Contents Wiring diagrams Section: Accessory Drive Belts All sections

Accessory Drive System: Other Mercury Sable V

Accessory Drive Belts 3 illustrations ~411 words

Belt Tensioner

Automatic tensioners are calibrated to provide the correct amount of tension to the belt for a given accessory drive system. Unless a spring or damping band within the tensioner assembly breaks or some other mechanical part of the tensioner fails, there is no need to check the tensioner for correct tension.

Belt Tensioner - Mechanical

The only mechanical check that needs to be made is a check for tensioner stick, grab or bind.

  1. With the engine off, check routing of the accessory drive belt. Refer to the illustrations under «Accessory Drive»(ref-293461-S11708007742008080700000) in the Description and Operation portion of this article.
  2. Using a suitable, commercially available serpentine belt tensioner release tool, release the tension on the belt and detach the accessory drive belt from the tensioner. Carry out the following tests: Using the release tool, move the tensioner from its relaxed position, through its full stroke and back to the relaxed position to make sure there is no stick, grab or bind, and to make sure that there is tension on the tensioner spring. Rotate the tensioner pulley by hand and check for a binding, contaminated or seized condition. Inspect the area surrounding the accessory drive belt tensioner for oil leaks or contamination and repair any leaks.
  3. If the accessory drive belt tensioner does not meet the criteria in the previous step, install a new tensioner. If the accessory drive belt tensioner meets the criteria in the previous step, proceed to testing the tensioner dynamically.
  4. If the tensioner is saturated with oil and grease internally, install a new tensioner.

Belt Tensioner - Dynamics

The accessory drive belt tensioner can be checked dynamically as follows

  1. With the engine running, observe the accessory drive belt tensioner movement. The accessory drive tensioner should move (respond) when the A/C clutch cycles (if equipped), or when the engine is accelerated rapidly. If the accessory drive belt tensioner movement is excessive without A/C clutch cycling or engine acceleration, check belt rideout. Excessive belt rideout (uneven depth of grooves in the belt) can cause excessive accessory drive belt tensioner movement. Check rideout condition by installing a new belt. If excessive accessory drive belt tensioner movement still exists, install a new accessory drive belt tensioner.

Scheme 6

Scheme 6: Front End Accessory Drive (FEAD) - Exploded View
ItemPart NumberDescription
1N705589Pin-type retainer (7 required)
2RH splash shield (part of 16102)
38620Accessory drive belt
4W503278Accessory drive belt tensioner bolt (3 required)
56B209Accessory drive belt tensioner
68620Power steering pump drive belt
  1. For additional information, refer to the procedures in this article.

Power Steering Pump Belt

Special Tools Illustration Tool Name Tool Number Power Steering Belt Installation Tool 303-1252/2 Power Steering Belt Removal Tool 303-1252/1

Scheme 7

Scheme 7: Power Steering Pump Belt

Scheme 8

Scheme 8