Crankcase Capacity
Crankcase capacity is 4 qts. (3.8L). Add one additional qt. (.95L) when replacing oil filter.
TORQUE SPECIFICATIONS
| Application | Ft. Lbs. (N.m) |
| Accessory Drive Bracket Bolt | 39 (53) |
| A/C Line Bracket Nut | 16 (22) |
| A/C Manifold Bolt | 18 (24) |
| Balance Shaft Assembly Bolt | 19-21 (26-28) |
| Balance Shaft Tensioner Bolt | 21-22 (28-30) |
| Camshaft Bearing Caps Bolt |
| Step 1 | (1) |
| Step 2 | 12 (16) |
| Camshaft Chain Cassette Retaining Bolt |
| Lower | 14 (19) |
| Camshaft Sprocket Bolt | 62 (85) |
| Camshaft Tensioner |
| Left Side | 39 (53) |
| Right Side | 33 (45) |
| Connecting Rod Cap Nut (2) |
| Step 1 | 14 (20) |
| Step 2 | (3) |
| Crankshaft Damper Bolt (2) |
| Step 1 | 44 (60) |
| Step 2 | (3) |
| Crankshaft Pulley Bolts | 28 (38) |
| Cylinder Head Bolts (2) (4) |
| Step 1) - 12 mm Bolts | 26 (35) |
| Step 2) - 8 mm Bolts | 23-25 (30-34) |
| Step 3) - 12 mm Bolts | 90 Degrees |
| Step 4) - 12 mm Bolts | 90 Degrees |
| Engine Mount Bracket Bolt | 35 (47) |
| Engine Mount Bracket Bolt/Nut | 81 (110) |
| Engine Mount Nut | 59 (80) |
| Engine-To-Transmission Bolts | 30-41 (41-56) |
| Exhaust Manifold Nut | 18 (24) |
| Exhaust Pipe-To-Manifold Bolt | 30 (40) |
| Front Differential Support Bolts | 49 (66) |
| Flexplate-To-Torque Converter Bolt |
| 1997-1999 | 22-30 (30-41) |
| 2000-2001 | 35 (47) |
| Flywheel-To-Crankshaft Bolt (2) |
| Step 1 | 10 (13) |
| Step 2 | 52 (71) |
| Front Cover Bolt | 14 (19) |
| Front Engine Mounting Bolts/Nuts | 59 (80) |
| Fuel Injection Manifold Bolts | 19 (26) |
| Generator Bracket Bolt | 31 (42) |
| Hydraulic Chain Tensioner | 49 (67) |
| Jackshaft Bolt |
| Step 1 | 33 (45) |
| Step 2 | (5) |
| Lower Intake Manifold Bolt |
| 1997-1999 Models | 10 (14) |
| 2000 & 2001 | 13 (18) |
| Main Bearing Cap Bolt | 74 (100) |
| Oil Drain Plug | 22 (30) |
| Oil Pan Ladder Frame Bolt |
| Step 1 | 13 (17) |
| Step 2 | 27 (36) |
| Oil Pump-To-Cylinder Block Bolt | 15 (20) |
| INCH Lbs. (N.m) |
| Accelerator Splash Shield Bolts | 27-38 (3.1-4.3) |
| Balance Shaft Chain Guide Bolt | 80-97 (9-11) |
| Camshaft Chain Cassette Retaining Bolt |
| Upper | 106 (12) |
| Camshaft Chain Primary Tensioner Bolt | 80 (9) |
| Generator Wiring Harness Bracket Nut (Sport & Sport Trac) | 89(10) |
| Upper Intake Manifold Bolt | 62 (7) |
| Oil Pan Bolt | 89 (10) |
| Oil Pan Screen Cover Bolt | 115 (13) |
| Radiator Mounting Bolts | 54-70 (6-8) |
| Thermostat Housing Bolt | 89 (10) |
| Upper Radiator Hose/Pipe Retaining Bolt | 27-38 (3.1-4.3) |
| Valve Cover Bolt | 88 (10) |
| Water Pump Bolt | 97 (11) |
| (1) Tighten to 53 INCH lbs. (6 N.m) (2) DO NOT reuse bolts. (3) Tighten an additional 90 Degrees (4) Tighten in sequence. (Схема №30) (5) Tighten bolt an additional 90 degrees. |
| (1) | Tighten to 53 INCH lbs. (6 N.m) |
| (3) | Tighten an additional 90 Degrees |
| (4) | Tighten in sequence. (Схема №30) |
| (5) | Tighten bolt an additional 90 degrees. |
GENERAL SPECIFICATIONS
| Application | Specification |
| Displacement | 244 Cu. In. (4.0L) |
| Bore | 3.95" (100.4 mm) |
| Stroke | 3.31" (84.4 mm) |
| Compression Ratio | N/A |
| Fuel System | SFI |
CRANKSHAFT, MAIN BEARINGS & CONNECTING ROD BEARINGS SPECIFICATIONS
| Application | In. (mm) |
| Crankshaft |
| End Play | .002-.013 (.05-.33) |
| Main Bearings |
| Journal Diameter | 2.243-2.244 (56.97-57.00) |
| Journal Out-Of-Round | .0003 (.008) |
| Journal Taper | .0003 (.008) |
| Journal Runout | .002 (.05) |
| Oil Clearance |
| Desired | .0008-.0015 (.020-.038) |
| Allowable | .0005-.0019 (.013-.048) |
| Connecting Rod Bearings |
| Journal Diameter | 2.125-2.126 (53.98-54.0) |
| Journal Out-Of-Round | .0003 (.008) |
| Journal Taper | .0003 (.008) |
| Oil Clearance |
| Desired | .0003-.0024 (.008-.061) |
CRANKSHAFT, MAIN & CONNECTING ROD BEARINGS
CONNECTING RODS SPECIFICATIONS
| Application | In. (mm) |
| Bore Diameter |
| Pin Bore | .9432-.9439 (23.958-23.975) |
| Crankpin Bore | 2.2370-2.2378 (56.820-56.840) |
| Center-To-Center Length | 5.746-5.749 (145.95-146.02) |
| Maximum Bend (1) | .0005 (.013) |
| Maximum Twist (1) | .0015 (.038) |
| Side Play | .0036-.0106 (.091-.269) |
| (1) Specification listed is measured per 1" (25.4 mm). |
| (1) | Specification listed is measured per 1" (25.4 mm). |
PISTONS, PISTON PINS & PISTON RINGS SPECIFICATIONS
| Application | In. (mm) |
| Pistons |
| Clearance | .0011-.0023 (.028-.058) |
| Diameter | 3.9520-3.9527 (100.381-100.399) |
| Pins |
| Diameter |
| Red | .9446-.9447 (23.993-23.995) |
| Blue | .9447-.9448 (23.995-24.000) |
| Length | 2.834-2.866 (72.20-72.80) |
| Piston Fit | .0004-.0006 (.010-.015) |
| Rod Fit | Press Fit |
| Rings |
| Ring Gap |
| Bottom Compression | .018-.028 (.450-.700) |
| Top Compression | .008-.018 (.200-.450) |
| Ring Width |
| Bottom Compression | 1.728-1.74 (.068-.069) |
| Top Compression | 1.578-1.598 (.062-.063) |
| Side Clearance |
| Bottom Compression | .050-.082 (.002-.003) |
| Top Compression | .050-.082 (.002-.003) |
CYLINDER BLOCK SPECIFICATIONS
| Application | In. (mm) |
| Cylinder Bore |
| Standard Diameter | 3.952 (100.38) |
| Maximum Taper | .001 (.025) |
| Maximum Out-Of-Round | .001 (.025) |
| Maximum Deck Warpage (1) | .004 (.1) |
| (1) DO NOT machine more than .010" (.25 mm) from original gasket surface. |
| (1) | DO NOT machine more than .010" (.25 mm) from original gasket surface. |
ENGINE VALVES & VALVE SPRINGS SPECIFICATIONS
| Application | Specification |
| Face Angle | 45° |
| Face Runout | .001" (.03 mm) |
| Head Diameter |
| Intake | 1.807-1.814" (45.90-46.08 mm) |
| Exhaust | 1.531-1.539" (38.89-39.09 mm) |
| Stem Diameter |
| Intake | .2740-.2748" (6.960-6.980 mm) |
| Exhaust | .2730-.2740" (6.934-6.960 mm) |
| Valve Margin | .031" (.79 mm) |
| Valve Springs |
| Free Length | 1.696" (43.08 mm) |
| Installed Height | 1.413-1.445" (35.89-36.70 mm) |
| Out-Of-Square | N/A |
| Ft. Lbs. @ In. (N.m @ mm) |
| Pressure | 203-225 @ 1.413-1.445 (275-305 @ 36-37) |
CYLINDER HEAD SPECIFICATIONS
| Application | Specification |
| Maximum Warpage | .003" (.08 mm) |
| Valve Seats |
| Seat Angle | 45° |
| Seat Width |
| Intake | .060-.094" (1.52-2.39 mm) |
| Exhaust | .05-.083" (1.273-2.121 mm) |
| Maximum Seat Runout | .002" (.05 mm) |
| Valve Guides |
| Intake Valve |
| Valve Guide Bore I.D. | .2750-.2760" (6.985-7.010 mm) |
| Valve Stem-To-Guide Oil Clearance | .0010-.0027" (.025-.069 mm) |
| Exhaust Valve |
| Valve Guide Bore I.D. | .2750-.2760" (6.985-7.010 mm) |
| Valve Stem-To-Guide Oil Clearance | .0010-.0020" (.025-.051 mm) |
CAMSHAFT SPECIFICATIONS
| Application | In. (mm) |
| Bearing I.D. Diameter | 1.102-1.104 (28.0-28.3) |
| End Play | .0003-.007 (.008-.018) |
| Journal Diameter | 1.100-1.104 (27.935-27.961) |
| Journal Runout | .002 (.05) |
| Lobe Lift | .2590 (6.584) |
| Oil Clearance | .002-.004 (.04-.09) |