Contents Section: Mechanical All sections

Power Plant Mount - Lancer Evolution Mitsubishi Lancer Evolution IX

Mechanical 14 illustrations ~447 words

GENERAL DESCRIPTION

Inertia principal axes system is incorporated into the engine mount system.

  1. The liquid-filled mount system have been adopted for engine mounting and transaxle mounting to improve ride feeling by optimizing the insulator.
  2. Installation of roll stopper in the upper area has reduced engine rolling. Furthermore, enlargement of insulator diameter has reduced idle vibration.

Scheme 911

Scheme 911: CONSTRUCTION DIAGRAM

SPECIAL TOOL

SPECIAL TOOL TOOL TOOL NUMBER AND NAME SUPERSESSION APPLICATION MB991897 Ball joint remover MB991113-01, MB990635-01 or General service tool Knuckle and tie rod end ball joint disconnection NOTE: Steering linkage puller (MB990635 or MB991113)is also used to disconnect knuckle and tie rod end ball joint

Scheme 912

Scheme 912: SPECIAL TOOL

REMOVAL AND INSTALLATION

CAUTION*: Indicates parts which should be initially tightened, and then fully tightened after placing the vehicle horizontally and loading the full weight of the engine on the vehicle body.

Scheme 913

Scheme 913

>> A << ENGINE MOUNTING CUSHION STOPPER INSTALLATION

Arrow marks on the engine mounting cushion stopper should face the shown direction.

Note. Disregard F and R stamped as a shared part.

Scheme 914

Scheme 914: >> A << ENGINE MOUNTING CUSHION STOPPER INSTALLATION

INSPECTION

  1. Check the engine mounting insulator for cracks, separation or deformation.
  2. Check the engine mounting cushion stoppers for deformation.
CAUTION*: Indicates parts which should be initially tightened, and then fully tightened after placing the vehicle horizontally and loading the full weight of the engine on the vehicle body.

Scheme 915

Scheme 915

>> A << TRANSAXLE MOUNTING STOPPER INSTALLATION

Install the transaxle mounting stopper so that its arrow points upward.

Scheme 916

Scheme 916: >> A << TRANSAXLE MOUNTING STOPPER INSTALLATION
  1. Check the transaxle mounting insulator for cracks, separation or deformation.
  2. Check the transaxle mounting stoppers for deformation.
CAUTION*: Indicates parts which should be initially tightened, and then fully tightened after placing the vehicle horizontally and loading the full weight of the engine on the vehicle body.

Scheme 917

Scheme 917

>> A << ENGINE FRONT ROLL STOPPER BRACKET INSTALLATION

Install the front roll stopper so that its hole points towards the front side of the vehicle.

Scheme 918

Scheme 918: >> A << ENGINE FRONT ROLL STOPPER BRACKET INSTALLATION
  1. Check the engine roll stopper insulators for cracks, separation or deformation.

Scheme 919

Scheme 919: REMOVAL AND INSTALLATION

Required Special Tool

  1. MB991897: Ball Joint Remover

<< A >> LOWER ARM ASSEMBLY REMOVAL

Lift the transaxle with a transmission jack, and then withdraw the front mounting bolt on the left lower arm assembly.

Scheme 920

Scheme 920: << A >> LOWER ARM ASSEMBLY REMOVAL

<< B >> TIE ROD END AND KNUCKLE DISCONNECTION

CAUTIONDo not remove the nut from ball joint. Loosen it and use special tool MB991897 to avoid possible damage to ball joint threads. Hang special tool MB991897 with cord to prevent it from falling.

Scheme 921

Scheme 921

Scheme 922

Scheme 922
  1. Install the special tool MB991897 as shown in the figure.
  2. Turn the bolt and knob as necessary to make the jaws of special tool MB991897 parallel, tighten the bolt by hand and confirm that the jaws are still parallel. NOTE: When adjusting the jaws in parallel, make sure the knob is in the position shown in the figure.
  3. Tighten the bolt with a wrench to disconnect the tie rod end.

<< C >> FRONT AXLE NO.1 CROSSMEMBER ASSEMBLY REMOVAL

Retain the crossmember with a transmission jack, and then remove the crossmember mounting bolt.

Scheme 923

Scheme 923: << C >> FRONT AXLE NO.1 CROSSMEMBER ASSEMBLY REMOVAL

>> A << STABILIZER BAR INSTALLATION

Align the identification color on the left side of the stabilizer bar with the right end of the bushing.

Scheme 924

Scheme 924: >> A << STABILIZER BAR INSTALLATION
  1. Check the front axle No.1 crossmember for cracks or damage.

FASTENER TIGHTENING SPECIFICATIONS

ITEMSPECIFICATION
Crossmember
Engine rear roll stopper rod bracket bolt45 +/- 5 N. m (34 +/- 3 ft-lb)
Engine rear roll stopper rod nut52 +/- 7 N. m (39 +/- 5 ft-lb)
Front axle No.1 crossmember bolt49 +/- 10 N. m (37 +/- 7 ft-lb)
Front axle No.1 crossmember nut167 +/- 9 N. m (123 +/- 7 ft-lb)
Lower arm and front axle No.1 crossmember connecting bolt front186 +/- 10 N. m (138 +/- 7 ft-lb)
Lower arm and front axle No.1 crossmember connecting bolt rear167 +/- 9 N. m (123 +/- 7 ft-lb)
Lower arm and knuckle connecting nut108 +/- 10 N. m (80 +/- 7 ft-lb)
Pressure hose eye bolt57 +/- 7 N. m (42 +/- 5 ft-lb)
Pressure hose bolt12 +/- 2 N. m (102 +/- 22 in-lb)
Return hose and return pipe bolt12 +/- 2 N. m (102 +/- 22 in-lb)
Return hose and return pipe nut15 +/- 3 N. m (11 +/- 2 ft-lb)
Stabilizer bar bracket bolt21 +/- 4 N. m (16 +/- 2 ft-lb)
Stabilizer link nut39 +/- 5 N. m (29 +/- 3 ft-lb)
Steering gear and linkage bolt70 +/- 10 N. m (52 +/- 7 ft-lb)
Steering shaft assembly and gear box connecting bolt18 +/- 2 N. m (13 +/- 2 ft-lb)
Tie rod end and knuckle connecting nut25 +/- 5 N. m (19 +/- 3 ft-lb)
Engine mounting
Engine mounting insulator nut67 +/- 7 N. m (50 +/- 5 ft-lb)
Engine mounting nut98 +/- 10 N. m (73 +/- 7 ft-lb)
Power steering oil pressure hose bolt12 +/- 2 N. m (102 +/- 22 in-lb)
Engine roll stopper, centermember
Engine front roll stopper bracket bolt45 +/- 5 N. m (34 +/- 3 ft-lb)
Engine front roll stopper bracket nut52 +/- 7 N. m (39 +/- 5 ft-lb)
Engine rear roll stopper rod bracket bolt45 +/- 5 N. m (34 +/- 3 ft-lb)
Engine rear roll stopper rod nut52 +/- 7 N. m (39 +/- 5 ft-lb)
Front axle crossmember bar bolt49 +/- 10 N. m (37 +/- 7 ft-lb)
Front suspension centermember bolt69 +/- 10 N. m (51 +/- 7 ft-lb)
Transaxle case front roll stopper bracket bolt70 +/- 10 N. m (52 +/- 7 ft-lb)
Transaxle case rear roll stopper bracket bolt70 +/- 10 N. m (52 +/- 7 ft-lb)
Transaxle mounting
Transaxle mounting insulator nut47 +/- 7 N. m (35 +/- 5 ft-lb)
Transaxle mounting nut < 5M/T >82 +/- 7 N. m (61 +/- 5 ft-lb)
Transaxle mounting bolt < 6M/T >82 +/- 7 N. m (61 +/- 5 ft-lb)

FASTENER TIGHTENING SPECIFICATIONS