Contents Wiring diagrams Section: Ignition Switch/steering Lock All sections

Diagnosis: Specifications Mitsubishi Galant IX

Ignition Switch/steering Lock 13 illustrations ~694 words

TORQUE CONVERTER STALL TEST

This test measures the maximum engine speed when the selector lever is in the "D" or "R" position and the torque converter stalls. This tests the operation of the torque converter, stator and one-way clutch operation, as well as the holding performance of the clutches and brakes in the transaxle.

WARNINGDo not let anyone stand in front of or behind the vehicle while this test is performed.

Scheme 1

Scheme 1
  1. Check the transmission fluid level and temperature. Check the engine coolant temperature. Transmission fluid level: At the "HOT" mark on the dipstick Transmission fluid temperature: 70 - 80°C (158 - 176°F) Engine coolant temperature: 80 - 100°C (176 - 212°F) NOTE: Measures transmission fluid temperature with scan tool MB991958 (MUT-III sub assembly).
  2. Chock both rear wheels.
  3. Connect a tachometer.
  4. Apply the parking and service brakes fully.
  5. Start the engine. CAUTION: The throttle should not be fully open for any more than five seconds. If you repeat the stall test when the transmission fluid temperature is greater than 80°C (176°F), move the selector lever to the "N" position and let the engine run at approximately 1,000 r/min for at least one minute. Wait until the transmission fluid temperature returns to 80°C (176°F) or less.
  6. Move the selector lever to the "D" position. Fully depress the accelerator pedal and read the maximum engine speed. Standard value: Stall speed: 2,300 - 2,800 r/min
  7. Move the selector lever to the "R" position. Fully depress the accelerator pedal and read the maximum engine speed. Standard value: Stall speed: 2,300 - 2,800 r/min

TORQUE CONVERTER STALL TEST JUDGMENT RESULTS

  1. Stall speed is too high in both "D" and "R" range Malfunction of the torque converter (Slippage on the splines of the torque converter and the input shaft) Low line pressure Low-reverse brake slippage and malfunction of the one-way clutch
  2. Stall speed is too high in "D" range only Underdrive clutch slippage
  3. Stall speed is too high in "R" range only Reverse clutch slippage
  4. Stall speed is too low in both "D" and "R" ranges Malfunction of the torque converter (Slippage of the one-way clutch) Insufficient engine output

<< D>> TORQUE CONVERTER AND DRIVE PLATE COUPLING BOLTS REMOVAL

  1. Remove the drive plate coupling bolts while turning the crank shaft.
  2. Pry the torque converter towards the transaxle side. Remove the torque converter with the transaxle.

Scheme 2

Scheme 2: << E>> ENGINE ASSEMBLY SUPPORTING

Scheme 3

Scheme 3

Scheme 4

Scheme 4

Scheme 5

Scheme 5

Scheme 6

Scheme 6
  1. < Engine hanger (special tool MB991895) is used> Set special tool MB991895 (engine hanger) to the front fender assembling bolts (A and B) and (C and D) as shown. Set special tool MB991527 and MB991454 (chain) to hold the engine/transaxle assembly.
  2. < Engine hanger (special tool MB991928) is used> Assemble the engine hanger (special tool MB991928). Attach following parts to the base hanger.) SLIDE BRACKET (HI) FOOT (STANDARD) (MB991932) < FRONT SIDE> JOINT (90) (MB991930) FOOT (SHORT) (MB991933) < REAR SIDE>
  3. Set special tool MB991928 (engine hanger) to the front fender assembling bolts (A and B) and (C and D) as shown.
  4. Position special tool MB991527 and MB991454 (chain) to hold the engine/transaxle assembly. NOTE: Adjust the engine hanger balance by sliding the slide bracket (HI).
  1. Remove the drive plate coupling bolts while turning the crank shaft.
  2. Pry the torque converter towards the transaxle side. Remove the torque converter with the transaxle.

Scheme 7

Scheme 7: << E>> ENGINE ASSEMBLY SUPPORTING

Scheme 8

Scheme 8
  1. < Engine hanger (special tool MB991895) is used> Set special tool MB991895 (engine hanger) to the front fender assembling bolts (A and B) and (C and D) as shown.
  2. Set special tool MB991454 to hold the engine/transaxle assembly.
  3. < Engine hanger (special tool MB991928) is used>

Scheme 9

Scheme 9

Scheme 10

Scheme 10

Scheme 11

Scheme 11
  1. Assemble the engine hanger (special tool MB991928). Attach following parts to the base hanger.) SLIDE BRACKET (HI) FOOT (STANDARD) (MB991932) JOINT (50) (MB991929) JOINT (140) (MB991931)
  2. Set special tool MB991928 (engine hanger) to the front fender assembling bolts (A and B) and (C and D) as shown.
  3. Position special tool MB991454 to hold the engine/transaxle assembly. NOTE: Adjust the engine hanger balance by sliding the slide bracket (HI).

FASTENER TIGHTENING SPECIFICATIONS

ITEMSPECIFICATION
Transmission range switch
Transmission range switch body mounting bolt11 ± 1 N.m (96 ± 8 in-lb)
Transaxle control
Adjusting nut12 ± 2 N.m (107 ± 17 in-lb)
Detente spring attaching screw2.5 ± 0.4 N.m (22 ± 4 in-lb)
Shift knob attaching screw2.0 ± 0.3 N.m (18 ± 2 in-lb)
Selector lever assembly attaching bolt12 ± 2 N.m (102 ± 22 in-lb)
Shift lock cable unit attaching bolt5.0 ± 1.0 N.m (44 ± 9 in-lb)
Transaxle control cable attaching bolt12 ± 2 N.m (102 ± 22 in-lb)
Key interlock and shift lock mechanisms
Shift lock cable unit attaching bolt5.0 ± 1.0 N.m (44 ± 9 in-lb)
Transaxle assembly
Adjusting nut12 ± 2 N.m (107 ± 17 in-lb)
ATF warmer (transmission fluid cooler) bracket attaching bolt23 ± 3 N.m (17 ± 2 ft-lb)
Bell housing cover attaching bolt (engine side)9.0 ± 1.0 N.m (80 ± 9 in-lb)
Bell housing cover attaching bolt (transaxle side)26 ± 5 N.m (19 ± 4 ft-lb)
Center bearing bracket bolt (RH)41 ± 4 N.m (30 ± 3 ft-lb)
Center member attaching bolt83 ± 12 N.m (61 ± 9 ft-lb)
Cover attaching bolt11 ± 0.5 N.m (93 ± 4 in-lb)
Drive plate bolt49 ± 3 N.m (36 ± 2 ft-lb)
Drive shaft nut226 ± 29 N.m (167 ± 21 ft-lb)
Engine oil pan and transaxle coupling bolt35 ± 6 N.m (26 ± 4 ft-lb)
Front roll stopper bracket retainer nut58 ± 7 N.m (43 ± 5 ft-lb)
Rear roll stopper bracket attaching bolt90 ± 10 N.m (67 ± 7 ft-lb)
Rear roll stopper bracket retainer nut58 ± 7 N.m (43 ± 5 ft-lb)
Self-locking nut (lower arm ball joint connection)65 ± 6 N.m (48 ± 4 ft-lb)
Self-locking nut (tie rod end connection)29 ± 4 N.m (21 ± 3 ft-lb)
Stabilizer link to strut connecting nut48 ± 7 N.m (36 ± 5 ft-lb)
Starter motor assembly attaching bolt30 ± 3 N.m (22 ± 2 ft-lb)
Transaxle assembly upper part coupling bolt48 ± 6 N.m (36 ± 4 ft-lb)
Transaxle assembly upper part coupling bolt73 ± 10 N.m (54 ± 7 ft-lb)
Transaxle assembly lower part coupling bolt48 ± 6 N.m (36 ± 4 ft-lb)
Transaxle assembly lower part coupling bolt88 ± 10 N.m (65 ± 7 ft-lb)
Transaxle mount bracket attaching nut58 ± 12 N.m (43 ± 5 ft-lb)
Transaxle mount stopper attaching nut83 ± 12 N.m (61 ± 9 ft-lb)
Transmission fluid drain plug32 ± 2 N.m (24 ± 1 ft-lb)
Transmission Fluid Cooler
ATF warmer (transmission fluid cooler) bracket attaching bolt23 ± 3 N.m (17 ± 2 ft-lb)
ATF warmer (transmission fluid cooler) attaching bolt23 ± 3 N.m (17 ± 2 ft-lb)

FASTENER TIGHTENING TORQUE SPECIFICATIONS CHART

Scheme 12

Scheme 12: SERVICE SPECIFICATIONS

Scheme 13

Scheme 13: LUBRICANT