Contents Wiring diagrams Section: Procedures All sections

Maintenance Information: Overview Mercury Villager I

Procedures 7 illustrations ~2139 words

Fuse Identification

  1. 1 - 20 Amp - Front Blower Motor (A/C-Heater)
  2. 2 - 20 Amp - Front Blower Motor (A/C-Heater)
  3. 3 - Relay - Rear Defrost
  4. 4 - 5 Amp - Electronic Engine Control
  5. 5 - 15 Amp - Rear Blower Motor (A/C-Heater)
  6. 6 - Relay - Accessory #1
  7. 7 - 15 Amp - Rear Blower Motor (A/C-Heater)
  8. 8 - 20 Amp - Front Wiper/Washer, Interval Wiper
  9. 9 - 10 Amp - Electronic Engine Control
  10. 10 - 15 Amp - Fuel Pump, Electronic Engine Control
  11. 11 - Relay - Accessory #2
  12. 12 - 10 Amp - Audio System
  13. 13 - 10 Amp - Air Conditioning
  14. 14 - 20 Amp - Cigarette Lighter, Horn
  15. 15 - 15 Amp - Rear Wiper/Washer, Power Mirrors
  16. 16 - Relay - Ignition
  17. 17 - 10 Amp - A/C-Heater, Electronic Automatic Transaxle, Illuminated Entry, Instrument Cluster, Keyless Entry, Rear Window Defrost, Warning Chime
  18. 18 - 10 Amp - Anti-Lock Brake System, Autolights/Delayed Exit, Backup Lights, Daytime Running Lights (Canada Only), Electronic Automatic Transaxle, Passive Restraint System, Shift Lock, Speed Control, Starting System
  19. 19 - Spare Fuse
  20. 20 - 15 Amp - Courtesy Lights, Illuminated Entry, Keyless Entry, Passive Restraint System, Warning Chime
  21. 21 - Spare Fuse
  22. 22 - 15 Amp - Anti-Lock Brake system, Shift Lock, Speed Control, Trailer Adapter: Turn, Stop, Hazard Lights
  23. 23 - 10 Amp - Audio System
  24. 24 - 10 Amp - Turn Signals, Trailer Adapter: Turn, Stop, Hazard Lights, Warning Chime
  25. 25 - 10 Amp - A/C-Heater, Electronic Engine Control, Ignition System, Instrument Cluster, Vehicle Speed Sensor, Warning Chime
  26. 26 - 10 Amp - A/C-Heater, Autolights/Delayed Exit, Engine Cooling Fan, Electronic Engine Control, Instrument Cluster, Moon Roof, Power Windows, Rear Window Defrost, Speed Control, Warning Chime
  27. 27 - 15 Amp - Autolights/Delayed Exit, Cornering Lights, Headlights (Without DRL), Warning Chime
  28. 28 - 15 Amp - Horn, Cigar Lighter, Speed Control
  29. 29 - Spare Fuse
  30. 30 - 15 Amp - Trailer Adapter: Turn, Stop, Hazard Lights
  31. 31 - 20 Amp - Rear Defogger
  32. 32 - Spare Fuse
  33. 33 - 20 Amp - Rear Window Defogger
  34. 34 - 20 Amp - Audio Amp

Note. see scheme 3

  1. 1 - 20 Amp - Front Blower Motor (A/C-Heater)
  2. 2 - 20 Amp - Front Blower Motor (A/C-Heater)
  3. 3 - Relay - Rear Defrost
  4. 4 - 5 Amp - Electronic Engine Control, Daytime Running Lights (Canada)
  5. 5 - 15 Amp - Rear Blower Motor (A/C-Heater)
  6. 6 - Relay - Accessory #1
  7. 7 - 15 Amp - Rear Blower Motor (A/C-Heater)
  8. 8 - 20 Amp - Front Wiper/Washer, Interval Wiper
  9. 9 - 10 Amp - Electronic Engine Control
  10. 10 - 15 Amp - Fuel Pump, Electronic Engine Control
  11. 11 - Relay - Accessory #2
  12. 12 - 10 Amp - Audio System
  13. 13 - 20 Amp - Audio Amp
  14. 14 - 20 Amp - Cigarette Lighter, Horn
  15. 15 - 10 Amp - Rear Wiper/Washer, Power Mirrors
  16. 16 - Relay - Ignition
  17. 17 - 10 Amp - A/C-Heater, Electronic Automatic Transaxle, Illuminated Entry, Instrument Cluster, Keyless Entry, Rear Window Defrost, Warning Chime
  18. 18 - 10 Amp - Anti-Lock Brake System, Autolights/Delayed Exit, Backup Lights, Daytime Running Lights (Canada Only), Electronic Automatic Transaxle, Passive Restraint System, Shift Lock, Speed Control, Starting System
  19. 19 - Spare Fuse
  20. 20 - 15 Amp - Courtesy Lights, Illuminated Entry, Keyless Entry, Passive Restraint System, Warning Chime
  21. 21 - Spare Fuse
  22. 22 - 15 Amp - Anti-Lock Brake system, Shift Lock, Speed Control, Trailer Adapter: Turn, Stop, Hazard Lights
  23. 23 - 10 Amp - Audio System
  24. 24 - 10 Amp - Turn Signals, Trailer Adapter: Turn, Stop, Hazard Lights, Warning Chime
  25. 25 - 10 Amp - A/C-Heater, Electronic Engine Control, Ignition System, Instrument Cluster, Vehicle Speed Sensor, Warning Chime
  26. 26 - 10 Amp - A/C-Heater, Autolights/Delayed Exit, Engine Cooling Fan, Electronic Engine Control, Instrument Cluster, Moon Roof, Power Windows, Rear Window Defrost, Speed Control, Warning Chime
  27. 27 - 15 Amp - Autolights/Delayed Exit, Cornering Lights, Headlights (Without DRL), Warning Chime
  28. 28 - 15 Amp - Horn, Cigar Lighter, Speed Control
  29. 29 - Spare Fuse
  30. 30 - 15 Amp - Trailer Adapter: Turn, Stop, Hazard Lights
  31. 31 - 20 Amp - Rear Defogger
  32. 32 - Spare Fuse
  33. 33 - 20 Amp - Rear Window Defogger
  34. 34 - 10 Amp - Air Bag System

Scheme 1

Scheme 1
  1. 1 - 20 Amp - Front Blower Motor (A/C-Heater)
  2. 2 - 20 Amp - Front Blower Motor (A/C-Heater)
  3. 3 - 5 Amp - Engine Control - Daytime Running Lamps (DRL), Powertrain Control Module (PCM)
  4. 4 - 15 Amp - Rear Blower Motor - A/C Heater
  5. 5 - 15 Amp - Rear Blower Motor - A/C-Heater
  6. 6 - 20 Amp - Front Wiper - Interval Wiper/Washer
  7. 7 - 10 Amp - Engine Control - Powertrain Control Module
  8. 8 - 15 Amp - Fuel Pump - Powertrain Control Module
  9. 9 - 10 Amp - Audio - Radio
  10. 10 - 20 Amp - Audio Amplifier - Radio (Mid-Line, Ford Super Sound)
  11. 11 - 20 Amp - Cigar Lighter
  12. 12 - 10 Amp - Rear Wiper - Liftgate Wiper/Washer, Power Side View Mirrors
  13. 13 - 10 Amp - Electron Bat - A/C-Heater, Electronic Automatic Transaxle, Illuminated Entry, Instrument Cluster, Keyless Entry, Rear Window Defrost, Warning Chime
  14. 14 - 10 Amp - Air Bag System
  15. 15 - 20 Amp - Rear Window Defrost
  16. 16 - 20 Amp - Rear Window Defrost
  17. 17 - 15 Amp - Trailer/Camper Adapter, Turn/Stop/Hazard Lamp
  18. 18 - 15 Amp - Horn, Speed Control
  19. 19 - 15 Amp - Tail Lamp - Autolamps/Delayed Exit, Cornering Lamps, Headlamps (With Out Daytime Running Lamps), Warning Chime
  20. 20 - 10 Amp - Relay Coil - A/C Heater, Autolmaps/Delayed Exit, Engine Cooling Fan Motor, Powertrain Control Module (PCM), Instrument Cluster, Power Moon Roof, Power Window, Rear Window Defrost, Speed Control, Warning Chime
  21. 21 - 10 Amp - A/C - Heater, Powertrain Control Module (PCM), Ignition System, Instrument Cluster, Vehicle Speed Sensor, Warning Chime
  22. 22 - 10 Amp - Turn - Trailer/Camper Adapter, Turn/Stop/Hazard Lamps, Warning Chime
  23. 23 - 15 Amp - Radio
  24. 24 - 15 Amp - Stop Lamp - Anti-Lock Brake System, Shift Lock, Speed Control, Trailer/Camper Adapter, Turn/Stop/Hazard Lamp
  25. 25 - 15 Amp - Room Lamp - Courtesy Lamps, Illuminated Entry, Keyless Entry, Passive Restraint System, Warning Chime
  26. 26 - 10 Amp - Anti-Lock Brake System, Autolamps/Delayed Exit, Backup Lamps, Daytime Running Lamps, Electronic Automatic Transaxle, Passive Restraint System, Shift Lock, Speed Control, Starting System

Scheme 2

Scheme 2

Fuse & Relay Identification

  1. 1 - Not Used
  2. 2 - 10 Amp - A/C (Air Conditioning), Timer Module
  3. 3 - 10 Amp - Air Bag
  4. 4 - 10 Amp - Engine Emissions, Evaporative Emissions, Powertrain Control Module
  5. 5 - 10 Amp - Power Mirror, Timer Module
  6. 6 - 20 Amp - Cigar Lighter
  7. 7 - 20 Amp - Rear Power Plug
  8. 8 - 20 Amp - Front Windshield Wiper/Washer
  9. 9 - 10 Amp - Rear Window Wiper/Washer
  10. 10 - 7.5 Amp - Radio, Power Antenna, Rear Integrated Control Panel
  11. 11 - 20 Amp - Subwoofer Amplifier
  12. 12 - 7.5 Amp - Powertrain Control Module
  13. 13 - 7.5 Amp - A/C, Auto Light, Rear Defrost Switch
  14. 14 - 20 Amp - Rear Defrost
  15. 15 - 20 Amp - Rear Defrost
  16. 16 - 20 Amp - Heated Power Outside Side View Mirrors
  17. 17 - 10 Amp - Conering Lamp
  18. 18 - 7.5 Amp - Instrument Illumination, Radio Illumination
  19. 19 - 10 Amp - Rear Parking Lights
  20. 20 - 10 Amp - CD, Power Antenna, Radio
  21. 21 - 15 Amp - Dome Lamps, Step Lamps, Warning Chime
  22. 22 - 15 Amp - Shift Lock Solenoid, Stop Lamps
  23. 23 - 10 Amp - Hazard Flasher
  24. 24 - 15 Amp - Rear Blower Motor
  25. 25 - 15 Amp - Rear Blower Motor
  26. 26 - Not Used
  27. 27 - 10 Amp - Turn Signal Lights
  28. 28 - 20 Amp - Front Blower Motor
  29. 29 - 10 Amp - Relays In Main Fuse Junction Panel
  30. 30 - 10 Amp - Anti-Lock Brakes, Backup Lamps, Overdrive Off Lamp, PRND Switch
  31. 31 - 20 Amp - Front Blower Motor
  32. 32 - Not Used
  33. 33 - Relay - Accessory Relay #1 - Fuses 17-19
  34. 34 - Relay - Ignition Relay - Fuses 26, 27, 29, 30
  35. 35 - Relay - Accessory Relay #2 - Fuses 5-9
  36. 36 - Relay - Rear Defrost Relay - Fuses 14-16
  37. 37 - Relay - Blower Relay - Fuses 28, 31
  38. UNDERHOOD MAIN FUSE PANEL LOCATION

The main fuse panel is located in the engine compartment on the L/H fender Apron.

Scheme 3

Scheme 3
  1. 1 - Relay - Engine Control (Powertrain Control Module)
  2. 2 - 20 Amp - Anti-Lock Brake System
  3. 3 - 15 Amp - Front Grill Illumination Bar
  4. 4 - 10 Amp - Alt (Generator)
  5. 5 - 15 Amp - R/H Headlight
  6. 6 - 15 Amp - L/H Headlight
  7. 7 - Spare Fuse
  8. 8 - 45 Amp - Rear Window Defroster
  9. 9 - 30 Amp - Ignition Switch
  10. 10 - 25 Amp - Electronic Engine Control
  11. 11 - 25 Amp - Fuel Injectors
  12. 12 - 30 Amp - Power Windows
  13. 13 - 30 Amp - Anti-Lock Brakes

Note. (Scheme 3)

  1. 1 - Relay - Powertrain Control Module
  2. 2 - 20 Amp - Anti-Lock Brake System
  3. 3 - 20 Amp - Autolamps, Delayed Exit, Courtesy Lamps, Exterior Lamps, Trailer Lamp Adapter
  4. 4 - 10 Amp - Charging System
  5. 5 - 15 Amp - Autolamps/Delayed Exit, Daytime Running Lamps, Headlamps (W/O DRL)
  6. 6 - 15 Amp - Autolamps/Delayed Exit, Daytime Running Lamps, Headlamps (W/O DRL)
  7. 7 - Spare Fuse
  8. 8 - 45 Amp - Rear Window Defroster
  9. 9 - 30 Amp - A/C Heater, Daytime Running Lamps, Powertrain Control Module, Ignition System, Starting System
  10. 10 - 25 Amp - Powertrain Control Module
  11. 11 - 25 Amp - Powertrain Control Module
  12. 12 - 30 Amp - Keyless Entry, Passive Restraint System, Power Door Lock, Power Lumbar, Power Moon Roof, Power Seat, Power Window
  13. 13 - 30 Amp - Anti-Lock Brake System

Scheme 4

Scheme 4
  1. 1 - Relay - Cooling Fan (Low Speed)
  2. 2 - Relay - Cooling Fan (Medium Speed)
  3. 3 - Relay - Cooling Fan (High Speed)
  4. 4 - 30 Amp - Power Seat, Power Window, Sun Roof
  5. 5 - 30 Amp - Anti-Lock Brake Control Module
  6. 6 - 65 Amp - Cooling Fan
  7. 7 - 65 Amp - Front Blower Motor
  8. 8 - 100 Amp - Hazard Lamps, Interior Illumination, Radio, Stoplamps, Transmission Control Module
  9. 9 - 120 Amp - Mini Fuse Portion Of Main Fuse Junction Panel
  10. 10 - 45 Amp - Heated Mirrors, Heated Rear Window, Rear Blower Motor
  11. 11 - 30 Amp - Ignition Switch
  12. 12 - Not Used
  13. 13 - Not Used
  14. 14 - 15 Amp - Right Hand Headlight
  15. 15 - 15 Amp - Left Hand Headlight
  16. 16 - 10 Amp - Alternator Input
  17. 17 - 10 Amp - Powertrain Control Module Relay
  18. 18 - 10 Amp - Fuel Injectors
  19. 19 - 15 Amp - Fuel Pump Relay
  20. 20 - 15 Amp - Horn Relay
  21. 21 - 20 Amp - Anti-Lock Brake Hydraulic Actuator
  22. 22 - 15 Amp - Hood Illumination Lamp
  23. 23 - 7.5 Amp - Keyless Entry Beeper, Timer Module
  24. 24 - Relay - High Horn, Low Horn
  25. 25 - Relay - Fuel Pump
  26. 26 - Relay - Starter Motor
  27. 27 - Relay - Right Hand Headlight
  28. 28 - Relay - Brake Warning Lamp, Charge Warning Lamp
  29. 29 - Relay - Speed Control Module
  30. Underhood "High-Current" Fuse Panel Location

The "high-current" fuse panel is located in the engine compartment between the radiator and coolant recovery bottle.

WARNINGAlways disconnect battery ground cable before servicing "high-current fuses. It is recommended that "high-current" fuses be replaced by a qualified technician.

Scheme 5

Scheme 5
  1. 1 - 120 Amp - Alt (Generator)
  2. 2 - 100 Amp - Main
  3. 3 - 65 Amp - Engine Cooling Fan
  4. 4 - 65 Amp - Blower Motor (Front)
  5. RELAY FUSE PANEL LOCATION - 1995 ONLY

This relay box is in 1995 vehicles only. It is located in the engine compartment near the windshield washer fluid reservoir.

Scheme 6

Scheme 6

Relay Identification

  1. 1 - Relay - Not Used
  2. 2 - Relay - Headlamp LH
  3. 3 - Relay - Not Used
  4. 4 - Relay - FICD
  5. 5 - Relay - Auto Light Headlamp
  6. 6 - Relay - Auto Light Taillamp
  7. 7 - Relay - Headlamp RH
  8. 8 - Relay - Air Conditioning
  9. 9 - Relay - Inhibit (Manual Level Position Switch)
  10. 10 - Relay - Rad Fan (HI 2) (Cooling Fan High Relay)
  11. 11 - Relay - Fuel Pump
  12. 12 - Relay - Horn
  13. 13 - Relay - Not Used
  14. 14 - Relay - Front Grille Lamp
  15. 15 - Relay - Radiator Fan (LO)
  16. 16 - Relay - Radiator Fan (HI 1)
  17. 17 - Relay - Bulb Check
  18. 18 - Relay - ASCD HOLD (Speed Control Relay)

Scheme 7

Scheme 7
  1. 1 - Relay - Antitheft (Interrupt)
  2. 2 - Relay - Headlamp LH
  3. 3 - Relay - Not Used
  4. 4 - Relay - FICD
  5. 5 - Relay - Auto Light Headlamp/Antitheft Headlamp
  6. 6 - Relay - Air Conditioner