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Engine- Special Tools - w10 & w11 Engine MINI Cooper S I

Mechanical 35 illustrations ~2328 words

11 0 000 Engine lifter for removing and installing engines

Minimum set: Mechanical tools

Engine: M10, M47T2, M47TU, M52, M52TU, M54, M56, M60, M62, M67, M70, M73, N52, N62, N73, S14, S54, S62, W10, W11.

SI number: 1 13 94 (888).

Order number: 11 0 000 .

Engine lifter for removing and installing engines.

Consisting of

Scheme 230

Scheme 230: 11 0 000 Engine lifter for removing and installing engines

11 0 070 Engine hoist

Note: For removing and installing engines.

Engine: M10, M20, M20B25, M20B27, M21, M30, M30B34, M30Tur, M40, M41, M42, M43, M43TU, M44, M47, M47T2, M47TU, M50, M51, M52, M52TU, M54, M56, M57, M57D25, M57D30, M57T2, M57TU, M60, M62, M62VAN, M67, M67TU, M70, M73, M88, N40, N42, N45, N46, N52, N62, N73, S14, S38, S50B30, S50B32, S50US, S52US, S54, S62, S85, W10, W11, W17.

SI number: 1 16 96 (107).

Order number: 11 0 070 .

Engine hoist.

Consisting of

Scheme 231

Scheme 231: 11 0 070 Engine hoist

11 0 220 Compression test kit

Minimum set: Mechanical tools

Note: For all petrol/gasoline and diesel engines.

Engine: M10, M20, M20B25, M20B27, M21, M30, M30B34, M30Tur, M40, M41, M42, M43, M43TU, M44, M47, M47TU, M50, M51, M52, M52TU, M54, M56, M57, M57D25, M57D30, M57TU, M60, M62, M62VAN, M67, M67TU, M70, M73, M88, N40, N42, N62, N73, S14, S38, S50B30, S50B32, S50US, S52US, S54, S62, W10, W11, W17.

SI number: 1 09 92 (558).

Order number: 11 0 220 .

Compression test kit.

Consisting of

  1. 16 = 11 0 239 Adapter. Note: Engine M67, M67TU. 11 0 221 Compression recorder for diesel engines. 11 0 222 Test probe. Note: For compression recorder 11 0 221 and 11 0 160 / Engine: M21, M41, M47, M51, M57. In conjunction with: «11 0 240»(/mini/cooper-s/i-2000-2006/remont/mechanical/#engine-special-tools-w10-w11-engine__11-0-240-coupling) . 11 0 223 Test sheets (100 x). Note: For compression recorder for 11 0 221. 11 0 224 Compression recorder for petrol/gasoline engines. 11 0 226 Test probe. Note: For compression recorder. 11 0 224 and 11 0 160 / engine: M10, M20, M30, M40, M42, M43, M44, M50, M52, M60, M62, M70, M73, S50US, S52US, S62. In conjunction with: «11 0 240»(/mini/cooper-s/i-2000-2006/remont/mechanical/#engine-special-tools-w10-w11-engine__11-0-240-coupling) . 11 0 228 Rubber taper with fitting. Note: For compression recorder 11 0 224 and 11 0 160 / engine: M10, M20, M30. In conjunction with: «11 0 240»(/mini/cooper-s/i-2000-2006/remont/mechanical/#engine-special-tools-w10-w11-engine__11-0-240-coupling) . 11 0 229 Test charts (100 x). Note: For compression recorder. 11 0 224. 11 0 231 Case. Note: With foam inlay for compression recorder. 11 0 233 Non-return valve. 11 0 234 Filter 3 x 3 mm. 11 0 235 Test probe, screw-in. Note: For measuring "absolute compression" at all cylinders, engine: S14, S38, S50B30, S50B32, S50US, S52US, S54. In conjunction with: DIS and DIS pressure sensor. 11 0 236 Test probe. Note: For compression recorder 11 0 221 or DIS pressure sensor / engine: M47, M57, M57TU. 11 0 237 Adapter. Note: For measuring "absolute compression" at all cylinders. Engine: W17. In conjunction with: 11 0 221, 11 0 235 or DIS pressure sensor, 11 0 235.

Scheme 232

Scheme 232

11 0 240 Coupling

In conjunction with: 11 0 222, 11 0 226, 11 0 227, 11 0 225.

Note: For adapting test probes to pressure gauge 11 0 162

Engine: All models.

Order number: 11 0 240 .

Coupling.

Scheme 233

Scheme 233: 11 0 240 Coupling

11 1 220 Installation bushing

Minimum set: Mechanical tools

Note: For rotary shaft seal in timing case cover (crankshaft front).

Engine: M60, M62, M70, S50B30, S50B32, S54, W10, W11.

Storage location: C19.

SI number: 1 02 87(721).

Order number: 11 1 220 .

Installation bushing.

Scheme 234

Scheme 234: 11 1 220 Installation bushing

11 1 480 Pliers

Minimum set: Mechanical tools

Note: For removing valve stem seal.

Engine: M40, M41, M42, M43, M44, M50, M51, M52, M52TU, M54, M56, M60, M62, M70, M73, N52, S38, S50B30, S50B32, S50US, S52US, S54, S62, W10, W11.

Storage location: A10, B10.

SI number: 1 01 93(621).

Order number: 11 1 480 .

Pliers.

Scheme 235

Scheme 235: 11 1 480 Pliers

11 2 000 Puller

Minimum set: Mechanical tools

Note: For crankshaft sprocket.

Engine: M10, M30, M50, M52, M60, M62, M70, M73, N73, S14, S38, W10, W11.

Storage location: B9, C42.

Order number: 11 2 000 .

Puller.

Consisting of

  1. = 11 2 001 Bell housing.
  2. = 11 2 002 Plate. Note: Engine: M10, M30, S14, S38, N73.
  3. = 11 2 003 Spindle. Note: Engine: M10, M30, M70, M73, S14, S38, N73.
  4. = 11 2 004 Plate. Note: Engine: M50, M52, M60, M62.
  5. = 11 2 005 Spindle 165 mm. Note: Engine: M50, M52, M60, M62.
  6. = 11 2 006 Plate. Note: Engine: M70, M73, N73.
  7. = 11 2 007 Thrust piece. Note: Engine: N73.

Scheme 236

Scheme 236

11 2 380 Puller

Minimum set: Mechanical tools

Note: For removing rotary shaft seal from timing case cover.

Engine: M41, M47, M50, M51, M52, M52TU, M54, M56, M60, M62, S50B30, S50B32, S54, S62, W10, W11.

Storage location: A38, C25.

SI number: 1 05 92 (507).

Order number: 11 2 380

Puller.

Consisting of

Scheme 237

Scheme 237: 11 2 380 Puller

11 4 190 1/4" extension piece

Minimum set: Mechanical tools

In conjunction with: 11 3 390, 00 2 050.

Series: All models.

Storage location: B6.

SI number: 1 06 94 (801).

Order number: 11 4 190 .

1/4" extension piece.

Scheme 238

Scheme 238: 11 4 190 1/4" extension piece

11 5 150 Spindle with nuts

Minimum set: Mechanical tools

In conjunction with: 11 8 370 .

Note: For supporting engine.

Engine: N46, W10, W11.

SI number: 1 01 04 (065).

Order number: 11 5 150 .

Spindle with nuts.

Scheme 239

Scheme 239: 11 5 150 Spindle with nuts

11 5 461 Installation holder

Order number: 11 5 461.

Installation holder.

Scheme 240

Scheme 240: 11 5 461 Installation holder

11 5 462 Installation pliers

Order number: 11 5 462.

Installation pliers.

11 5 463 Installation drift

Order number: 11 5 463.

Installation drift.

11 5 464 Removal pliers

Order number: 11 5 464.

Removal pliers.

11 6 390 Guide mandrels (2)

Minimum set: Mechanical tools

Note: For installing connecting rods with piston

Engine: W10, W11, W17.

SI number: 1 02 03 (949).

Order number: 11 6 390 .

Guide mandrels (2).

Scheme 241

Scheme 241: 11 6 390 Guide mandrels (2)

11 8 200 Brace (part 2)

Minimum set: Mechanical tools

In conjunction with: 11 8 190 and 11 8 210.

Note: For gripping and pulling on vibration damper.

Engine: M52TU, M54, M56, W10, W11.

Storage location: C41.

SI number: 1 08 00 (579).

Order number: 11 8 200 .

Brace (part 2).

Scheme 242

Scheme 242: 11 8 200 Brace (part 2)

11 8 220 Slip sleeve

Minimum set: Mechanical tools

Note: For shaft seal (crankshaft at rear).

Engine: W10, W11.

SI number: 1 05 01 (718).

Order number: 11 8 220 .

Slip sleeve.

Scheme 243

Scheme 243: 11 8 220 Slip sleeve

11 8 230 Drift

Minimum set: Mechanical tools

In conjunction with: 00 5 500.

Note: For shaft seal (crankshaft at rear).

Engine: W10, W11.

SI number: 1 05 01 (718).

Order number: 11 8 230 .

Drift.

Scheme 244

Scheme 244: 11 8 230 Drift

11 8 240 Assembly tool

Minimum set: Mechanical tools

Note: For drawing in shaft seal on crankshaft at front.

Engine: W10, W11.

SI number: 1 05 01 (718).

Order number: 11 8 240 .

Assembly tool.

Consisting of

  1. = 11 8 241 Nut. Note: With bearing.
  2. = 11 8 242 Spindle.

Scheme 245

Scheme 245

11 8 250 Pin wrench

Minimum set: Mechanical tools

Note: For rotating camshaft.

Engine: W10, W11.

SI number: 1 05 01 (718).

Order number: 11 8 250 .

Pin wrench.

Scheme 246

Scheme 246: 11 8 250 Pin wrench

11 8 260 Adapter

Minimum set: Mechanical tools

In conjunction with: 00 0 200.

Note: For removing engine.

Series: R50, R52, R53.

Engine: W10, W11.

SI number: 1 05 01 (718).

Order number: 11 8 260 .

Adapter.

Scheme 247

Scheme 247: 11 8 260 Adapter

11 8 280 Locking pin

Minimum set: Mechanical tools

Note: For belt tensioner.

Engine: W10, W11.

SI number: 1 05 01 (718).

Order number: 11 8 280 .

Locking pin.

Scheme 248

Scheme 248: 11 8 280 Locking pin

11 8 290 Extractor

Minimum set: Mechanical tools

In conjunction with: 11 8 270

Note: For shaft seal.

Engine: W10, W11.

SI number: 1 05 01 (718).

Order number: 11 8 290 .

Extractor.

Consisting of

  1. = 11 8 291 Extractor. Note: Basic body.
  2. = 11 8 292 Spindle.

Scheme 249

Scheme 249

11 8 300 Puller plate

Minimum set: Mechanical tools

In conjunction with: 11 2 000.

Engine: W10, W11.

SI number: 1 05 01 (718).

Order number: 11 8 300 .

Puller plate.

Scheme 250

Scheme 250: 11 8 300 Puller plate

11 8 310 Puller

Minimum set: Mechanical tools

In conjunction with: 11 8 270.

Note: For belt pulley (KUKKO 45-1).

Engine: W10, W11.

SI number: 1 05 01 (718).

Order number: 11 8 310 .

Puller.

Scheme 251

Scheme 251: 11 8 310 Puller

11 8 320 Locating pins

Minimum set: Mechanical tools

In conjunction with: 11 2 150.

Note: For flywheel.

Engine: W10, W11.

SI number: 1 05 01 (718).

Order number: 11 8 320 .

Locating pins.

Scheme 252

Scheme 252: 11 8 320 Locating pins

11 8 340 Engine support plate

In conjunction with: 00 1 450

Note: For assembly stand.

Engine: W10, W11.

SI number: 1 05 01 (718).

Order number: 11 8 340 .

Engine support plate.

Scheme 253

Scheme 253: 11 8 340 Engine support plate

11 8 350 Lifting arm

Minimum set: Mechanical tools

In conjunction with: 11 0 000.

Note: For engine.

Engine: W10, W11.

SI number: 1 05 01 (718).

Order number: 11 8 350 .

Lifting arm.

Consisting of

  1. = 11 8 351 Adapter. In conjunction with: 11 0 000.
  2. = 11 8 352 Adapter. In conjunction with: 11 0 000.

Scheme 254

Scheme 254

11 8 360 Adapter

Minimum set: Mechanical tools

In conjunction with: 13 3 060.

Note: For oil pressure measurement.

Engine: W10, W11.

SI number: 1 05 01 (718).

Order number: 11 8 360 .

Adapter.

Scheme 255

Scheme 255: 11 8 360 Adapter

11 8 370 Support bracket

Minimum set: Mechanical tools

Note: For engine.

Engine: W10, W11.

SI number: 1 05 01 (718).

Order number: 11 8 370 .

Support bracket.

Scheme 256

Scheme 256: 11 8 370 Support bracket

11 8 380 Pin wrench

Minimum set: Mechanical tools

Note: Installation / removal tool for engine mount.

Engine: W10, W11.

SI number: 1 05 01(718).

Order number: 11 8 380 .

Pin wrench.

Scheme 257

Scheme 257: 11 8 380 Pin wrench

11 8 390 Holder

Minimum set: Mechanical tools

Note: For belt tensioner.

Engine: W10, W11.

SI number: 1 05 01 (718).

Order number: 11 8 390 .

Holder.

Scheme 258

Scheme 258: 11 8 390 Holder

11 8 400 Extensions

Minimum set: Mechanical tools

Note: For accommodating front end when lifting out engine.

Engine: W10, W11, W17.

SI number: 1 05 01 (718).

Order number: 11 8 400 .

Extensions.

Consisting of

  1. = 11 8 401 Extension, long.
  2. = 11 8 402 Extension, short.

Scheme 259

Scheme 259

11 8 420 Accessories

In conjunction with: 11 9 000.

Note: For removing and installing valves.

Engine: W10, W11.

SI number: 1 02 02 (823).

Order number: 11 8 420 .

Accessories.

Consisting of

  1. = 11 8 421 Valve spring basket.
  2. = 11 8 422 Sleeves. Note: 2 x.

Scheme 260

Scheme 260

11 8 430 Pressure-testing fixture

Note: For testing the cylinder head for leaks.

Engine: W10, W11.

SI number: 1 02 02 (823).

Order number: 11 8 430 .

Pressure-testing fixture.

Consisting of

  1. = 11 8 431 Cover strips. Note: 2 x.
  2. = 11 8 432 Cover plate with screws.
  3. = 11 8 433 Screws. Note: 10 x M10 x 80 mm.

Scheme 261

Scheme 261

11 8 490 Test probe

Minimum set: Mechanical tools

In conjunction with: 11 0 220/224 (compression recorder for petrol/gasoline engines).

Note: For testing compression pressure.

Engine: W10, W11.

SI number: 1 02 02 (823).

Order number: 11 8 490 .

Test probe.

Scheme 262

Scheme 262: 11 8 490 Test probe

11 8 500 Puller

Note: To remove guide tube for spark plugs.

Engine: W10, W11.

SI number: 1 02 02 (823).

Order number: 11 8 500 .

Puller.

Consisting of

  1. = 11 8 501 Weight.
  2. = 11 8 502 Clamping jaws. Note: 4 x.
  3. = 11 8 503 Hexagon socket head cap screw.
  4. = 11 8 504 Adapter.
  5. = 11 8 505 Holding sleeve.
  6. = 11 8 506 Taper with washer and nut.

Scheme 263

Scheme 263

11 9 000 Cylinder head expander tool

Minimum set: Mechanical tools

In conjunction with: Assembly stand 00 1 450.

Engine: M10, M20, M20B25, M20B27, M21, M30, M30B34, M30Tur, M40, M41, M42, M43, M43TU, M44, M47, M47TU, M50, M51, M52, M52TU, M54, M56, M57, M57D25, M57D30, M57TU, M60, M62, M62VAN, M67, M70, M73, M88, N40, N42, N45, N46, N52, N62, N73, S14, S38, S50B30, S50B32, S50US, S52US, S54, S62, S85, W10, W11, W17.

Storage location: Single.

SI number: 1 03 02 (833).

Order number: 11 9 000 .

Cylinder head expander tool.

Consisting of

Scheme 264

Scheme 264: 11 9 000 Cylinder head expander tool
  1. = 11 9 001 Fixture.
  2. = 11 9 002 Rod.
  3. = 11 9 003 Sliding block with M10 thread.
  4. = 11 9 004 Tab.
  5. = 11 9 005 Quick tensioner.
  6. = 11 9 006 Aluminium profile insert.
  7. = 11 9 007 Slide.
  8. = 11 9 008 Profile plastic part.
  9. = 11 9 009 Lever.
  10. = 11 9 11 Hook.
  11. = 11 9 012 Valve spring cage. Note: Engine M41, M51, S50.
  12. = 11 9 013 Valve spring cage. Note: Engine M43, M73.
  13. = 11 9 014 Valve spring cage. Note: Engine M44, M52, M54, M56, M62, S52, S54, S62.
  14. = 11 9 015 Valve spring cage. Note: Engine M47, M47TU, M57, M57TU, N40, N42, N62, N73.
  15. = 11 9 016 Valve spring cage. Note: Engine M21, M40.
  16. = 11 8 421 Valve spring cage. Note: Engine: W10, W11, W17.
  17. = 11 9 017 Valve spring cage. Note: Engine N52.