GENERAL DESCRIPTION
Inertia principal axes system is incorporated into the engine mount system.
- Longitudinal installation type of cylindrical liquid-filled engine mounting insulator is used for reduction of idle vibration and improvement of ride feeling.
- For transaxle mounting insulator, liquid-filled mount is used to improve ride feeling by optimizing insulator.
- Upper installation of roll stopper bracket reduces engine rolling, and increase of insulator bore also reduces idle vibration.
Scheme 547
Scheme 548
SPECIAL TOOL
SPECIAL TOOL TOOL TOOL NUMBER AND NAME SUPERSESSION APPLICATION MB991897 Ball joint remover MB991113-01, MB990635-01 or General service tool Knuckle and tie rod end ball joint disconnection NOTE: Steering linkage puller (MB990635 or MB991113)is also used to separate knuckle from tie rod end ball joint
Scheme 549
REMOVAL AND INSTALLATION
| CAUTION | *: Indicates parts which should be initially tightened, and then fully tightened after placing the vehicle horizontally and loading the full weight of the engine on the vehicle body. |
Scheme 550
| CAUTION | *: Indicates parts which should be initially tightened, and then fully tightened after placing the vehicle horizontally and loading the full weight of the engine on the vehicle body. |
Scheme 551
>>A<< TRANSAXLE MOUNTING INSULATOR STOPPER INSTALLATION
Install the transaxle mounting insulator stopper so that its arrow points upward.
Scheme 552
INSPECTION
- Check the transaxle mounting insulator for cracks, separation or deformation.
| CAUTION | *: Indicates parts which should be initially tightened, and then fully tightened after placing the vehicle horizontally and loading the full weight of the engine on the vehicle body. |
Scheme 553
>>A<< ENGINE FRONT ROLL STOPPER BRACKET INSTALLATION
Install the engine front roll stopper bracket so that its hole points towards the front side of the vehicle.
Scheme 554
>>B<< ENGINE FRONT MOUNTING CUSHION STOPPER INSTALLATION < 2.4L ENGINE >
Install the engine front mounting cushion stopper as shown.
Scheme 555
| CAUTION | Before removing the steering wheel and air bag module assembly, always refer to SUPPLEMENTAL RESTRAINTS SYSTEM - LANCER for Air bag Module and Clock Spring. Also, set the front wheels so that they are facing straight forward, and remove the ignition key. If you fail to do this, the SRS clock spring will be damaged, causing the SRS air bag to be inoperative and serious injury. *1: Indicates parts which should be initially tightened, and then fully tightened after placing the vehicle horizontally and loading the full weight of the engine on the vehicle body. *2: Indicates parts which should be temporarily tightened, and then fully tightened with the vehicle on the ground in the unladen condition. |
Scheme 556
<< A >> LOWER ARM ASSEMBLY REMOVAL
Lift the transaxle with a transmission jack, and then withdraw the front mounting bolts on the left lower arm assembly.
Scheme 557
<< B >> JAM NUTS (TIE ROD END AND KNUCKLE CONNECTION) REMOVAL
| CAUTION | Do not remove the nut from ball joint. Loosen it and use special tool MB991897 to avoid possible damage to ball joint threads. Hang special tool MB991897 with a cord to prevent it from falling. |
Scheme 558
- Install special tool MB991897 as shown in the figure.
- Turn the bolt and knob as necessary to make the jaws of special tool MB991897 parallel, tighten the bolt by hand and confirm that the jaws are still parallel. NOTE: When adjusting the jaws in parallel, make sure the knob is in the position shown in the figure.
- Tighten the bolt with a wrench to disconnect the tie rod end.
Scheme 559
<< C >> STABILIZER BAR, POWER STEERING GEAR AND LINKAGE AND FRONT AXLE NO.1 CROSSMEMBER ASSEMBLY REMOVAL
Support the front axle No.1 crossmember with a transmission jack, and then remove the crossmember mounting nuts and bolts.
Scheme 560
>>A<< STABILIZER BAR INSTALLATION
Align the identification color on the left side of the stabilizer bar with the right end of the bushing.
Scheme 561
>>B<< JAM NUTS INSTALLATION
Tighten the jam nut until its protruding length meets the standard value.
Standard value (A): 22+/-1.5 mm (0.87 +/-0.05 inch)
Scheme 562
- Check the front axle No.1 crossmember for cracks or damage.
FASTENER TIGHTENING SPECIFICATIONS
| ITEM | SPECIFICATION | |
|---|---|---|
| Crossmember | ||
| Engine rear roll stopper bracket bolt | 45 +/- 5 N. m (34 +/- 3 ft-lb) | |
| Engine rear roll stopper bracket nut | 52 +/- 7 N. m (39 +/- 5 ft-lb) | |
| Front axle No.1 crossmember bolt | 49 +/- 10 N. m (37 +/- 7 ft-lb) | |
| Front axle No.1 crossmember nut | 167 +/- 9 N. m (123 +/- 7 ft-lb) | |
| Lower arm assembly bolt | M14 x 97 | 186 +/- 10 N. m (138 +/- 7 ft-lb) |
| M14x 120 | 167 +/- 9 N. m (123 +/- 7 ft-lb) | |
| Lower arm assembly nut | 108 +/- 10 N. m (80 +/- 7 ft-lb) | |
| Power steering gear and linkage bolt | 70 +/- 10 N. m (52 +/- 7 ft-lb) | |
| Power steering gear and linkage clamp bolt | 70 +/- 10 N. m (52 +/- 7 ft-lb) | |
| Pressure hose bolt (bolt, eye) | 57 +/- 7 N. m (42 +/- 5 ft-lb) | |
| Pressure hose bolt (bolt, washer assembled) | 12 +/- 2 N. m (102 +/- 22 in-lb) | |
| Return pipe clamp bolt | 12 +/- 2 N. m (102 +/- 22 in-lb) | |
| Return pipe nut | 15 +/- 3 N. m (11 +/- 2 ft-lb) | |
| Stabilizer bracket bolt | 21 +/- 4 N. m (16 +/- 2 ft-lb) | |
| Steering shaft assembly bolt | 18 +/- 2 N. m (13 +/- 2 ft-lb) | |
| Tie rod end nut | 25 +/- 5 N. m (19 +/- 3 ft-lb) | |
| Engine mounting | ||
| Engine mounting insulator bolt | 44 +/- 10 N. m (33 +/- 7 ft-lb) | |
| Engine mounting insulator nut | 67 +/- 7 N. m (50 +/- 5 ft-lb) | |
| Grounding cable bolt | 12 +/- 2 N. m (102 +/- 22 in-lb) | |
| Engine roll stopper and centermember | ||
| Centermember bolt | 69 +/- 10 N. m (51 +/- 7 ft-lb) | |
| Engine front roll stopper bracket bolt | 45 +/- 5 N. m (34 +/- 3 ft-lb) | |
| Engine front roll stopper bracket nut < 2.0L ENGINE > | 52 +/- 7 N. m (39 +/- 5 ft-lb) | |
| Engine front roll stopper bracket bolt < 2.4L ENGINE > | 52 +/- 7 N. m (39 +/- 5 ft-lb) | |
| Engine rear roll stopper bracket bolt | 45 +/- 5 N. m (34 +/- 3 ft-lb) | |
| Engine rear roll stopper bracket nut | 52 +/- 7 N. m (39 +/- 5 ft-lb) | |
| Harness bracket bolt | 11 +/- 1 N. m (93 +/- 13 in-lb) | |
| Transaxle case rear roll stopper bracket bolt | 70 +/- 10 N. m (52 +/- 7 ft-lb) | |
| Transaxle mounting | ||
| Transaxle mounting insulator nut | 47 +/- 7 N. m (35 +/- 5 ft-lb) | |
| Transaxle mounting stopper nut | 82 +/- 7 N. m (61 +/- 5 ft-lb) | |
FASTENER TIGHTENING SPECIFICATIONS
SERVICE SPECIFICATION
| ITEM | SPECIFICATION |
|---|---|
| Protruding length of stabilizer bar mounting bolt mm (in) | 22 +/- 1.5 (0.87 +/- 0.05) |
SERVICE SPECIFICATION
See also:
• SUPPLEMENTAL RESTRAINTS SYSTEM - LANCER