TORQUE CONVERTER STALL TEST
This test measures the maximum engine speed when the selector lever is in the "D" or "R" position and the torque converter stalls. This tests the operation of the torque converter, stator and one-way clutch operation, as well as the holding performance of the clutches and brakes in the transaxle.
| WARNING | Do not let anyone stand in front of or behind the vehicle while this test is performed. |
Scheme 1
- Check the transmission fluid level and temperature. Check the engine coolant temperature. Transmission fluid level: At the "HOT" mark on the dipstick Transmission fluid temperature: 70 - 80°C (158 - 176°F) Engine coolant temperature: 80 - 100°C (176 - 212°F) NOTE: Measures transmission fluid temperature with scan tool MB991958 (MUT-III sub assembly).
- Chock both rear wheels.
- Connect a tachometer.
- Apply the parking and service brakes fully.
- Start the engine. CAUTION: The throttle should not be fully open for any more than five seconds. If you repeat the stall test when the transmission fluid temperature is greater than 80°C (176°F), move the selector lever to the "N" position and let the engine run at approximately 1,000 r/min for at least one minute. Wait until the transmission fluid temperature returns to 80°C (176°F) or less.
- Move the selector lever to the "D" position. Fully depress the accelerator pedal and read the maximum engine speed. Standard value: Stall speed: 2,300 - 2,800 r/min
- Move the selector lever to the "R" position. Fully depress the accelerator pedal and read the maximum engine speed. Standard value: Stall speed: 2,300 - 2,800 r/min
TORQUE CONVERTER STALL TEST JUDGMENT RESULTS
- Stall speed is too high in both "D" and "R" range Malfunction of the torque converter (Slippage on the splines of the torque converter and the input shaft) Low line pressure Low-reverse brake slippage and malfunction of the one-way clutch
- Stall speed is too high in "D" range only Underdrive clutch slippage
- Stall speed is too high in "R" range only Reverse clutch slippage
- Stall speed is too low in both "D" and "R" ranges Malfunction of the torque converter (Slippage of the one-way clutch) Insufficient engine output
<< D>> TORQUE CONVERTER AND DRIVE PLATE COUPLING BOLTS REMOVAL
- Remove the drive plate coupling bolts while turning the crank shaft.
- Pry the torque converter towards the transaxle side. Remove the torque converter with the transaxle.
Scheme 2
Scheme 3
Scheme 4
Scheme 5
Scheme 6
- < Engine hanger (special tool MB991895) is used> Set special tool MB991895 (engine hanger) to the front fender assembling bolts (A and B) and (C and D) as shown. Set special tool MB991527 and MB991454 (chain) to hold the engine/transaxle assembly.
- < Engine hanger (special tool MB991928) is used> Assemble the engine hanger (special tool MB991928). Attach following parts to the base hanger.) SLIDE BRACKET (HI) FOOT (STANDARD) (MB991932) < FRONT SIDE> JOINT (90) (MB991930) FOOT (SHORT) (MB991933) < REAR SIDE>
- Set special tool MB991928 (engine hanger) to the front fender assembling bolts (A and B) and (C and D) as shown.
- Position special tool MB991527 and MB991454 (chain) to hold the engine/transaxle assembly. NOTE: Adjust the engine hanger balance by sliding the slide bracket (HI).
- Remove the drive plate coupling bolts while turning the crank shaft.
- Pry the torque converter towards the transaxle side. Remove the torque converter with the transaxle.
Scheme 7
Scheme 8
- < Engine hanger (special tool MB991895) is used> Set special tool MB991895 (engine hanger) to the front fender assembling bolts (A and B) and (C and D) as shown.
- Set special tool MB991454 to hold the engine/transaxle assembly.
- < Engine hanger (special tool MB991928) is used>
Scheme 9
Scheme 10
Scheme 11
- Assemble the engine hanger (special tool MB991928). Attach following parts to the base hanger.) SLIDE BRACKET (HI) FOOT (STANDARD) (MB991932) JOINT (50) (MB991929) JOINT (140) (MB991931)
- Set special tool MB991928 (engine hanger) to the front fender assembling bolts (A and B) and (C and D) as shown.
- Position special tool MB991454 to hold the engine/transaxle assembly. NOTE: Adjust the engine hanger balance by sliding the slide bracket (HI).
FASTENER TIGHTENING SPECIFICATIONS
| ITEM | SPECIFICATION |
|---|---|
| Transmission range switch | |
| Transmission range switch body mounting bolt | 11 ± 1 N.m (96 ± 8 in-lb) |
| Transaxle control | |
| Adjusting nut | 12 ± 2 N.m (107 ± 17 in-lb) |
| Detente spring attaching screw | 2.5 ± 0.4 N.m (22 ± 4 in-lb) |
| Shift knob attaching screw | 2.0 ± 0.3 N.m (18 ± 2 in-lb) |
| Selector lever assembly attaching bolt | 12 ± 2 N.m (102 ± 22 in-lb) |
| Shift lock cable unit attaching bolt | 5.0 ± 1.0 N.m (44 ± 9 in-lb) |
| Transaxle control cable attaching bolt | 12 ± 2 N.m (102 ± 22 in-lb) |
| Key interlock and shift lock mechanisms | |
| Shift lock cable unit attaching bolt | 5.0 ± 1.0 N.m (44 ± 9 in-lb) |
| Transaxle assembly | |
| Adjusting nut | 12 ± 2 N.m (107 ± 17 in-lb) |
| ATF warmer (transmission fluid cooler) bracket attaching bolt | 23 ± 3 N.m (17 ± 2 ft-lb) |
| Bell housing cover attaching bolt (engine side) | 9.0 ± 1.0 N.m (80 ± 9 in-lb) |
| Bell housing cover attaching bolt (transaxle side) | 26 ± 5 N.m (19 ± 4 ft-lb) |
| Center bearing bracket bolt (RH) | 41 ± 4 N.m (30 ± 3 ft-lb) |
| Center member attaching bolt | 83 ± 12 N.m (61 ± 9 ft-lb) |
| Cover attaching bolt | 11 ± 0.5 N.m (93 ± 4 in-lb) |
| Drive plate bolt | 49 ± 3 N.m (36 ± 2 ft-lb) |
| Drive shaft nut | 226 ± 29 N.m (167 ± 21 ft-lb) |
| Engine oil pan and transaxle coupling bolt | 35 ± 6 N.m (26 ± 4 ft-lb) |
| Front roll stopper bracket retainer nut | 58 ± 7 N.m (43 ± 5 ft-lb) |
| Rear roll stopper bracket attaching bolt | 90 ± 10 N.m (67 ± 7 ft-lb) |
| Rear roll stopper bracket retainer nut | 58 ± 7 N.m (43 ± 5 ft-lb) |
| Self-locking nut (lower arm ball joint connection) | 65 ± 6 N.m (48 ± 4 ft-lb) |
| Self-locking nut (tie rod end connection) | 29 ± 4 N.m (21 ± 3 ft-lb) |
| Stabilizer link to strut connecting nut | 48 ± 7 N.m (36 ± 5 ft-lb) |
| Starter motor assembly attaching bolt | 30 ± 3 N.m (22 ± 2 ft-lb) |
| Transaxle assembly upper part coupling bolt | 48 ± 6 N.m (36 ± 4 ft-lb) |
| Transaxle assembly upper part coupling bolt | 73 ± 10 N.m (54 ± 7 ft-lb) |
| Transaxle assembly lower part coupling bolt | 48 ± 6 N.m (36 ± 4 ft-lb) |
| Transaxle assembly lower part coupling bolt | 88 ± 10 N.m (65 ± 7 ft-lb) |
| Transaxle mount bracket attaching nut | 58 ± 12 N.m (43 ± 5 ft-lb) |
| Transaxle mount stopper attaching nut | 83 ± 12 N.m (61 ± 9 ft-lb) |
| Transmission fluid drain plug | 32 ± 2 N.m (24 ± 1 ft-lb) |
| Transmission Fluid Cooler | |
| ATF warmer (transmission fluid cooler) bracket attaching bolt | 23 ± 3 N.m (17 ± 2 ft-lb) |
| ATF warmer (transmission fluid cooler) attaching bolt | 23 ± 3 N.m (17 ± 2 ft-lb) |
FASTENER TIGHTENING TORQUE SPECIFICATIONS CHART