWORK (CAN) - EXCEPT LANCER EVOLUTION»(/mitsubishi/lancer-evolution/x-2007-2016/remont/communication-devices/#controller-area-network-can-except-lancer-evolution) article.
  2. STEP 2. M.U.T.-III diagnosis code Check if the engine-related diagnosis code is set. Q: Is the check result normal? YES: Go to Step 3. NO: Go to the appropriate Engine troubleshooting information.
  3. STEP 3. Symptom recheck after erasing diagnosis code Q: Is the check result normal? YES: Intermittent malfunction NO: Replace TCM.

Scheme 33

Scheme 33: DTC P0740: Malfunction of Lockup Solenoid Valve

TCM determines malfunction by detecting the abnormality in the lockup solenoid valve.

  1. Specified amount of current is not flown to the lockup solenoid valve because of an open or short circuit.
  1. Continuous

Other Monitor (There is no temporary DTC stored in memory for the item monitored below)

  1. P0741: Abnormality in lockup function
  2. P0746: Abnormality in hydraulic control system function
  3. P0841: Abnormality in line pressure sensor function

Sensor (The sensor below is determined to be normal)

  1. Not applicable

Scheme 34

Scheme 34: LOGIC FLOW CHARTS (Monitor Sequence)
  1. Monitored current [target current: 750 mA or more]: 400 mA or less. (5 seconds)
  2. Monitored current: 1.34 A or more (1 second)

Ignition switch : ON (start the engine and keep it for 10 seconds or more)

  1. Malfunction of valve body assembly (Faulty lockup solenoid valve)
  2. Damaged wiring harness and connectors
  3. Malfunction of TCM
  1. STEP 1. M.U.T.-III data list Item 31: LU solenoid output current Item 30: LU solenoid monitor current OK: Check if the output current and monitoring current differ largely. Q: Is the check result normal? YES: Intermittent malfunction NO: Go to Step 2.
  2. STEP 2. Check the following connector: C-41 TCM connector A-09 Intermediate connector B-08 CVT assembly connector Check the terminals for a contact status problem and internal short circuit. Q: Is the check result normal? YES: Go to Step 3. NO: Repair the defective connector.
  3. STEP 3. Check for open circuit and short to ground in the wiring harness between the TCM connector and the CVT assembly connector. Between C-41 TCM connector (terminal No. 3) and B-08 CVT assembly connector (terminal No. 3) Q: Is the check result normal? YES: Go to Step 4. NO: Repair the wiring harness.
  4. STEP 4. Lockup solenoid valve single unit check Refer to «SOLENOID VALVE CHECK»(/mitsubishi/lancer-evolution/x-2007-2016/remont/automatic-trans/#continuously-variable-transaxle-on-vehicle-service-except-lancer-evolution) . Q: Is the check result normal? YES: Go to Step 5. NO: Replace the valve body assembly.
  5. STEP 5. Symptom recheck after erasing diagnostic trouble code Q: Is the check result normal? YES: Intermittent malfunction NO: Replace TCM.

Abnormality is detected by the TCM when the torque converter slip speed is high during lockup control.

  1. The status with the high torque converter slip speed continues for 30 seconds during lockup control [Primary pulley speed and engine speed are normal, and lockup differential pressure is 0.2 MPa (29 psi) or more].
  1. transmission range:D
  2. Throttle valve opening : 1/8 or more
  3. Engine speed : 450 r/min or more
  4. CVT fluid temperature : from 20 to 180°C (68~356°F)

Other Monitor (There is no temporary DTC stored in memory for the item monitored below)

  1. P0746: Abnormality in hydraulic control system function
  2. P0841: Abnormality in line pressure sensor function
  3. P0868: Secondary pressure drop

Sensor (The sensor below is determined to be normal)

  1. Not applicable

Scheme 35

Scheme 35: LOGIC FLOW CHARTS (Monitor Sequence)
  1. Transmission range switch position: D.
  2. Throttle position sensor voltage: 1.37 volts or more.
  3. Engine speed: 450 r/min or more.
  4. Transmission fluid temperature: 20°C (68°F) or more.
  5. Transmission fluid temperature: 180°C (356°F) or less.
  6. Voltage of battery: 9 volts or more.
  7. Voltage of battery: 16 volts or less.
  1. Lock-up pressure: 0.2 MPa (29 psi) or more. (30 seconds)
  2. Torque converter slip revolution: 40+(vehicle speed/2) or more. (30 seconds)

transmission range: D (Drive the vehicle for 30 seconds or more while the accelerator opening angle is 20% or more)

  1. Abnormal line pressure
  2. Malfunction of TCM
  1. STEP 1. Check other diagnosis codes. Q: Are other diagnosis codes set? YES: Carry out the appropriate troubleshooting. NO: Go to Step 2.
  2. STEP 2. M.U.T.-III data list Item 7: Primary speed Item 9: Engine revolution OK: No considerable difference is observed between the primary pulley speed and the engine speed. Q: Is the check result normal? YES: Intermittent malfunction NO: Go to Step 3.
  3. STEP 3. Line Pressure Check Carry out "hydraulic test" (Refer to «HYDRAULIC PRESSURE TEST»(/mitsubishi/lancer-evolution/x-2007-2016/remont/automatic-trans/#continuously-variable-transaxle-on-vehicle-service-except-lancer-evolution__hydraulic-pressure-test) ). Q: Is the check result normal? YES: Go to Step 4. NO: Repair according to the hydraulic pressure test diagnosis table.
  4. STEP 4. Symptom recheck after erasing diagnosis code Q: Is the check result normal? YES: Intermittent malfunction NO: Replace TCM.

SOLENOID VALVE SYSTEM CIRCUIT

TCM determines malfunction by detecting the abnormality in the line pressure solenoid valve.

  1. Specified amount of current is not flown to the line pressure solenoid valve because of an open or short circuit.
  1. Continuous

Other Monitor (There is no temporary DTC stored in memory for the item monitored below)

  1. P0741: Abnormality in lockup function
  2. P0746: Abnormality in hydraulic control system function
  3. P0841: Abnormality in line pressure sensor function
  4. P0868: Secondary pressure drop

Sensor (The sensor below is determined to be normal)

  1. Not applicable

Scheme 36

Scheme 36: LOGIC FLOW CHARTS (Monitor Sequence)
  1. Monitored current [target current: 750 mA or more]: 400 mA or less. (5 seconds)
  2. Monitored current: 1.34 A or more. (1 second)

Ignition switch : ON (start the engine and keep it for 10 seconds or more)

  1. Malfunction of valve body assembly (Faulty line pressure solenoid valve)
  2. Damaged wiring harness and connectors
  3. Malfunction of TCM
  1. STEP 1. M.U.T.-III data list Item 33: Line pressure SOL. output current Item 32: Line pressure SOL. monitor current OK: Check if the output current and monitoring current differ largely. Q: Is the check result normal? YES: Intermittent malfunction NO: Go to Step 2.
  2. STEP 2. Check the following connector: C-41 TCM connector B-08 CVT assembly connector Check the terminals for a contact status problem and internal short circuit. Q: Is the check result normal? YES: Go to Step 3. NO: Repair the defective connector.
  3. STEP 3. Check for open circuit and short to ground in the wiring harness between the TCM connector and the CVT assembly connector. Between C-41 TCM connector (terminal No. 1) and B-08 CVT assembly connector (terminal No. 1) Q: Is the check result normal? YES: Go to Step 4. NO: Repair the wiring harness.
  4. STEP 4. Line pressure solenoid valve single unit check Refer to «SOLENOID VALVE CHECK»(/mitsubishi/lancer-evolution/x-2007-2016/remont/automatic-trans/#continuously-variable-transaxle-on-vehicle-service-except-lancer-evolution) . Q: Is the check result normal? YES: Go to Step 5. NO: Replace the valve body assembly.
  5. STEP 5. Symptom recheck after erasing diagnosis code Q: Is the check result normal? YES: Intermittent malfunction NO: Replace TCM.

TCM determines that the malfunction is present when pulley ratio becomes higher (pulley ratio range: 2.349 to 0.394).

  1. The status with the pulley ratio of 3.5 or more continues for 0.1 second or with the pulley ratio of 2.7 or more continues for 0.2 second.
  1. transmission range:D
  2. Throttle valve opening : 1/8 or more
  3. Engine speed : 450 r/min or more
  4. CVT fluid temperature : from 20 to 180°C (68~356°F)

Other Monitor (There is no temporary DTC stored in memory for the item monitored below)

  1. P0741: Abnormality in lockup function
  2. P0841: Abnormality in line pressure sensor function

Sensor (The sensor below is determined to be normal)

  1. Not applicable

Scheme 37

Scheme 37: LOGIC FLOW CHARTS (Monitor Sequence)
  1. Transmission range switch position: D.
  2. Throttle position sensor voltage: 1.37 volts or more.
  3. Engine speed: 450 r/min or more.
  4. Transmission fluid temperature: 20°C (68°F) or more.
  5. Transmission fluid temperature: 180°C (356°F) or less.
  6. Voltage of battery: 9 volts or more.
  7. Voltage of battery: 16 volts or less.
  1. Pulley ratio (primary pulley ratio/secondary pulley ratio): more than 3.5. (0.1 second)
  2. Pulley ratio (primary pulley ratio/secondary pulley ratio): more than 2.7. (0.2 second)

transmission range: D (Drive the vehicle for 10 seconds or more while the accelerator opening angle is 20% or more)

  1. Abnormal line pressure
  2. Malfunction of TCM
  1. STEP 1. Check other diagnosis codes. Q: Are other diagnosis codes set? YES: Carry out the appropriate troubleshooting. NO: Go to Step 2.
  2. STEP 2. M.U.T.-III data list Item 33: Line pressure SOL. output current (Refer to «DATA LIST REFERENCE TABLE»(/mitsubishi/lancer-evolution/x-2007-2016/remont/automatic-trans/#continuously-variable-transaxle-on-vehicle-service-except-lancer-evolution__data-list-reference-table) .) Q: Is the check result normal? YES: Intermittent malfunction NO: Go to Step 3.
  3. STEP 3. Line Pressure Check Carry out "hydraulic test" (Refer to «HYDRAULIC PRESSURE TEST»(/mitsubishi/lancer-evolution/x-2007-2016/remont/automatic-trans/#continuously-variable-transaxle-on-vehicle-service-except-lancer-evolution__hydraulic-pressure-test) ). Q: Is the check result normal? YES: Go to Step 4. NO: Repair according to the hydraulic pressure test diagnosis table.
  4. STEP 4. Symptom recheck after erasing diagnosis code Q: Is the check result normal? YES: Intermittent malfunction NO: Replace TCM.

TCM conducts fault detection by measuring the difference between the target value and the actual value for the secondary pressure.

JUDGEMENT CRITERIA

The following three conditions are met for three seconds.

  1. Engine speed is 450 r/min or more.
  2. Power supply voltage is 10 volts or more.
  3. Difference between target secondary pressure and actual secondary pressure is 1.20 MPa (174 psi) or more.
  1. Trouble in CAN bus system
  2. Abnormal line pressure
  3. Malfunction of TCM
  1. STEP 1. M.U.T.-III CAN bus diagnostics Use M.U.T.-III to perform the CAN bus diagnosis. Q: Is the check result normal? YES: Go to Step 2. NO: Repair the CAN bus lines (Refer to «DIAGNOSIS»(/mitsubishi/lancer-evolution/x-2007-2016/remont/communication-devices/#controller-area-network-can-except-lancer-evolution__diagnosis) ).
  2. STEP 2. Check other diagnosis codes. Q: Are other diagnosis codes set? YES: Carry out the appropriate troubleshooting. NO: Go to Step 3.
  3. STEP 3. M.U.T.-III data list Item 19: Secondary pressure (Refer to «DATA LIST REFERENCE TABLE»(/mitsubishi/lancer-evolution/x-2007-2016/remont/automatic-trans/#continuously-variable-transaxle-on-vehicle-service-except-lancer-evolution__data-list-reference-table) .) Q: Is the check result normal? YES: Intermittent malfunction NO: Go to Step 4.
  4. STEP 4. Line Pressure Check Carry out "hydraulic test" (Refer to «HYDRAULIC PRESSURE TEST»(/mitsubishi/lancer-evolution/x-2007-2016/remont/automatic-trans/#continuously-variable-transaxle-on-vehicle-service-except-lancer-evolution__hydraulic-pressure-test) ). Q: Is the check result normal? YES: Go to Step 5. NO: Repair according to the hydraulic pressure test diagnosis table.
  5. STEP 5. Symptom recheck after erasing diagnosis code Q: Is the check result normal? YES: Intermittent malfunction NO: Replace TCM.

TCM determines malfunction by detecting the abnormality in the secondary pressure solenoid valve.

  1. Specified amount of current is not flown to the secondary pressure solenoid valve because of an open or short circuit.
  1. Continuous

Other Monitor (There is no temporary DTC stored in memory for the item monitored below)

  1. P0741: Abnormality in lockup function
  2. P0746: Abnormality in hydraulic control system function
  3. P0841: Abnormality in line pressure sensor function
  4. P0868: Secondary pressure drop

Sensor (The sensor below is determined to be normal)

  1. Not applicable

Scheme 38

Scheme 38: LOGIC FLOW CHARTS (Monitor Sequence)
  1. Monitored current [target current: 750 mA or more]: 400 mA or less. (5 seconds)
  2. Monitored current: 1.34 A or more. (1 second)

Ignition switch : ON (start the engine and keep it for 10 seconds or more)

  1. Malfunction of valve body assembly (Faulty secondary pressure solenoid valve)
  2. Damaged wiring harness and connectors
  3. Malfunction of TCM
  1. STEP 1. M.U.T.-III data list Item 35: Secondary PRS. SOL. output current Item 34: Secondary PRS. SOL. monitor current OK: Check if the output current and monitoring current differ largely. Q: Is the check result normal? YES: Intermittent malfunction NO: Go to Step 2.
  2. STEP 2. Check the following connector: C-41 TCM connector A-10 Intermediate connector B-08 CVT assembly connector Check the terminals for a contact status problem and internal short circuit. Q: Is the check result normal? YES: Go to Step 3. NO: Repair the defective connector.
  3. STEP 3. Check for open circuit and short to ground in the wiring harness between the TCM connector and the CVT assembly connector. Between C-41 TCM connector (terminal No. 2) and B-08 CVT assembly connector (terminal No. 2) Q: Is the check result normal? YES: Go to Step 4. NO: Repair the wiring harness.
  4. STEP 4. Secondary pressure solenoid valve single unit check Refer to «SOLENOID VALVE CHECK»(/mitsubishi/lancer-evolution/x-2007-2016/remont/automatic-trans/#continuously-variable-transaxle-on-vehicle-service-except-lancer-evolution) . Q: Is the check result normal? YES: Go to Step 5. NO: Replace the valve body assembly.
  5. STEP 5. Symptom recheck after erasing diagnostic trouble code Q: Is the check result normal? YES: Intermittent malfunction NO: Replace TCM.

Scheme 39

Scheme 39: DTC P0815: Malfunction of Paddle Shift Up Switch

TCM detects that the paddle shift UP switch is stuck to ON.

When the paddle shift UP switch being ON consecutively for 60 seconds is detected.

  1. Malfunction of paddle shift switch
  2. Damaged wiring harness and connectors
  3. Malfunction of TCM
  1. STEP 1. M.U.T.-III data list Item 54: Paddle switch (up) OK: The service data changes in response to the paddle shift operation. Q: Is the check result normal? YES: Intermittent malfunction NO: Go to Step 2.
  2. STEP 2. Check the following connector: C-41 TCM connector C-210 paddle shift switch connector C-127 intermediate connector Check the terminals for a contact status problem and internal short circuit. Q: Is the check result normal? YES: Go to Step 3. NO: Repair the damaged connector.
  3. STEP 3. Paddle shift switch single unit check Refer to «PADDLE SHIFT SWITCH CHECK»(/mitsubishi/lancer-evolution/x-2007-2016/remont/automatic-trans/#continuously-variable-transaxle-on-vehicle-service-except-lancer-evolution) . Q: Is the check result normal? YES: Go to Step 4. NO: Replace the paddle shift switch.
  4. STEP 4. Check for short to ground in the wiring harness between the TCM connector and the paddle shift switch connector Between C-41 TCM connector (terminal No. 22) and C-210 paddle shift switch connector (terminal No. 1) Q: Is the check result normal? YES: Go to Step 5. NO: Repair the wiring harness.
  5. STEP 5. Symptom recheck after erasing diagnosis code Q: Is the check result normal? YES: Intermittent malfunction NO: Replace TCM.

PADDLE SHIFT SWITCH SYSTEM CIRCUIT

TCM detects that the paddle shift DOWN switch is stuck to ON.

When the paddle shift DOWN switch being ON consecutively for 60 seconds is detected.

  1. Malfunction of paddle shift switch
  2. Damaged wiring harness and connectors
  3. Malfunction of TCM
  1. STEP 1. M.U.T.-III data list Item 55: Paddle switch (down) OK: The service data changes in response to the paddle shift operation. Q: Is the check result normal? YES: Intermittent malfunction NO: Go to Step 2.
  2. STEP 2. Check the following connector: C-41 TCM connector C-210 paddle shift switch connector Check the terminals for a contact status problem and internal short circuit. Q: Is the check result normal? YES: Go to Step 3. NO: Repair the damaged connector.
  3. STEP 3. Paddle shift switch single unit check Refer to «PADDLE SHIFT SWITCH CHECK»(/mitsubishi/lancer-evolution/x-2007-2016/remont/automatic-trans/#continuously-variable-transaxle-on-vehicle-service-except-lancer-evolution) . Q: Is the check result normal? YES: Go to Step 4. NO: Replace the paddle shift switch.
  4. STEP 4. Check for short to ground in the wiring harness between the TCM connector and the paddle shift switch connector Between C-41 TCM connector (terminal No. 21) and C-210 paddle shift switch connector (terminal No. 3) Q: Is the check result normal? YES: Go to Step 5. NO: Repair the wiring harness.
  5. STEP 5. Symptom recheck after erasing diagnosis code Q: Is the check result normal? YES: Intermittent malfunction NO: Replace TCM.

Scheme 40

Scheme 40: DTC P0826: Malfunction of Shift Switch Assembly

TCM detects the UP/DOWN operation of the shift switch assembly. TCM determines that the malfunction is present if an abnormal value is input.

Input to the shift switch assembly remains abnormal for 1 second.

  1. Malfunction of selector lever assembly (Faulty shift switch assembly)
  2. Damaged wiring harness and connectors
  3. Malfunction of TCM
  1. STEP 1. M.U.T.-III data list Item 52: Select switch (up) Item 53: Select switch (down) (Refer to «DATA LIST REFERENCE TABLE»(/mitsubishi/lancer-evolution/x-2007-2016/remont/automatic-trans/#continuously-variable-transaxle-on-vehicle-service-except-lancer-evolution__data-list-reference-table) .) Q: Is the check result normal? YES: Intermittent malfunction NO: Go to Step 2.
  2. STEP 2. Check shift switch assembly Refer to «SHIFT SWITCH ASSEMBLY CONTINUITY CHECK»(/mitsubishi/lancer-evolution/x-2007-2016/remont/automatic-trans/#continuously-variable-transaxle-on-vehicle-service-except-lancer-evolution__shift-switch-assembly-continuity-check) . Q: Is the check result normal? YES: Go to Step 3. NO: Replace the selector lever assembly.
  3. STEP 3. Check the following connector: C-40 TCM connector C-128 Intermediate connector C-27 selector lever assembly connector Check the terminals for a contact status problem and internal short circuit. Q: Is the check result normal? YES: Go to Step 4. NO: Repair the defective connector.
  4. STEP 4. Check for open circuit and short to ground in the wiring harness between the TCM connector and the selector lever assembly. Between C-40 TCM connector (terminal No. 35) and C-27 selector lever assembly connector (terminal No. 8) Between C-40 TCM connector (terminal No. 43) and C-27 selector lever assembly connector (terminal No. 10) Between C-40 TCM connector (terminal No. 44) and C-27 selector lever assembly connector (terminal No. 9) Q: Is the check result normal? YES: Go to Step 5. NO: Repair the wiring harness.
  5. STEP 5. Check for open circuit in the wiring harness between the selector lever assembly connector and the body ground Between C-27 selector lever assembly connector (terminal No. 7) and body ground Q: Is the check result normal? YES: Go to Step 6. NO: Repair the wiring harness.
  6. STEP 6. Symptom recheck after erasing diagnostic trouble code Q: Is the check result normal? YES: Intermittent malfunction NO: Replace TCM.

Scheme 41

Scheme 41: DTC P0840: Malfunction of Secondary Pressure Sensor

TCM conducts fault detection by monitoring the output voltage of the secondary pressure sensor.

  1. The status with the fluid temperature of -20°C (-4°F) or more and with the secondary pressure sensor voltage of 4.69 volts or more continues for 5 seconds.
  2. The status with the fluid temperature of -20°C (-4°F) or more and with the secondary pressure sensor voltage of 0.09 volt or less continues for 5 seconds.
  1. Continuous

Other Monitor (There is no temporary DTC stored in memory for the item monitored below)

  1. P0746: Abnormality in hydraulic control system function
  2. P0841: Abnormality in line pressure sensor function
  3. P0868: Secondary pressure drop

Sensor (The sensor below is determined to be normal)

  1. Not applicable

Scheme 42

Scheme 42: LOGIC FLOW CHARTS (Monitor Sequence)
  1. Secondary pressure sensor voltage [transmission fluid temperature: more than -20°C (-4°F)]: 4.69 volts or more. (5 seconds)
  2. Secondary pressure sensor voltage [transmission fluid temperature: more than -20°C (-4°F)]: 0.09 volt or less. (5 seconds)

Ignition switch : ON (start the engine and keep it for 10 seconds or more)

  1. Malfunction of valve body assembly (Faulty secondary pressure sensor)
  2. Damaged wiring harness and connectors
  3. Malfunction of TCM
  1. STEP 1. M.U.T.-III data list Item 4: Secondary pressure sensor signal (Refer to «DATA LIST REFERENCE TABLE»(/mitsubishi/lancer-evolution/x-2007-2016/remont/automatic-trans/#continuously-variable-transaxle-on-vehicle-service-except-lancer-evolution__data-list-reference-table) .) Q: Is the check result normal? YES: Intermittent malfunction NO: Go to Step 2.
  2. STEP 2. Check the following connector: B-08 CVT assembly connector C-40 TCM connector A-09 Intermediate connector Check the terminals for a contact status problem and internal short circuit. Q: Is the check result normal? YES: Go to Step 3. NO: Repair the defective connector.
  3. STEP 3. Check for open circuit and short to ground in the wiring harness between the TCM connector and the CVT assembly connector. Between C-40 TCM connector (terminal No. 39) and B-08 CVT assembly connector (terminal No. 7) Between C-40 TCM connector (terminal No. 48) and B-08 CVT assembly connector (terminal No. 19) Between C-40 TCM connector (terminal No. 49) and B-08 CVT assembly connector (terminal No. 5) Q: Is the check result normal? YES: Go to Step 4. NO: Repair the wiring harness.
  4. STEP 4. Symptom recheck after replacing the valve body assembly Q: Is the check result normal? YES: The procedure is complete. NO: Replace TCM.

TCM conducts fault detection by comparing the target line pressure reading with the actual secondary pressure reading.

The actual secondary pressure reading is 0.675 MPa (98 psi) or more, and the status over the target line pressure remains for 5 seconds.

  1. transmission range: D
  2. Throttle valve opening : 1/8 or more
  3. Engine speed : 450 r/min or more
  4. CVT fluid temperature : from 20 to 180°C (68~356°F)

Other Monitor (There is no temporary DTC stored in memory for the item monitored below)

  1. Not applicable

Sensor (The sensor below is determined to be normal)

  1. Not applicable

Scheme 43

Scheme 43: LOGIC FLOW CHARTS (Monitor Sequence)
  1. Transmission range switch position: D.
  2. Throttle position sensor voltage: 1.37 volts or more.
  3. Engine speed: 450 r/min or more.
  4. Transmission fluid temperature: 20°C (68°F) or more.
  5. Transmission fluid temperature: 180°C (356°F) or less.
  6. Voltage of battery: 9 volts or more.
  7. Voltage of battery: 16 volts or less.
  1. The actual secondary pressure reading is 0.675 MPa (98 psi) or more, and the status over the target line pressure remains for 5 seconds.

transmission range: D (Drive the vehicle for 10 seconds or more while the accelerator opening angle is 20% or more)

  1. Abnormal line pressure
  2. Abnormality in secondary pressure sensor system
  3. Malfunction of TCM
  1. STEP 1. Check other diagnostic trouble codes. Q: Are other diagnostic trouble codes set? YES: Go to the appropriate troubleshooting. NO: Go to Step 2.
  2. STEP 2. Line pressure check Carry out "hydraulic test" (Refer to «HYDRAULIC PRESSURE TEST»(/mitsubishi/lancer-evolution/x-2007-2016/remont/automatic-trans/#continuously-variable-transaxle-on-vehicle-service-except-lancer-evolution__hydraulic-pressure-test) ). Q: Is the check result normal? YES: Go to Step 3. NO: Repair according to the hydraulic pressure test diagnosis table.
  3. STEP 3. Symptom recheck after erasing diagnostic trouble code Q: Is the check result normal? YES: Intermittent malfunction NO: Replace TCM.

SECONDARY PRESSURE SENSOR SYSTEM CIRCUIT

TCM detects the secondary pressure drop during driving.

  1. The value obtained by subtracting the actual secondary pressure sensor reading from the target secondary pressure sensor reading is 0.25 MPa (36 psi) or more.
  1. Engine speed : 450 r/min or more

Other Monitor (There is no temporary DTC stored in memory for the item monitored below)

  1. P0741: Abnormality in lockup function
  2. P0746: Abnormality in hydraulic control system function
  3. P0841: Abnormality in line pressure sensor function

Sensor (The sensor below is determined to be normal)

  1. Not applicable

Scheme 44

Scheme 44: LOGIC FLOW CHARTS (Monitor Sequence)
  1. Engine speed: 450 r/min or more.
  2. Voltage of battery: 9 volts or more.
  3. Voltage of battery: 16 volts or less.
  1. Secondary linear solenoid performance fail [target secondary pressure - measured secondary pressure: 0.25 MPa (36 psi) or more. (1.52 seconds)]: 2 count or more.

transmission range: D (Drive the vehicle for 10 seconds or more while the accelerator opening angle is 20% or more)

  1. Damaged wiring harness and connectors
  2. Malfunction of CVT assembly
  3. Malfunction of TCM
  1. STEP 1. Check other diagnosis codes. Q: Are other diagnosis codes set? YES: Go to the appropriate troubleshooting. NO: Go to Step 2.
  2. STEP 2. Check the following connector: B-08 CVT assembly connector C-40 TCM connector A-09 Intermediate connector Check contacts for internal short circuit. Q: Is the check result normal? YES: Go to Step 3. NO: Repair the defective connector.
  3. STEP 3. Check for short to ground in the wiring harness between the TCM connector and the CVT assembly connector. Between C-40 TCM connector (terminal No. 39) and B-08 CVT assembly connector (terminal No. 7) OK: 100 ohms or more Q: Is the check result normal? YES: Go to Step 4. NO: Repair the wiring harness.
  4. STEP 4. Symptom recheck after erasing diagnosis code Q: Is the check result normal? YES: Intermittent malfunction NO: Replace the TCM, and then go to Step 5.
  5. STEP 5. Retest the system. Q: Is the check result normal? YES: The procedure is complete. NO: Replace the CVT assembly.

Scheme 45

Scheme 45: DTC P0882: Malfunction of power supply system (Low); DTC P0883: Malfunction of power supply system (

TCM monitors if power supply system is normal or not and judges the trouble.

  1. < P0882 > : When the engine speed is 450 r/min or more and secondary pressure is above 0.3 MPa (44 psi), the power supply voltage is 9.0 volts or less (for 5 seconds)
  2. < P0883 >: : When the engine speed is 450 r/min or more, the secondary pressure is above 0.3 MPa (44 psi) and the vehicle speed is 1 km/h (0.6 mph) or more, the power supply voltage is 16.0 volts or more (for 5 seconds)
  1. Damaged wiring harness and connectors
  2. Malfunction of TCM
  1. STEP 1. Check the following connector: A-15X CVT control relay connector C-41 TCM connector Check each terminal for imperfect contact. Q: Is the check result normal? YES: Go to Step 2. NO: Repair the defective connector.
  2. STEP 2. Check for short circuit in the wiring harness between the fusible link No. 36 and the TCM connector. Between fusible link No. 36 and C-41 TCM connector (terminal No. 12) Between fusible link No. 36 and C-41 TCM connector (terminal No. 25) Q: Is the check result normal? YES: Go to Step 3. NO: Repair the wiring harness.
  3. STEP 3. Check for open circuit in the wiring harness between the TCM connector and the ground. Between C-41 TCM (terminal No. 13) and ground Between C-41 TCM (terminal No. 26) and ground Q: Is the check result normal? YES: Go to Step 4. NO: Repair the wiring harness.
  4. STEP 4. Retest the system. Recheck the trouble symptom. Q: Does the malfunction take place again? YES: Replace TCM. NO: Intermittent malfunction

Scheme 46

Scheme 46: DTC P1637: Malfunction of Memory Backup

TCM checks the consistency between EEPROM and the backup memory.

  1. When the ignition switch is turned to the "ON" position, TCM determines that the writing to the EEPROM area had failed last time the ignition switch was turned to the "LOCK" (OFF) position.
  1. Continuous

Other Monitor (There is no temporary DTC stored in memory for the item monitored below)

  1. Not applicable

Sensor (The sensor below is determined to be normal)

  1. Not applicable

Scheme 47

Scheme 47: LOGIC FLOW CHARTS (Monitor Sequence)
  1. Calculated checksum is not same as memorized checksum.

Ignition switch : ON (start the engine and keep it for 10 seconds or more)

  1. Damaged wiring harness and connectors
  2. Malfunction of TCM (Faulty EEPROM)
  1. STEP 1. Check if diagnosis code P1637 is erased by turning the ignition switch from the "LOCK" (OFF) position to the "ON" position. Q: Is the check result normal? YES: This diagnosis code will be set by disconnecting the battery. If the diagnosis code is not erased by turning the ignition switch to the "ON" position, it is judged to be normal. NO: Go to Step 2.
  2. STEP 2. Check for open circuit in power supply wiring harness Between relay box and C-40 TCM backup power supply connector (terminal No. 31) Between relay box and A-15X CVT control relay (terminal No. 4) Q: Is the check result normal? YES: Go to Step 3. NO: Repair the wiring harness.
  3. STEP 3. Symptom recheck after erasing diagnosis code Q: Is the check result normal? YES: Intermittent malfunction NO: Replace TCM.

TCM detects the abnormality in the throttle position signal sent from the ECM.

  1. The difference between the throttle position signal received from the ECM and the corresponding turnover value is 1.37 V or more, and this status continues for 1 second.
  1. Transmission range:D

Other Monitor (There is no temporary DTC stored in memory for the item monitored below)

  1. P0705: Malfunction of transmission range switch
  2. P0715: Malfunction of primary pulley speed sensor
  3. P0720: Malfunction of secondary pulley speed sensor
  4. P0725: Malfunction of engine speed
  5. P0741: Abnormality in lockup function
  6. P0746: Abnormality in hydraulic control system function
  7. P0841: Abnormality in line pressure sensor function

Sensor (The sensor below is determined to be normal)

  1. Transmission range switch
  2. Primary pulley speed sensor
  3. Secondary pulley speed sensor

Scheme 48

Scheme 48: LOGIC FLOW CHARTS (Monitor Sequence)
  1. Transmission range switch position: D.
  2. Voltage of battery: 9 volts or more.
  3. Voltage of battery: 16 volts or less.
  1. Throttle position toggle signal on CAN: fail. (1 second)

Ignition switch : ON (start the engine and keep it for 10 seconds or more)

  1. Malfunction of the CAN bus
  2. Malfunction of engine system
  3. Malfunction of TCM
  1. STEP 1. M.U.T.-III CAN bus diagnostics Use M.U.T.-III to perform the CAN bus diagnosis. Q: Is the check result normal? YES: Go to Step 2. NO: Repair the CAN bus lines (Refer to «DIAGNOSIS»(/mitsubishi/lancer-evolution/x-2007-2016/remont/communication-devices/#controller-area-network-can-except-lancer-evolution__diagnosis) ).
  2. STEP 2. M.U.T.-III diagnosis code Check if the engine-related diagnosis code is set. Q: Is diagnosis code set? YES: Diagnose the engine control system. NO: Go to Step 3.
  3. STEP 3. Symptom recheck after erasing diagnosis code Q: Is the check result normal? YES: Intermittent malfunction NO: Replace TCM.

TCM conducts fault detection by detecting the rapid change in the estimated vehicle speed signal received from the ABC-ECU.

  1. Difference between the estimated vehicle speed and the one measured before 0.1 second is 29 km/h (18 mph) or more.
  2. The status with the vehicle speed of 10 km/h (6.2 mph) or more and with the estimated vehicle speed of 2 km/h (1.2 mph) or less continues for 20 seconds.
  1. Malfunction of the CAN bus
  2. Malfunction of TCM
  1. STEP 1. Troubleshoot the CAN system if diagnosis code U0121 is set. Q: Is the diagnosis code U0121 set? YES: Diagnose the CAN system. NO: Go to Step 2.
  2. STEP 2. M.U.T.-III data list Item 21: Vehicle speed (inference) Item 22: Real vehicle speed OK: Vehicle speed signal and vehicle speed do not differ greatly. Q: Is the check result normal? YES: Intermittent malfunction NO: Go to Step 3.
  3. STEP 3. Check ABS-related diagnosis codes. Q: Is the ABS-related diagnosis code set? YES: Carry out the appropriate troubleshooting. NO: Go to Step 4.
  4. STEP 4. Symptom recheck after erasing diagnosis code Q: Is the check result normal? YES: Intermittent malfunction NO: Replace TCM.

Scheme 49

Scheme 49: DTC P1723: Abnormality in Speed Sensor System Function

TCM detects the abnormal wave pattern of the speed sensor signal.

  1. Rotational fluctuation of primary pulley is large (for 1 second).
  2. Rotational fluctuation of secondary pulley is large (for 1 second).
  1. Continuous

Other Monitor (There is no temporary DTC stored in memory for the item monitored below)

  1. P0741: Abnormality in lockup function
  2. P0746: Abnormality in hydraulic control system function
  3. P0841: Abnormality in line pressure sensor function
  4. P0868: Secondary pressure drop

Sensor (The sensor below is determined to be normal)

  1. Not applicable

Scheme 50

Scheme 50: LOGIC FLOW CHARTS (Monitor Sequence)
  1. Voltage of battery: 9 volts or more.
  2. Voltage of battery: 16 volts or less.
  1. Noise of primary pulley or primary pulley speed sensor signal: more than 30 r/min. (1 second)
  2. Noise of primary pulley or secondary pulley speed sensor signal: more than 30 r/min. (1 second)

Ignition switch : ON (start the engine and keep it for 10 seconds or more)

  1. Malfunction of primary pulley speed sensor
  2. Malfunction of secondary pulley speed sensor
  3. Malfunction of TCM
  1. STEP 1. Check the following connector: C-40 TCM connector B-07 Primary pulley speed sensor connector B-113 Secondary pulley speed sensor connector Check for the connection with terminals. Q: Is the check result normal? YES: Go to Step 2. NO: Repair the defective connector.
  2. STEP 2. Use an oscilloscope to measure the wave patterns of the primary pulley speed sensor and secondary pulley speed sensor. Refer to «OSCILLOSCOPE INSPECTION PROCEDURES»(/mitsubishi/lancer-evolution/x-2007-2016/remont/automatic-trans/#continuously-variable-transaxle-on-vehicle-service-except-lancer-evolution__oscilloscope-inspection-procedures) . Q: Is the check result normal? YES: Go to Step 3. NO: Replace the primary pulley speed sensor or secondary pulley speed sensor.
  3. STEP 3. Symptom recheck after erasing diagnosis code Q: Is the check result normal? YES: Intermittent malfunction NO: Replace TCM.

TCM detects abnormal operation of the lockup/select switching solenoid valve.

  1. Specified amount of current is not flown to the lockup/select switching solenoid valve because of an open or short circuit.
  1. Continuous

Other Monitor (There is no temporary DTC stored in memory for the item monitored below)

  1. P0741: Abnormality in lockup function
  2. P0746: Abnormality in hydraulic control system function
  3. P0841: Abnormality in line pressure sensor function

Sensor (The sensor below is determined to be normal)

  1. Not applicable

Scheme 51

Scheme 51: LOGIC FLOW CHARTS (Monitor Sequence)
  1. Lockup/select switching solenoid valve activation command (ON voltage): 1.42 volts or less (0.2 second)
  2. Lockup/select switching solenoid valve activation command (OFF voltage): more than 1.42 volts (0.2 second)

Ignition switch : ON (start the engine and keep it for 10 seconds or more)

  1. Malfunction of valve body assembly (Faulty lockup/select switching solenoid valve)
  2. Damaged wiring harness and connectors
  3. Malfunction of TCM
  1. Malfunction of valve body assembly (Faulty lockup/select switching solenoid valve)
  2. Damaged wiring harness and connectors
  3. Malfunction of TCM
  1. STEP 1. M.U.T.-III data list Item 36: LU/SEL changeover SOL. output Item 37: LU/SEL changeover SOL. monitor OK: Check that the output and monitor do not differ greatly. Q: Is the check result normal? YES: Intermittent malfunction NO: Go to Step 2.
  2. STEP 2. Check the following connector: B-08 CVT assembly connector C-41 TCM connector A-09 Intermediate connector Check the terminals for a contact status problem and internal short circuit. Q: Is the check result normal? YES: Go to Step 3. NO: Repair the defective connector.
  3. STEP 3. Check for open circuit and short to ground in the wiring harness between the TCM connector and the CVT assembly connector. Between C-41 TCM connector (terminal No. 14) and B-08 CVT assembly connector (terminal No. 4) Q: Is the check result normal? YES: Go to Step 4. NO: Repair the wiring harness.
  4. STEP 4. Lockup/select switching solenoid valve single unit check Refer to «SOLENOID VALVE CHECK»(/mitsubishi/lancer-evolution/x-2007-2016/remont/automatic-trans/#continuously-variable-transaxle-on-vehicle-service-except-lancer-evolution) . Q: Is the check result normal? YES: Go to Step 5. NO: Replace the valve body assembly.
  5. STEP 5. Symptom recheck after erasing diagnosis code Q: Is the check result normal? YES: Intermittent malfunction NO: Replace TCM.

TCM conducts fault detection by monitoring the internal calculated value.

Percentage change in pulley ratio is larger than the standard value.

  1. Malfunction of TCM
  1. STEP 1. Symptom recheck after erasing diagnosis code Q: Is the check result normal? YES: Intermittent malfunction NO: Replace TCM.

TCM detects the ABS abnormality.

  1. When the ABS error signal reception continues for 0.5 seconds.
  1. When 1.05 seconds have elapsed after TCM started (not during M.U.T.-III communication)

Other Monitor (There is no temporary DTC stored in memory for the item monitored below)

  1. Not applicable

Sensor (The sensor below is determined to be normal)

  1. Not applicable

Scheme 52

Scheme 52: LOGIC FLOW CHARTS (Monitor Sequence)
  1. Time after TCM start: more than 1.05 seconds.
  1. ABS status: malfunction

Ignition switch : ON (start the engine and keep it for 10 seconds or more, not during M.U.T.-III communication)

  1. Malfunction of the ABS system
  2. Malfunction of TCM
  1. STEP 1. ABS system DTC check Q: Is the ABS system DTC set? YES: Carry out the troubleshooting for ABS. NO: Go to Step 2.
  2. STEP 2. Symptom recheck after erasing diagnosis code Q: Is the check result normal? YES: Intermittent malfunction NO: Replace TCM.

Scheme 53

Scheme 53: DTC P1777: Malfunction of Stepper Motor

TCM conducts fault detection by monitoring the voltage of each coil for stepper motors.

  1. The specified voltage is not applied to each coil for stepper motors for 0.2 second because of an open or short circuit.
  1. Continuous

Other Monitor (There is no temporary DTC stored in memory for the item monitored below)

  1. P0741: Abnormality in lockup function
  2. P0746: Abnormality in hydraulic control system function
  3. P0841: Abnormality in line pressure sensor function
  4. P0868: Secondary pressure drop

Sensor (The sensor below is determined to be normal)

  1. Not applicable

Scheme 54

Scheme 54: LOGIC FLOW CHARTS (Monitor Sequence)
  1. Stepping motor activation command (ON voltage): 2.8 volts or less. (0.2 second)
  2. Stepping motor activation command (OFF voltage): More than 2.8 volts. (0.2 second)

Ignition switch : ON (start the engine and keep it for 10 seconds or more)

  1. Malfunction of valve body assembly (Faulty stepper motor)
  2. Damaged wiring harness and connectors
  3. Malfunction of TCM
  1. STEP 1. Check the following connector: B-08 CVT assembly connector C-40 TCM connector Check the terminals for a contact status problem and internal short circuit. Q: Is the check result normal? YES: Go to Step 2. NO: Repair the defective connector.
  2. STEP 2. Check for open circuit and short to ground in the wiring harness between the TCM connector and the stepper motor. Between TCM connector (terminal No. 40) and body ground Between TCM connector (terminal No. 41) and body ground Between TCM connector (terminal No. 51) and body ground Between TCM connector (terminal No. 52) and body ground OK: Resistance value is approximately 15 ohms. Q: Is the check result normal? YES: Go to Step 4 . NO: Go to Step 3.
  3. STEP 3. Check for open circuit and short to ground in the wiring harness between TCM and the stepper motor Between C-40 TCM connector (terminal No. 40) and B-08 CVT assembly connector (terminal No. 8) Between C-40 TCM connector (terminal No. 41) and B-08 CVT assembly connector (terminal No. 9) Between C-40 TCM connector (terminal No. 51) and B-08 CVT assembly connector (terminal No. 10) Between C-40 TCM connector (terminal No. 52) and B-08 CVT assembly connector (terminal No. 11) Check that there is no continuity in both sides of the connectors and that no short circuit is present between the connectors and the body ground. Q: Is the check result normal? YES: Replace the valve body assembly. NO: Repair the wiring harness.
  4. STEP 4. Symptom recheck after erasing diagnosis code Q: Is the check result normal? YES: Intermittent malfunction NO: Replace TCM.

STEPPER MOTOR SYSTEM CIRCUIT

TCM conducts the fault detection of the stepper motor by comparing the target value of the primary pulley speed with the actual value. (Target value: Actual secondary pulley speed multiplied by pulley ratio corresponding to stepper motor position) (Actual measurement value: Actual primary pulley speed)

The difference between the target value of the primary pulley speed and the actual measurement value is greater than the standard value, the difference between the target pulley ratio and the actual pulley ratio is 0.3 or greater, and this status continues for 5 seconds.

  1. Malfunction of TCM
  2. Malfunction of valve body assembly (Faulty stepper motor)
  1. STEP 1. Check other diagnosis codes. Q: Are other diagnosis codes set? YES: Carry out the appropriate troubleshooting. NO: Go to Step 2.
  2. STEP 2. Symptom recheck after erasing diagnosis code Q: Is the check result normal? YES: Intermittent malfunction NO: Replace the TCM, and then go to Step 3.
  3. STEP 3. Retest the system. Q: Is the check result normal? YES: The inspection is complete. NO: Replace the valve body assembly.
  1. When the ECM detects the malfunction of the ETV system, the ECM enters the limp-home control mode (throttle valve angle: approximately 20%).
  2. TCM begins controlling the following items: lockup inhibition, increase of secondary pressure, fixing of pulley ratio line.

TCM receives the limp-home signal from ECM via CAN.

  1. Malfunction of the engine system (ETV)

DIAGNOSIS PROCEDURE

  1. STEP 1. Check the engine-related diagnosis code. Q: Is the engine-related diagnosis code set? YES: Carry out the appropriate troubleshooting. NO: Go to Step 2.
  2. STEP 2. Symptom recheck after erasing diagnosis code Q: Is the check result normal? YES: Intermittent malfunction NO: Replace the TCM.

TCM conducts bus-off detection.

  1. TCM cannot receive the periodic communication data.
  1. When 1.05 seconds have elapsed after TCM started

Other Monitor (There is no temporary DTC stored in memory for the item monitored below)

  1. P0703: Malfunction of stoplight switch
  2. P0705: Malfunction of transmission range switch
  3. P0715: Malfunction of primary pulley speed sensor
  4. P0720: Malfunction of secondary pulley speed sensor
  5. P0725: Malfunction of engine speed
  6. P0741: Abnormality in lockup function
  7. P0746: Abnormality in hydraulic control system function
  8. P0841: Abnormality in line pressure sensor function
  9. P0868: Secondary pressure drop
  10. P1706: Malfunction of throttle signal
  11. P1773: Malfunction of ABS
  12. U0100: CAN time-out error (Engine)

Sensor (The sensor below is determined to be normal)

  1. Stoplight switch
  2. Transmission range switch
  3. Primary pulley speed sensor
  4. Secondary pulley speed sensor

Scheme 55

Scheme 55: LOGIC FLOW CHARTS (Monitor Sequence)
  1. Time after TCM start: more than 1.05 seconds.
  2. Voltage of battery: 9 volts or more
  3. Voltage of battery: 16 volts or less
  1. CAN communication: fail

Ignition switch : ON (start the engine and keep it for 10 seconds or more)

  1. Malfunction of the CAN bus
  1. STEP 1. M.U.T.-III CAN bus diagnostics Use M.U.T.-III to perform the CAN bus diagnosis. Q: Is the check result normal? YES: Intermittent malfunction NO: Repair the CAN bus lines (Refer to «DIAGNOSIS»(/mitsubishi/lancer-evolution/x-2007-2016/remont/communication-devices/#controller-area-network-can-except-lancer-evolution__diagnosis) ).

TCM receives periodic communication data from the ECM via CAN bus lines.

  1. TCM cannot receive the periodic communication data from the ECM.
  1. When 1.05 seconds have elapsed after TCM started

Other Monitor (There is no temporary DTC stored in memory for the item monitored below)

  1. P0725: Malfunction of engine speed
  2. P0868: Secondary pressure drop

Sensor (The sensor below is determined to be normal)

  1. Not applicable

Scheme 56

Scheme 56: LOGIC FLOW CHARTS (Monitor Sequence)
  1. Time after TCM start: more than 1.05 seconds.
  2. Voltage of battery: 9 volts or more
  3. Voltage of battery: 16 volts or less
  1. CAN communication with ECM: fail. (500 millisecond)

Ignition switch : ON (start the engine and keep it for 10 seconds or more)

  1. Malfunction of the CAN bus
  2. Engine ECU malfunction
  3. Malfunction of TCM
  1. STEP 1. M.U.T.-III CAN bus diagnostics Use M.U.T.-III to perform the CAN bus diagnosis. Q: Is the check result normal? YES: Go to Step 2. NO: Repair the CAN bus lines (Refer to «DIAGNOSIS»(/mitsubishi/lancer-evolution/x-2007-2016/remont/communication-devices/#controller-area-network-can-except-lancer-evolution__diagnosis) ).
  2. STEP 2. M.U.T.-III diagnosis code Check if the engine-related diagnosis code is set. Q: Is the engine-related diagnosis code set? YES: Carry out the appropriate troubleshooting. NO: Go to Step 3.
  3. STEP 3. Symptom recheck after erasing diagnosis code Q: Is the check result normal? YES: Intermittent malfunction NO: Replace TCM.

TCM determines that malfunction is present if the periodic communication data sent from the ABS-ECU via CAN bus lines is abnormal.

TCM cannot receive the periodic communication data from ABS-ECU.

  1. Malfunction of the CAN bus
  2. ABS-ECU malfunction
  3. Malfunction of TCM
  1. STEP 1. M.U.T.-III CAN bus diagnostics Use M.U.T.-III to perform the CAN bus diagnosis. Q: Is the check result normal? YES: Go to Step 2. NO: Repair the CAN bus lines (Refer to «DIAGNOSIS»(/mitsubishi/lancer-evolution/x-2007-2016/remont/communication-devices/#controller-area-network-can-except-lancer-evolution__diagnosis) ).
  2. STEP 2. M.U.T.-III diagnosis code Check if the ABS-related diagnosis code is set. Q: Is the ABS-related diagnosis code set? YES: Carry out the appropriate troubleshooting. NO: Go to Step 3.
  3. STEP 3. Symptom recheck after erasing diagnosis code Q: Is the check result normal? YES: Intermittent malfunction NO: Replace TCM.

TCM determines that malfunction is present if the periodic communication data sent from ETACS-ECU via the CAN bus lines is abnormal.

TCM cannot receive the periodic communication data from ETACS-ECU.

  1. Malfunction of the CAN bus
  2. Malfunction of ETACS-ECU
  3. Malfunction of TCM
  1. STEP 1. M.U.T.-III CAN bus diagnostics Use M.U.T.-III to perform the CAN bus diagnosis. Q: Is the check result normal? YES: Go to Step 2. NO: Repair the CAN bus lines. (Refer to «DIAGNOSIS»(/mitsubishi/lancer-evolution/x-2007-2016/remont/communication-devices/#controller-area-network-can-except-lancer-evolution__diagnosis) .)
  2. STEP 2. M.U.T.-III diagnosis code Check if ETACS-related diagnosis code is set. Q: Is the ECU-related diagnosis code set? YES: Carry out the appropriate troubleshooting. NO: Go to Step 3.
  3. STEP 3. Symptom recheck after erasing diagnosis code Q: Is the check result normal? YES: Intermittent malfunction NO: Replace TCM.

Scheme 57

Scheme 57: Inspection Procedure 1: TCM cannot communication with scan tool

SYMPTOMS

TCM cannot be turned ON.

  1. Damaged wiring harness and connectors
  2. Malfunction of TCM
  1. STEP 1. Check the following connector: A-15X CVT control relay connector C-41 TCM connector Check each terminal for imperfect contact. Q: Is the check result normal? YES: Go to Step 2. NO: Repair the defective connector.
  2. STEP 2. Check for open circuit in the wiring harness between the relay box connector and the TCM connector. Between A-15X CVT control relay connector (terminal No. 3) and C-41 TCM connector (terminal No. 12) Between A-15X CVT control relay connector (terminal No. 3) and C-41 TCM connector (terminal No. 25) Q: Is the check result normal? YES: Go to Step 3. NO: Repair the wiring harness.
  3. STEP 3. Check for open circuit in the wiring harness between the TCM connector and the ground. Between C-41 TCM (terminal No. 13) and ground Between C-41 TCM (terminal No. 26) and ground Q: Is the check result normal? YES: Go to Step 4. NO: Repair the wiring harness.
  4. STEP 4. Retest the system. Recheck the trouble symptom. Q: Does the malfunction take place again? YES: Replace TCM. NO: Intermittent malfunction

Engine torque is transferred to the driveshaft in the N range, and the vehicle consequently moves forward or rearward.

  1. Malfunction of the transmission range switch
  2. Malfunction of CVT assembly
  3. Damaged wiring harness and connectors
  4. Malfunction of TCM
  1. STEP 1. M.U.T.-III data list Item 49: Transmission range switch Check that the service data changes when the selector lever is moved to all ranges. Q: Is the check result normal? YES: Go to Step 2. NO: Go to Step 3 .
  2. STEP 2. Check of the transmission range switch and shift control cable Refer to «TRANSMISSION RANGE SWITCH AND CONTROL CABLE ADJUSTMENT»(/mitsubishi/lancer-evolution/x-2007-2016/remont/automatic-trans/#continuously-variable-transaxle-on-vehicle-service-except-lancer-evolution) . Q: Is the check result normal? YES: Go to Step 4 . NO: Adjust the transmission range switch and the control cable.
  3. STEP 3. Transmission range switch continuity check Refer to «TRANSMISSION RANGE SWITCH CONTINUITY CHECK»(/mitsubishi/lancer-evolution/x-2007-2016/remont/automatic-trans/#continuously-variable-transaxle-on-vehicle-service-except-lancer-evolution__transmission-range-switch-continuity-check) . Q: Is the check result normal? YES: Go to Step 4. NO: Replace the transmission range switch.
  4. STEP 4. Retest the system. Replace TCM. Recheck the trouble symptom. Q: Does the malfunction take place again? YES: Replace the CVT assembly. NO: The inspection is complete.

Deep shock is experienced when the selector lever is moved from the N to R range or from the N to D range.

  1. Abnormal line pressure
  2. Malfunction of TCM
  3. Malfunction of CVT assembly
  1. STEP 1. Engine idling speed check Q: Is the check result normal? YES: Go to Step 2. NO: Refer to the appropriate Engine troubleshooting service information.
  2. STEP 2. Line pressure check Carry out "hydraulic test" (Refer to «HYDRAULIC PRESSURE TEST»(/mitsubishi/lancer-evolution/x-2007-2016/remont/automatic-trans/#continuously-variable-transaxle-on-vehicle-service-except-lancer-evolution__hydraulic-pressure-test) ). Q: Is the check result normal? YES: Go to Step 3. NO: Repair according to the hydraulic pressure test diagnosis table.
  3. STEP 3. Retest the system. Replace TCM. Recheck the trouble symptom. Q: Does the malfunction take place again? YES: Replace the CVT assembly. NO: The inspection is complete.

Vehicle does not creep. Incomplete shifting operation or extremely poor acceleration is observed.

  1. Malfunction of forward clutch
  2. Malfunction of torque converter
  3. Malfunction of CVT assembly
  4. Malfunction of valve body assembly
  5. Malfunction of TCM
  1. STEP 1. Engine-related troubleshooting check Check for engine malfunction. Q: Is the check result normal? YES: Go to Step 2. NO: Carry out the engine-related troubleshooting.
  2. STEP 2. Torque converter stall test implementation Refer to «TORQUE CONVERTER STALL TEST»(/mitsubishi/lancer-evolution/x-2007-2016/remont/automatic-trans/#continuously-variable-transaxle-on-vehicle-service-except-lancer-evolution__torque-converter-stall-test) . Q: Is the check result normal? YES: Go to Step 3. NO (stall speed is low.): Replace the torque converter. NO (stall speed is high.): Go to Step 4 .
  3. STEP 3. Forward clutch pressure check Carry out "hydraulic test" (Refer to «HYDRAULIC PRESSURE TEST»(/mitsubishi/lancer-evolution/x-2007-2016/remont/automatic-trans/#continuously-variable-transaxle-on-vehicle-service-except-lancer-evolution__hydraulic-pressure-test) ). Q: Is the check result normal? YES: Replace the forward clutch. NO: Replace the valve body assembly.
  4. STEP 4. Retest the system. Replace TCM, and then recheck symptoms. Q: Does the malfunction take place again? YES: Replace the CVT assembly. NO: The inspection is complete.

Scheme 58

Scheme 58: Inspection Procedure 5: Cannot be Changed in Sport Mode. < Vehicles with sport mode >

Gears cannot be changed even when the selector lever is moved to "+" or "-" position during sport mode.

  1. Damaged wiring harness and connectors
  2. Malfunction of TCM
  3. Malfunction of selector lever assembly (Faulty shift switch assembly)
  1. STEP 1. M.U.T.-III data list Item 52: Select switch (up) Item 53: Select switch (down) (Refer to «DATA LIST REFERENCE TABLE»(/mitsubishi/lancer-evolution/x-2007-2016/remont/automatic-trans/#continuously-variable-transaxle-on-vehicle-service-except-lancer-evolution__data-list-reference-table) .) Q: Is the check result normal? YES: Intermittent malfunction NO: Go to Step 2.
  2. STEP 2. Shift switch assembly single unit check Refer to «SHIFT SWITCH ASSEMBLY CONTINUITY CHECK»(/mitsubishi/lancer-evolution/x-2007-2016/remont/automatic-trans/#continuously-variable-transaxle-on-vehicle-service-except-lancer-evolution__shift-switch-assembly-continuity-check) . Q: Is the check result normal? YES: Go to Step 3. NO: Replace the selector lever assembly.
  3. STEP 3. Check the following connector: C-27 selector lever assembly connector C-40 TCM connector C-128 intermediate connector Check the terminals for a contact status problem and internal short circuit. Q: Is the check result normal? YES: Go to Step 4. NO: Repair the connector concerned.
  4. STEP 4. Check for open circuit and short to ground in the wiring harness between the selector lever assembly connector and the TCM connector. Between C-27 selector lever assembly connector (terminal No. 7) and body ground Between C-27 selector lever assembly connector (terminal No. 8) and C-40 TCM connector (terminal No. 35) Between C-27 selector lever assembly connector (terminal No. 9) and C-40 TCM connector (terminal No. 44) Between C-27 selector lever assembly connector (terminal No. 10) and C-40 TCM connector (terminal No. 43) Between C-27 selector lever assembly connector (terminal No. 8) and body ground Between C-27 selector lever assembly connector (terminal No. 9) and body ground Between C-27 selector lever assembly connector (terminal No. 10) and body ground Q: Is the check result normal? YES: Go to Step 5. NO: Repair the wiring harness.
  5. STEP 5. Retest the system. Q: Does the malfunction take place again? YES: Replace TCM. NO: Intermittent malfunction

Scheme 59

Scheme 59: Inspection Procedure 6: Cannot be Changed with the Paddle Shift. < Vehicles with sport mode >

The transaxle does not upshift or downshift when the paddle shift is operated.

  1. Malfunction of paddle shift switch
  2. Damaged wiring harness and connectors
  3. Malfunction of TCM
  1. STEP 1. M.U.T.-III data list Item 54: Paddle switch (up) Item 55: Paddle switch (down) (Refer to «DATA LIST REFERENCE TABLE»(/mitsubishi/lancer-evolution/x-2007-2016/remont/automatic-trans/#continuously-variable-transaxle-on-vehicle-service-except-lancer-evolution__data-list-reference-table) .) Q: Is the check result normal? YES: Intermittent malfunction NO: Go to Step 2.
  2. STEP 2. Check the following connector: C-41 TCM connector C-210 paddle shift switch connector C-127 intermediate connector Check the contact status of the terminals. Q: Is the check result normal? YES: Go to Step 3. NO: Repair the damaged connector.
  3. STEP 3. Paddle shift switch single unit check Refer to «PADDLE SHIFT SWITCH CHECK»(/mitsubishi/lancer-evolution/x-2007-2016/remont/automatic-trans/#continuously-variable-transaxle-on-vehicle-service-except-lancer-evolution) . Q: Is the check result normal? YES: Go to Step 4. NO: Replace the paddle shift assembly.
  4. STEP 4. Check for open circuit in the wiring harness between the TCM connector and the paddle shift switch connector Between C-41 TCM connector (terminal No. 22) and C-210 paddle shift switch connector (terminal No. 1) Between C-41 TCM connector (terminal No. 21) and C-210 paddle shift switch connector (terminal No. 3) Between C-210 paddle shift switch connector (terminal No. 2) and the body ground Q: Is the check result normal? YES: Go to Step 5. NO: Repair the wiring harness.
  5. STEP 5. Retest the system. Q: Is the check result normal? YES: Intermittent malfunction NO: Replace TCM.
  1. Thermal deterioration of the transmission fluid
  2. Damaged wiring harness and connectors
  3. Malfunction of the transmission fluid temperature sensor
  4. Clogged coolant system
  5. Clogged air-cooled transmission fluid cooler system
  6. Malfunction of the thermo valve
  7. Malfunction of TCM
  8. Malfunction of CVT assembly

Scheme 60

Scheme 60: DIAGNOSIS PROCEDURE

Scheme 61

Scheme 61
  1. STEP 1. M.U.T.-III special function Check the deterioration level of the transmission fluid. NOTE: The transmission fluid deterioration level is the accumulation of the values counted depending on the fluid temperature of a certain period of time, and it shows the thermal deterioration level of the transmission fluid. Q: Is the deterioration level of the transmission fluid less than 210,000? YES: Go to Step 2. NO: Replace the transmission Fluid.
  2. STEP 2. M.U.T.-III data list Item 5: Transmission fluid temperature sensor (Refer to «DATA LIST REFERENCE TABLE»(/mitsubishi/lancer-evolution/x-2007-2016/remont/automatic-trans/#continuously-variable-transaxle-on-vehicle-service-except-lancer-evolution__data-list-reference-table) .) Q: Is the check result normal? YES: Go to Step 3. NO: Diagnosis code No. P0712, P0713: Diagnose the transmission fluid temperature sensor. Refer to «DTC P0712: MALFUNCTION OF TRANSMISSION FLUID TEMPERATURE SENSOR (SHORT); DTC P0713: MALFUNCTION OF TRANSMISSION FLUID TEMPERATURE SENSOR (OPEN)»(/mitsubishi/lancer-evolution/x-2007-2016/remont/automatic-trans/#continuously-variable-transaxle-on-vehicle-service-except-lancer-evolution) .
  3. STEP 3. Air-cooled transmission fluid cooler system clogging check < 2.4 L engine > Check if the air-cooled transmission fluid cooler system is clogged according to the following procedure. CAUTION: Do not reuse the drained transmission fluid. Remove the transmission fluid cooler hose assembly. Blow air into the transmission fluid cooler hose assembly, and check that the air comes out from the opposite side. Blow air into the air-cooled transmission fluid cooler (A in the figure), and check that the air comes out from the opposite side (B in the figure). Install the parts, and replenish the transmission fluid to the specified quantity. Q: Is the check result normal? YES: Go to Step 4. NO: Replace the part(s) having damage or other problems.
  4. STEP 4. Thermo valve check Refer to «THERMO VALVE CHECK»(/mitsubishi/lancer-evolution/x-2007-2016/remont/automatic-trans/#continuously-variable-transaxle-on-vehicle-service-except-lancer-evolution) . Q: Is the check result normal? YES: Go to Step 5. NO: Replace the thermo valve.
  5. STEP 5. Coolant system clogging check Check if the coolant system is clogged according to the following procedure. CAUTION: Do not reuse the drained coolant. Drain the coolant. Remove water feed hose A, water feed hose B and water return hose A. Blow air into the removed parts, and check that the air comes out from the opposite side. Blow air into the coolant outlet (A in the figure), and check that the air comes out from the opposite side (B in the figure). Install the parts, and replenish the coolant to the specified quantity. Q: Is the check result normal? YES: Go to Step 6. NO: Replace the part(s) having damage or other problems.
  6. STEP 6. Retest the system. Q: Does a malfunction take place again? YES: Replace the CVT assembly. NO: Intermittent malfunction

DATA LIST REFERENCE TABLE

Item No.Display on scan toolCheck conditionsNormal conditions
1Primary speed sensor signalDriving conditionsNearly the same as the tachometer display
2Secondary speed sensor signalDriving conditionsNearly the same as the speedometer display
3Primary pressure sensor signalAlways0 V
4Secondary pressure sensor signalEngine: Idling Transmission range: N0.5 - 3.0 V
5Transmission fluid temperature sensor signalIgnition switch: ONTransmission fluid temperature: Approximately 20°C (68°F)1.9 - 22 V
Transmission fluid temperature: Approximately 80°C (176°F)0.8 - 1.1 V
6Power supply voltageIgnition switch: ONBattery positive voltage
7Primary speedDriving conditionsNearly the same as the tachometer display
8Secondary speedDriving conditionsApproximately (Speedometer display) x 45
9Engine revolutionEngine: IdlingNearly the same as the tachometer display
11Real variable speed ratioDriving conditions2.34 - 0.39
13Accelerator positionAccelerator pedal: Fully closed0%
Accelerator pedal: DepressedOpening angle value increases in response to the depression amount of the accelerator pedal.
Accelerator pedal: Fully opened100%
18Primary pressureAlways0 MPa
19Secondary pressureEngine: Idling Transmission range: N0.1 - 3.0 MPa (14.5 - 435 psi)
20Transmission fluid temperature (1)Ignition switch: ONTransmission fluid temperature: Approximately 20°C (68°F)39 - 55 count
Transmission fluid temperature: Approximately 80°C (176°F)152 - 170 count
21Vehicle speed (inference)Driving conditionsNearly the same as the speedometer display
22Real vehicle speedDriving conditionsNearly the same as the speedometer display
26Real stepDriving conditions20 to 190 step
30LU solenoid monitor currentFrom lockup release to engage0 - 0.7 A
31LU solenoid output currentFrom lockup release to engage0 - 0.7 A
32Line pressure SOL. monitor currentEngine: Idling Transmission range: N0.45 - 0.75 A
Engine: Stalled0.08 - 0.3 A
33Line pressure SOL. output currentFrom low line pressure to high line pressure0 - 0.8 A
34Secondary PRS. SOL. monitor currentEngine: Idling Transmission range: N0.45 - 0.75 A
Engine: Stalled0.08 - 0.3 A
35Secondary PRS. SOL. monitor output currentFrom low secondary pressure to high secondary pressure0 - 0.8 A
36LU/SEL changeover SOL. outputIgnition switch: ONTransmission range: P, NON
Transmission range: 5 or more seconds have passed after the selector lever has been moved to R or D position.OFF
37LU/SEL changeover SOL. monitorIgnition switch: ONTransmission range: P, NON
Transmission range: 5 or more seconds have passed after the selector lever has been moved to R or D position.OFF
38Stepper motor coil ADriving conditionsON/OFF switches alternately.
39Stepper motor coil BDriving conditionsON/OFF switches alternately.
40Stepper motor coil CDriving conditionsON/OFF switches alternately.
41Stepper motor coil DDriving conditionsON/OFF switches alternately.
42Indicator P outputIgnition switch: ON Engine: StoppedTransmission range: PON
Transmission range: Other than the aboveOFF
43Indicator R outputIgnition switch: ON Engine: StoppedTransmission range: RON
Transmission range: Other than the aboveOFF
44Indicator N outputIgnition switch: ON Engine: StoppedTransmission range: NON
Transmission range: Other than the aboveOFF
45Indicator D outputIgnition switch: ON Engine: StoppedTransmission range: DON
Transmission range: Other than the aboveOFF
46Indicator L output < Vehicles without sport mode >Ignition switch: ON Engine: StoppedTransmission range: LON
Transmission range: Other than the aboveOFF
47Indicator SP mode output < Vehicles with sport mode >Ignition switch: ON Engine: StoppedTransmission range: Sport modeON
Transmission range: Other than the aboveOFF
48Idle switch signalIgnition switch: ON Engine: StoppedAccelerator pedal: Fully closedON
Accelerator pedal: Fully openedOFF
49Transmission range switchIgnition switch: ON Engine: StoppedTransmission range: PP, N
Transmission range: RR
Transmission range: NP, N
Transmission range: DD
Transmission range: L < Vehicles without sport mode >L
50Brake switchIgnition switch: ON Engine: StoppedBrake pedal: DepressedON
Brake pedal: ReleasedOFF
51SP mode switch < Vehicles with sport mode >Ignition switch: ON Engine: StoppedTransmission range: Sport modeON
Transmission range: Other than sport modeOFF
52Select switch (up) < Vehicles with sport mode >Ignition switch: ON Engine: StoppedTransmission range: Upshift and holdON
Transmission range: Other than the aboveOFF
53Select switch (down) < Vehicles with sport mode >Ignition switch: ON Engine: StoppedTransmission range: Downshift and holdON
Transmission range: Other than the aboveOFF
54Paddle switch (up) < Vehicles with sport mode >Ignition switch: ON Engine: StoppedPaddle shift lever position: Upshift and holdON
Paddle shift lever position: Other than the aboveOFF
55Paddle switch (down) < Vehicles with sport mode >Ignition switch: ON Engine: StoppedPaddle shift lever position: Downshift and holdON
Paddle shift lever position: Other than the aboveOFF
56ABS actuation signalABS operatedON
ABS not operatedOFF
59Shift positionIgnition switch: ON Engine: StoppedTransmission range: PP, N
Transmission range: RR
Transmission range: NP, N
Transmission range: DD
Transmission range: L < Vehicles without sport mode >L
60Gear position (SP mode) < Vehicles with sport mode >Transmission range: Sport modeIdling1st
Drive at a constant speed of 30 km/h (19 mph) in 2nd gear.2nd
Drive at a constant speed of 35 km/h (22 mph) in 3rd gear.3rd
Drive at a constant speed of 40 km/h (25 mph) in 4th gear.4th
Drive at a constant speed of 50 km/h (31 mph) in 5th gear.5th
Drive at a constant speed of 60 km/h (37 mph) in 6th gear.6th
(1) Relation between fluid temperature and COUNT is shown to the characteristics chart.
(1)Relation between fluid temperature and COUNT is shown to the characteristics chart.

DATA LIST REFERENCE TABLE

Scheme 62

Scheme 62

Scheme 63

Scheme 63: TCM TERMINAL VOLTAGE REFERENCE CHART FOR TRANSAXLE OPERATION
Terminal No.Check itemCheck conditionsStandard value
1Line pressure solenoid valveIgnition switch: ON Engine: Stopped Transmission range: PAccelerator pedal: Fully closedApproximately 5.0 - 7.0 V
Accelerator pedal: Fully openedApproximately 1.0 V
2Secondary pressure solenoid valveIgnition switch: ON Engine: Stopped Transmission range: PAccelerator pedal: Fully closedApproximately 5.0 - 7.0 V
Accelerator pedal: Fully openedApproximately 3.0 - 4.0 V
3Lockup solenoid valveDriving conditionsLockup releasedApproximately 6.0 V
Lockup engagedApproximately 1.5 V
4CAN_H
5CAN_L
12Power supplyIgnition switch: ONBattery positive voltage
Ignition switch: OFF1 V or less
13GroundAlways1 V or less
14Lockup/select switching solenoid valveIgnition switch: ON Engine: StoppedTransmission range: N, PBattery positive voltage
Transmission range: 5 or more seconds have passed after the selector lever has been moved to R or D position.1 V or less
17ROM assembly (SEL2)
18ROM assembly (SEL1)
19ROM assembly (SEL3)
21Paddle shift switch (down) < Vehicles with sport mode >Ignition switch: ONPaddle shift lever position: Downshift and hold1 V or less
Paddle shift lever position: Other than the aboveBattery positive voltage
22Paddle shift switch (up) < Vehicles with sport mode >Ignition switch: ONPaddle shift lever position: Upshift and hold1 V or less
Paddle shift lever position: Other than the aboveBattery positive voltage
25Power supplyIgnition switch: ONBattery positive voltage
Ignition switch: OFF1 V or less
26GroundAlways1 V or less
31Back-up power supplyAlwaysBattery positive voltage
32Transmission range switch PIgnition switch: ON Transmission range: PBattery positive voltage
Ignition switch: ON Transmission range: Other than P1 V or less
33Transmission range switch RIgnition switch: ON Transmission range: RBattery positive voltage
Ignition switch: ON Transmission range: other than R1 V or less
34Transmission range switch NIgnition switch: ON Transmission range: NBattery positive voltage
Ignition switch: ON Transmission range: Other than N1 V or less
35Select switch < Vehicles with sport mode >Ignition switch: ONTransmission range: Sport mode1 V or less
Transmission range: Other than the aboveBattery positive voltage
36Secondary pulley rotation sensorTransmission range: D Drive at a constant speed of Approximately 20 km/h (12 mph) Use an oscilloscope to measure the voltage between the terminals No. 36 and No. 26.Oscilloscope inspection procedure (Refer to OSCILLOSCOPE INSPECTION PROCEDURES .)
37Primary rotation sensorTransmission range: D Drive at a constant speed of Approximately 20 km/h (12 mph) Use an oscilloscope to measure the voltage between the terminals No. 37 and No. 26.Oscilloscope inspection procedure (Refer to OSCILLOSCOPE INSPECTION PROCEDURES .)
39Secondary pressure sensorEngine: Idling Transmission range: NApproximately 1.0 V
40Stepper motor AWithin 2 seconds after the ignition switch is turned to the ON positionPulse width: 30 ms
41Stepper motor BWithin 2 seconds after the ignition switch is turned to the ON positionPulse width: 10 ms
43Upshift switch < Vehicles with sport mode >Transmission range: Sport modeTransmission range: Upshift and hold1 V or less
Transmission range: Other than the aboveBattery positive voltage
44Downshift switch < Vehicles with sport mode >Transmission range: Sport modeTransmission range: Downshift and hold1 V or less
Transmission range: Other than the aboveBattery positive voltage
45Transmission range switch DIgnition switch: ON Transmission range: DBattery positive voltage
Ignition switch: ON Transmission range: other than D1 V or less
46Transmission range switch L < Vehicles without sport mode >Ignition switch: ON Transmission range: LBattery positive voltage
Ignition switch: ON Transmission range: other than L1 V or less
48Sensor groundAlways1 V or less
49Sensor power supplyIgnition switch: ON5.0 V
50Transmission fluid temperature sensorIgnition switch: ON Transmission fluid temperature: 20°C (68°F)Approximately 2.0 V
Ignition switch: ON Transmission fluid temperature: 80°C (176°F)Approximately 1.0 V
51Stepper motor CWithin 2 seconds after the ignition switch is turned to the ON positionPulse width: 30 ms
52Stepper motor DWithin 2 seconds after the ignition switch is turned to the ON positionPulse width: 10 ms

TCM TERMINAL VOLTAGE REFERENCE CHART - TRANSAXLE OPERATION

OSCILLOSCOPE INSPECTION PROCEDURES

With the connector remain connected, connect the oscilloscope probe to each terminal of TCM.

OSCILLOSCOPE INSPECTION PROCEDURES TABLE Terminal No. Check item Check conditions Normal conditions Wave patterns 36 - 26 Secondary pulley rotation sensor Transmission range: D Drive at a constant speed of Approximately 20 km/h (12 mph) Between 0 and 4.5 V, the pulse cycle is constant. 37 - 26 Primary pulley rotation sensor

SPECIAL TOOLS

SPECIAL TOOLS Tool Tool number and name Supersession Application MB991958 MB991824 MB991827 MB991910 MB991911 MB991914 MB991825 MB991826 M.U.T.-III sub assembly Vehicle communication interface (V.C.I.) M.U.T.-III USB cable M.U.T.-III main harness A (Vehicles with CAN communication system) M.U.T.-III main harness B (Vehicles without CAN communication system) M.U.T.-III main harness C (for Chrysler models only) M.U.T.-III measurement adapter M.U.T.-III trigger harness MB991824-KIT NOTE: G: MB991826 M.U.T.-III trigger harness is not necessary when pushing V.C.I. ENTER key. CAUTION: For vehicles with CAN communication, use M.U.T.-III main harness A to send simulated vehicle speed. If you connect M.U.T.-III main harness B instead, the CAN communication does not function correctly. Checking diagnostic trouble codes MB992006 Extra fine probe - Making voltage and resistance measurement during troubleshooting MD998330 (Includes MD998331) Oil pressure gauge (3.0 MPa, 427 psi) MD998330-01 Measurement of hydraulic pressure MB992127 Joint - MB995062 Flushing tool MLR-6906-C or Equivalent Flushing cooler and tube MB991928 Engine hanger MB991929 Joint (50) x2 MB991930 Joint (90) x2 MB991931 Joint (140) x2 MB991932 Foot (standard) x4 MB991933 Foot (short) x2 F: MB991934 Chain and hook assembly Tool not available When the engine hanger is used: Supporting the engine assembly during removal and installation of the transaxle assembly MB991895 Engine hanger Tool not available MB992201 Engine hanger plate - MB991527 Engine hanger

Scheme 64

Scheme 64: SPECIAL TOOLS

Scheme 65

Scheme 65

Scheme 66

Scheme 66

Scheme 67

Scheme 67

Scheme 68

Scheme 68

Scheme 69

Scheme 69

Scheme 70

Scheme 70

CVT CONTROL COMPONENT LAYOUT

NameSymbol
Accelerator pedal position sensorK
CVT assembly connector (Solenoid valve assembly, transmission fluid temperature sensor)F
CVT control relayC
Crankshaft position sensorA
Data link connectorI
Paddle shift switch < Vehicles with sport mode >H
Primary pulley speed sensorE
Secondary pulley speed sensorB
Shift lock solenoidL
Shift switch assembly < Vehicles with sport mode >L
Stoplight switchJ
TCMG
Transmission range switchD

CVT CONTROL COMPONENT LAYOUT TABLE

Scheme 71

Scheme 71

Scheme 72

Scheme 72

Scheme 73

Scheme 73

TRANSMISSION FLUID CHECK

CAUTIONReplace the transmission fluid whenever the transaxle is replaced with a new one or the vehicle is driven in harsh conditions.

Scheme 74

Scheme 74

Scheme 75

Scheme 75
  1. Drive the vehicle until the transmission fluid is warmed up to the normal operating temperature 70 - 80°C (158 - 176°F). NOTE: Use M.U.T.-III. to measure the transmission fluid temperature. NOTE: When a certain amount of time is required to warm up the transmission fluid to the normal operating temperature 70 - 80°C (158 - 176°F), check the oil level referring to the characteristics chart.
  2. Park the vehicle on a level surface.
  3. Move the selector lever to every position to fill the torque converter and the hydraulic circuit with the transmission fluid, and then move the selector lever to "P" or "N" range.
  4. Wipe clean the area around the dipstick, and then remove the dipstick to check the condition of the transmission fluid. NOTE: If the transmission fluid smells burnt or is excessively deteriorated or dirty, the transmission fluid is contaminated with particles of the metal bushings and friction material. In these cases, the transaxle must be overhauled.
  5. Check that the transmission fluid level is within the "H" area on the dipstick. If the fluid level is low, add the transmission fluid to the "H" level. Transmission fluid: DIA QUEEN CVTF-J1 NOTE: When the transmission fluid level is low, the oil pump sucks air together with the transmission fluid, and produces air bubbles in the hydraulic circuit. The air bubbles in the hydraulic circuit decreases the hydraulic pressure, causing the delayed shift or slippage of the belt, clutch, and brake. When the transmission fluid level is too high, the fluid is stirred by the gear and foams up, and the problems similar to those when the transmission fluid level is low will occur. In either case, air bubbles cause the overheat and oxidation of the transmission fluid, which prevents normal operation of the valve, clutch, and brake. Beside, when the transmission fluid is foamy, it flows out of the transaxle vent hole. This may be taken as the fluid leakage by mistake.
  6. Insert the dipstick securely.

Scheme 76

Scheme 76: TRANSMISSION FLUID REPLACEMENT
  1. Remove the drain plug on the bottom of the transaxle case to drain the transmission fluid. Draining amount: Approximately 5.1 dm 3 (5.39 qt)
  2. Install the drain plug with a new gasket to the transaxle case, and tighten it to the specified torque. Tightening torque: 34 ± 2 N.m (25 ± 2 ft-lb) CAUTION: If the transaxle case becomes full before filling 5.1 dm 3 (5.39 qt) of transmission fluid, stop filling the transmission fluid.
  3. Fill in the new transmission fluid through the filler tube. Filling amount: Approximately 5.1 dm 3 (5.39 qt) Transmission fluid: DIA QUEEN CVTF-J1
  4. Start up the engine and let it idle for 1 to 2 minutes.
  5. Move the selector lever to every position, and then move it to the "P" or "N" range.
  6. Stop the engine and perform the above steps 1 to 5 again.
  7. Stop the engine, and discharge a small amount of transmission fluid to check for fouling. If fouling is found, repeat steps 1 to 5 until clean transmission fluid comes out.
  8. Drive the vehicle until the transmission fluid is warmed up to the normal operating temperature 70 - 80°C (158 - 176°F), and check the transmission fluid level. It must be within the "H" area on the dipstick. NOTE: The "COLD" level is for reference only. Use the "H" level as the criteria. NOTE: Use M.U.T.-III. to measure the transmission fluid temperature. NOTE: When a certain amount of time is required to warm up the transmission fluid to the normal operating temperature 70 - 80°C (158 - 176°F), check the fluid level referring to the characteristics chart.
  9. Adjust the transmission fluid level to the specified level. Refill the transmission fluid when the fluid level is low, and drain the transmission fluid through the drain plug when the fluid level is high.
  10. Securely insert the dipstick into the filler tube.
  11. TCM records the deterioration level of the transmission fluid. After replacing the transmission fluid with new one, use M.U.T.-III to reset the deterioration level recorded in TCM.

FLUSHING COOLERS AND TUBES

Required Special Tool

MB995062: Flushing Tool

WARNINGWear protective eyewear that meets the requirements of ANSI Z87.1 - 1968 and OSHA. Wear standard industrial rubber gloves. Keep lighted cigarettes, sparks, flames, and other ignition sources away from the area to prevent the ignition of combustible liquids and gases. Keep a class B fire extinguisher in the area where the flushing tool will be used. Keep the area well ventilated. Do not let flushing solvent come in contact with eyes or skin. If it does, flush with water for 15 to 20 seconds. Remove contaminated clothing and wash affected skin with soap and water. Seek medical attention.

When a transaxle failure has contaminated the transmission fluid, the transaxle must be flushed. The transmission fluid warmer (transmission fluid cooler) on the transaxle must also be replaced. The torque converter must also be replaced with an exchange unit. This will ensure that metal particles or sludged transmission fluid are not later transferred back into the reconditioned (or replaced) transaxle. There are two different procedures for flushing coolers and lines. The recommended procedure is to use special tool MB995062 Flushing Tool. The other procedure is to use a hand suction gun and mineral spirits.

Scheme 77

Scheme 77
  1. Remove the cover plate filler plug on special tool MB995062. Fill the reservoir 1/2 to 3/4 full with fresh flushing solution. Flushing solvents are petroleum based solutions generally used to clean transaxle components. Do not use solvents containing acids, water, gasoline, or any other corrosive liquids.
  2. Reinstall the filler plug on special tool MB995062.
  3. Verify that the pump power switch is turned "OFF." Connect the red alligator clip to the positive battery terminal. Connect the black alligator clip to a good ground.
  4. Disconnect the cooler lines at the transaxle. NOTE: When flushing the transaxle cooler and lines, always reverse flush.
  5. Connect the pressure line to the OUTLET line (from cooler).
  6. Connect the return line to the INLET line (to cooler).
  7. Turn the pump "ON" for two to three minutes to flush the cooler(s) and lines. Monitor the pressure readings. Clear the return lines. Pressure readings should stabilize below 138 kPa (20 psi) for vehicles equipped with a single cooler and 208 kPa (30 psi) for vehicles equipped with dual coolers. If flow is intermittent or exceeds these pressures, replace the cooler(s).
  8. Turn the pump "OFF."
  9. Disconnect the suction line from the reservoir at the cover plate. Disconnect the return line at the cover plate and place it in a drain pan.
  10. Turn the pump "ON" for 30 seconds to purge flushing solution from the cooler(s) and lines. Turn the pump "OFF."
  11. Place the suction line into a one quart container of DIA QUEEN CVTF-J1 transmission fluid.
  12. Turn the pump "ON" until all transmission fluid is removed from the one quart container and lines. This purges any residual cleaning solvent from the transaxle cooler(s) and lines. Turn the pump "OFF."
  13. Disconnect the alligator clips from the battery. Reconnect the flusher lines to the cover plate, and remove the flushing adapters from the cooler lines. Reconnect the cooler lines.

OIL COOLER FLOW CHECK

After the new or repaired transaxle has been installed, fill to the proper level with DIA QUEEN CVTF-J1. The flow should be checked using the following procedure

CAUTIONWith the fluid set at the proper level, transmission fluid collection should not exceed one quart or internal damage to the transaxle may occur.
  1. Disconnect the OUTLET line (from cooler) at the transaxle and place a collecting container under the disconnected line.
  2. Run the engine at curb idle speed with the shift selector in neutral.
  3. If transmission fluid flow is intermittent or it takes more than 20 seconds to collect one quart of transmission fluid, replace the cooler.
  4. If flow is within acceptable limits, reconnect the cooler line. Then fill the transaxle to the proper level, using DIA QUEEN CVTF-J1.

TRANSMISSION RANGE SWITCH CONTINUITY CHECK

ItemTerminal numberResistance value
P3 - 2, 7 - 10Continuity exists (2 ohms or less).
R3 - 9
N3 - 8, 7 - 10
D3 - 5
L < Vehicles without sport mode >3 - 1

TRANSMISSION RANGE SWITCH CONTINUITY CHECK

Scheme 78

Scheme 78

Scheme 79

Scheme 79

Scheme 80

Scheme 80: TRANSMISSION RANGE SWITCH AND CONTROL CABLE ADJUSTMENT

Scheme 81

Scheme 81
  1. Move the selector lever to the N range.
  2. Loosen the adjusting nut so that the manual control lever moves freely.
  3. Move the manual control lever to Neutral position.
  4. Align the hole at the end of the manual control lever and the hole in the transmission range switch body flange (section A - A). NOTE: Insert a ø5 bar into the aligned holes in the transmission range switch body flange and on the tip of the manual control lever to position the transmission range switch body.
  5. Use the adjusting nut to tighten the transaxle control cable to the specified torque. Tightening torque: 9.5 ± 3.5 N.m (84 ± 30 in-lb)
  6. Make sure that the selector lever is in the N range.
  7. Make sure that the transaxle-side ranges that are corresponding to the transmission range operate and function without fail.

ACCELERATOR PEDAL POSITION SENSOR (APS) CHECK

Refer to DIAGNOSTIC TROUBLE CODE CHART for 2.0L Non-Turbo, DIAGNOSTIC TROUBLE CODE CHART for 2.0L Turbo or DIAGNOSTIC TROUBLE CODE CHART for 2.4L.

TRANSMISSION RANGE SWITCH CHECK

STOPLIGHT SWITCH CHECK

Scheme 82

Scheme 82: CVT CONTROL RELAY CHECK

Scheme 83

Scheme 83
  1. Remove the CVT control relay.
  2. Use a jumper wire to connect the positive battery terminal (+) to the CVT control relay terminal No. 2, and the negative battery terminal (-) to the terminal No. 1.
  3. Check for continuity between the CVT control relay terminals No. 3 and No. 4. CVT CONTROL RELAY CONTINUITY CHECK Jumper wire Continuity between terminals No. 3 and No. 4 Connect Yes (2 ohms or less) Disconnect No
  4. If not as specified, replace the CVT control relay.

Scheme 84

Scheme 84: SOLENOID VALVE CHECK
  1. While pressing A in the figure, turn B counterclockwise to unlock the CVT assembly connector, and disconnect the connector.
  2. Measure the resistance between the terminals of the applicable solenoid valves and ground. Standard value: SOLENOID VALVE CHECK Terminal No. Applicable solenoid valve Resistance value ohms 1 Line pressure solenoid valve Approximately 5.6 to 6.6 2 Secondary pressure solenoid valve 3 Lockup solenoid valve 4 Lockup/select switching solenoid valve Approximately 25.5 to 29.3
  3. When the resistance is within the standard value, check the power supply and the ground circuits. CAUTION: Each solenoid valve cannot be removed or replaced as a single unit. When replacement of any one of the solenoid valves is necessary, replace the valve body assembly.
  4. When the resistance is outside the standard value, replace the valve body assembly and the harness.

Scheme 85

Scheme 85
  1. While pressing A in the figure, turn B counterclockwise to unlock the CVT assembly connector, and disconnect the connector. CAUTION: Insert a thermometer which is made of metal or is put in a metal case (overall length: approximately 150 - 200 mm) into the transaxle case hole approximately 80 mm.
  2. Remove the oil filler tube assembly (Refer to «TRANSAXLE ASSEMBLY»(/mitsubishi/lancer-evolution/x-2007-2016/remont/automatic-trans/#continuously-variable-transaxle-on-vehicle-service-except-lancer-evolution) ), and insert a thermometer into the transaxle case hole. NOTE: If a radiation thermometer (non-contact thermometer) is available, use it to measure the surface temperature of the oil pan.
  3. Measure the resistance between the sensor-side connector terminal No. 17 of the CVT assembly connector and ground (terminal No. 19). Standard value: FLUID TEMPERATURE TO RESISTANCE TABLE Fluid temperature °C (°F) Resistance kohms At 0 (32) Approximately 15.5 At 20 (68) Approximately 6.5 At 40 (104) Approximately 3.1 At 60 (140) Approximately 1.6 At 80 (176) Approximately 0.9 At 100 (212) Approximately 0.5 NOTE: In the information screen on the multi-information display, the fluid temperature warning comes on when the transmission fluid temperature is approximately 140°C (284°F) or higher, and automatically goes out when the transmission fluid temperature dropped below approximately 137°C (279°F). CAUTION: The transmission fluid temperature sensor cannot be removed or replaced as a single unit. When the transmission fluid temperature sensor needs to be replaced, replace the valve body assembly.
  4. When the resistance of the transmission fluid temperature sensor is outside the standard value, and the fluid temperature warning comes on/goes out at other than the specified temperatures, replace the valve body assembly and the harness.

Scheme 86

Scheme 86: PADDLE SHIFT SWITCH CHECK

Scheme 87

Scheme 87
  1. Check that the paddle shift lever is returned to the original position quickly when the lever is released after operation of the paddle shift lever (+/- side) (pulling to the rear side of the vehicle). In addition, check for abnormal looseness, friction and abnormal noise.
  2. Remove the paddle shift assembly. (Refer to «STEERING COLUMN SHAFT ASSEMBLY»(/mitsubishi/lancer-evolution/x-2007-2016/remont/manual-power-steering/#power-steering-except-lancer-evolution) .)
  3. Check the continuity between the paddle shift switch connector terminals. Standard value: PADDLE SHIFT SWITCH CHECK Paddle shift lever Terminal number Resistance value Upshift and hold the lever. 1 - 2 Continuity exists (2 ohms or less). Downshift and hold the lever. 2 - 3 No operation No continuity between the terminals.
  4. In the cases other than the above, replace the paddle shift assembly.

Scheme 88

Scheme 88: SELECTOR LEVER OPERATION CHECK
  1. Pull up on the parking brake lever.
  2. Move the selector lever to every range and check that the lever moves smoothly with secure feel of engagement.
  3. Make sure that the engine starts when the selector lever is in the "N" or "P" range, and does not start when the selector lever is in other range.
  4. Start the engine. Release the parking brake lever.
  5. Make sure that the vehicle moves forward when the selector lever is moved from the "N" range to "D" range, or to the 1st to 6th speed in the sports mode < Vehicles with sport mode >. Also make sure that the vehicle moves backward when the selector lever is moved from the "N" to "R" range.
  6. Stop the engine.
  7. Turn "ON" the ignition switch, and move the selector lever from the "P" to "R" range. Check that the backup light comes on and the tone alarm sounds at this time. NOTE: Since the vehicle is equipped with the CVT wrong-operation preventive device, the selector lever cannot be moved out of the "P" position without depressing the brake pedal after turning "ON" the ignition switch.

Scheme 89

Scheme 89: KEY INTERLOCK MECHANISM CHECK/ADJUSTMENT
  1. Carry out the following check. KEY INTERLOCK MECHANISM CHECK/ADJUSTMENT TABLE Inspection procedure Check conditions Items to be checked (Normal conditions) 1 Brake pedal: Depress Ignition switch position: "LOCK" (OFF) or removed The selector lever cannot be moved out of "P" position. 2 Ignition switch position: "ON" The selector lever can be moved from "P" position to other positions smoothly. 3 Transmission range: Other than "P" The ignition switch cannot be turned to the "LOCK" (OFF) position. 4 Transmission range: "P" The ignition switch can be turned to the "LOCK" (OFF) position smoothly.
  2. If the normal conditions are not obtained after performing the above operations, install the key interlock cable in the following procedures. (Automatic adjustment) Disconnect the key interlock cable connection (selector lever side) (Refer to «CVT KEY INTERLOCK AND SHIFT LOCK MECHANISMS»(/mitsubishi/lancer-evolution/x-2007-2016/remont/automatic-trans/#continuously-variable-transaxle-on-vehicle-service-except-lancer-evolution) ). CAUTION: Leave the ignition switch in the "LOCK" (OFF) position until the key interlock cable installation is completed. Move the selector lever to the "P" position and turn the ignition switch to the "LOCK" (OFF) position. Install the tip of the key interlock cable to the lock cam of the selector lever assembly, taking care not to twist the inner cable. Install the adjuster case with its lock guide pulled up (unlocked). Securely push down the lock guide to lock it. NOTE: The lock position of the key interlock cable is automatically adjusted by a spring.

SYSTEM CHECK

Inspection procedureCheck conditionsItems to be checked (Normal conditions)Possible cause of abnormality
1Brake pedal not depressedIgnition switch position: Other than "ON"The selector lever cannot be moved out of the "P" positionAbnormality in the shift lock link (stuck, disengaged, broken, etc.) Abnormality in the electrical circuit Abnormality in the key interlock mechanism
2Brake pedal depressedAbnormality in the electrical circuit Abnormality in the key interlock mechanism
3Brake pedal not depressedIgnition switch position: "ON"Abnormality in the shift lock link (stuck, disengaged, broken, etc.) Abnormality in the electrical circuit
4Brake pedal depressedThe selector lever can be moved from the "P" position to other positions smoothly.Abnormality in the shift lock link (stuck, disengaged, broken, etc.) Abnormality in the electrical circuit
5Shift lock release button pressedAbnormality in the shift lock link (stuck, disengaged, broken, etc.)
6Brake pedal depressed/not depressedThe selector lever can be moved from the "R" position to the "P" position smoothly.Abnormality in the shift lock link (stuck, disengaged, broken, etc.)

SHIFT LOCK MECHANISM CHECK

Check each part for damage and disengagement.

Check that the lock lever smoothly moves in the direction of arrow B in the figure when the shift lock solenoid plunger is pressed in the direction of arrow A, and smoothly moves back to the original position when the plunger is released.

Scheme 90

Scheme 90: SHIFT LOCK LINK

Scheme 91

Scheme 91: SHIFT LOCK SOLENOID
  1. Measure the resistance between terminal No. 3 and No. 7 of the selector lever assembly connector. Standard value: 24 ± 1.2 ohms
  2. When the resistance is outside the standard value, replace the selector lever assembly.

REMOVAL AND INSTALLATION

WARNINGBe careful not to subject the SRS-ECU to any shocks during removal and installation of the transaxle control cable assembly.

Scheme 92

Scheme 92

>> A << KEY INTERLOCK CABLE INSTALLATION

CAUTIONLeave the ignition switch in the "LOCK" (OFF) position until the key interlock cable installation is completed.
  1. Move the selector lever to the "P" position and turn the ignition switch to the "LOCK" (OFF) position.
  2. Install the tip of the key interlock cable to the lock cam of the selector lever assembly, taking care not to twist the inner cable.
  3. Install the adjuster case with its lock guide pulled up (unlocked).
  4. Securely push down the lock guide to lock it. NOTE: The lock position of the key interlock cable is automatically adjusted by a spring.

SHIFT SWITCH ASSEMBLY CONTINUITY CHECK

Shift switch assemblyTransmission rangeTerminal numberContinuity
Select switchSport mode6 - 8Continuity
Other than above6 - 8No continuity
Shift switch (UP)Upshift and hold6 - 10Continuity
Other than above6 - 10No continuity
Shift switch (DOWN)Downshift and hold6 - 9Continuity
Other than above6 - 9No continuity

SHIFT SWITCH ASSEMBLY CONTINUITY CHECK

WARNINGBe careful not to subject the SRS-ECU to any shocks during removal and installation of the key interlock cable.

Scheme 93

Scheme 93

<< A >> KEY INTERLOCK CABLE (STEERING SIDE) REMOVAL

Turn the ignition switch to the "ACC" position and then pull the key interlock cable out from the ignition key cylinder.

>> A << KEY INTERLOCK CABLE (STEERING LOCK CYLINDER SIDE) INSTALLATION

Turn the ignition switch to the "ACC" position and then install the key interlock cable to the ignition key cylinder.

>> B << KEY INTERLOCK CABLE INSTALLATION

CAUTIONLeave the ignition switch in the "LOCK" (OFF) position until the key interlock cable installation is completed.
  1. Move the selector lever to the "P" position and turn the ignition switch to the "LOCK" (OFF) position.
  2. Install the tip of the key interlock cable to the lock cam of the selector lever assembly, taking care not to twist the inner cable.
  3. Install the adjuster case with its lock guide pulled up (unlocked).
  4. Securely push down the lock guide to lock it. NOTE: The lock position of the key interlock cable is automatically adjusted by a spring.
CAUTIONThe parts indicated by the * are the bolts with friction coefficient stabilizer. In removal, ensure there is no damage, clean dust and soiling from bearing and thread surfaces, and tighten them to the specified torque.

Scheme 94

Scheme 94

Scheme 95

Scheme 95

Required Special Tools

  1. MB991527: Hanger
  2. MB991895: Engine Hanger
  3. MB991928: Engine Hanger
  4. MB991930: Joint (90)
  5. MB991932: Foot (standard)
  6. MB992201: Engine hanger plate

<< A >> CVT ASSEMBLY HARNESS CONNECTOR DISCONNECTION

While pressing A in the figure, turn B counterclockwise to unlock the CVT assembly connector, and disconnect the connector.

Scheme 96

Scheme 96: << A >> CVT ASSEMBLY HARNESS CONNECTOR DISCONNECTION

<< B >> TRANSAXLE ASSEMBLY UPPER PART COUPLING BOLT REMOVAL

Only loosen the bolts from the engine and transaxle assembly (do not remove).

<< C >> TORQUE CONVERTER AND DRIVE PLATE COUPLING BOLT REMOVAL

  1. Remove the coupling bolts while turning the crankshaft.
  2. Fully push the torque converter into the transaxle side so that it does not remain on the engine side.

<< D >> INJECTOR PROTECTOR MOUNTING BOLT REMOVAL

Remove the injector protector mounting bolt (A shown in the illustration).

Scheme 97

Scheme 97: << D >> INJECTOR PROTECTOR MOUNTING BOLT REMOVAL

<< E >> TRANSAXLE MOUNTING BRACKET REMOVAL

  1. Place a garage jack against the transmission case with a piece of wood in between to support the engine and transaxle assembly.
  2. Operate a garage jack so that the weight of the engine and transaxle assembly is not applied to the transaxle mounting insulator, and remove the transaxle mounting bracket.

<< F >> ENGINE ASSEMBLY HOLDING

CAUTIONSince A and B in the figure differ in height, adjust the height by using the washer (approximately 1.5 mm) at B before tightening the bolts to the specified torque.

Scheme 98

Scheme 98

Scheme 99

Scheme 99

Scheme 100

Scheme 100

Scheme 101

Scheme 101
  1. Tighten the engine hanger plate (special tool: MB992201) to the specified torque at A in the figure (injector protector mounting bolt) and B in the figure (vacuum pipe assembly mounting bolt). Tightening torque: 20 ± 2 N.m (15 ± 1 ft-lb) (A in the figure) Tightening torque: 11 ± 1 N.m (98 ± 8 in-lb) (B in the figure)
  2. Install the hanger (special tool: MB991527).
  3. < When engine hanger (Special tool: MB991928) is used > Assemble the engine hanger (Special tool: MB991928). (Set the components below to the base hanger.) Slide bracket (HI) Foot x 4 (standard) (MB991932) Joint x 2 (90) (MB991930) Set the feet of the special tool as shown in the figure. NOTE: Adjust the engine hanger balance by sliding the slide bracket (HI). Set the chain to hanger (special tool: MB991527) to support the engine and transaxle assembly. Remove the garage jack and then remove the transaxle assembly upper part coupling bolts that have been loosened previously.
  4. < When using engine hanger (Special tool: MB991895) > Set the foot of the engine hanger (Special tool: MB991895) as shown in the figure. NOTE: Slide the front foot of the engine hanger (Special tool: MB991895) to balance the engine hanger. Set the chain to hanger (special tool: MB991527) to support the engine and transaxle assembly. Remove the garage jack and then remove the transaxle assembly upper part coupling bolts that have been loosened previously.

>> A << TRANSAXLE ASSEMBLY INSTALLATION

Fully push the torque converter into the transaxle side, and then assemble the transaxle assembly to the engine.

Scheme 102

Scheme 102: >> A << TRANSAXLE ASSEMBLY INSTALLATION

>> B << TRANSAXLE MOUNTING INSULATOR STOPPER INSTALLATION

Install the transaxle mounting insulator stopper as shown in the figure.

Scheme 103

Scheme 103: >> B << TRANSAXLE MOUNTING INSULATOR STOPPER INSTALLATION

>> C << INJECTOR PROTECTOR MOUNTING BOLT INSTALLATION

Tighten the injector protector mounting bolt (A in the figure) to the specified torque.

Tightening torque: 20 ± 2 N.m (15 ± 1 ft-lb)

>> D << TRANSAXLE CONTROL CABLE (TRANSAXLE SIDE) INSTALLATION

  1. Move the selector lever to the "N" range.
  2. Move the manual control lever to Neutral position.
  3. Align the hole at the end of the manual control lever and the hole in the inhibitor switch body flange (section A - A). NOTE: Insert a ø5 mm (0.2 inch) bar into the aligned holes in the transmission range switch body flange and on the tip of the manual control lever to position the transmission range switch body.
  4. Use the adjusting nut to tighten the transmission control cable to the specified torque. Tightening torque: 9.5 ± 3.5 N.m (84 ± 31 in-lb)
  5. Make sure that the transmission-side ranges that are corresponding to the transmission range operate and function without fail.
CAUTIONTo store the change pulley ratio status of the transaxle assembly in the TCM memory, drive the vehicle at 3 km/h (1.9 mph) or faster after replacing the TCM.

Scheme 104

Scheme 104

Scheme 105

Scheme 105: REMOVAL AND INSTALLATION

Scheme 106

Scheme 106: THERMO VALVE CHECK
  1. Obtain a container filled with water and place the thermo valve in it with a stick [approximately 6 mm (0.24 inch) in diameter] inserted. Gradually warm up the water while stirring, and check that the thermo valve opening temperature is within the standard value. The stick rises when the thermo valve opens. Standard value: 75 ± 1.5°C (167 ± 2.7°F)
  2. Warm up the water to the full-open temperature of the thermo valve, and check that the valve lift amount is within the standard value. Standard value: Full-open temperature 95°C (203°F) or more Valve lift amount when it is fully opened: 3 mm (0.12 inch) or more NOTE: Measure the height of the fully closed valve in advance, and then measure the valve height at fully open temperature to calculate the lift amount.