Contents Section: Mechanical All sections

Engine - 4.0L V6 - VIN E: Specifications Mercury Mountaineer I рестайлинг

Crankcase Capacity

Crankcase capacity is 4 qts. (3.8L). Add one additional qt. (.95L) when replacing oil filter.

TORQUE SPECIFICATIONS

ApplicationFt. Lbs. (N.m)
Accessory Drive Bracket Bolt39 (53)
A/C Line Bracket Nut16 (22)
A/C Manifold Bolt18 (24)
Balance Shaft Assembly Bolt19-21 (26-28)
Balance Shaft Tensioner Bolt21-22 (28-30)
Camshaft Bearing Caps Bolt
Step 1(1)
Step 212 (16)
Camshaft Chain Cassette Retaining Bolt
Lower14 (19)
Camshaft Sprocket Bolt62 (85)
Camshaft Tensioner
Left Side39 (53)
Right Side33 (45)
Connecting Rod Cap Nut (2)
Step 114 (20)
Step 2(3)
Crankshaft Damper Bolt (2)
Step 144 (60)
Step 2(3)
Crankshaft Pulley Bolts28 (38)
Cylinder Head Bolts (2) (4)
Step 1) - 12 mm Bolts26 (35)
Step 2) - 8 mm Bolts23-25 (30-34)
Step 3) - 12 mm Bolts90 Degrees
Step 4) - 12 mm Bolts90 Degrees
Engine Mount Bracket Bolt35 (47)
Engine Mount Bracket Bolt/Nut81 (110)
Engine Mount Nut59 (80)
Engine-To-Transmission Bolts30-41 (41-56)
Exhaust Manifold Nut18 (24)
Exhaust Pipe-To-Manifold Bolt30 (40)
Front Differential Support Bolts49 (66)
Flexplate-To-Torque Converter Bolt
1997-199922-30 (30-41)
2000-200135 (47)
Flywheel-To-Crankshaft Bolt (2)
Step 110 (13)
Step 252 (71)
Front Cover Bolt14 (19)
Front Engine Mounting Bolts/Nuts59 (80)
Fuel Injection Manifold Bolts19 (26)
Generator Bracket Bolt31 (42)
Hydraulic Chain Tensioner49 (67)
Jackshaft Bolt
Step 133 (45)
Step 2(5)
Lower Intake Manifold Bolt
1997-1999 Models10 (14)
2000 & 200113 (18)
Main Bearing Cap Bolt74 (100)
Oil Drain Plug22 (30)
Oil Pan Ladder Frame Bolt
Step 113 (17)
Step 227 (36)
Oil Pump-To-Cylinder Block Bolt15 (20)
INCH Lbs. (N.m)
Accelerator Splash Shield Bolts27-38 (3.1-4.3)
Balance Shaft Chain Guide Bolt80-97 (9-11)
Camshaft Chain Cassette Retaining Bolt
Upper106 (12)
Camshaft Chain Primary Tensioner Bolt80 (9)
Generator Wiring Harness Bracket Nut (Sport & Sport Trac)89(10)
Upper Intake Manifold Bolt62 (7)
Oil Pan Bolt89 (10)
Oil Pan Screen Cover Bolt115 (13)
Radiator Mounting Bolts54-70 (6-8)
Thermostat Housing Bolt89 (10)
Upper Radiator Hose/Pipe Retaining Bolt27-38 (3.1-4.3)
Valve Cover Bolt88 (10)
Water Pump Bolt97 (11)
(1) Tighten to 53 INCH lbs. (6 N.m) (2) DO NOT reuse bolts. (3) Tighten an additional 90 Degrees (4) Tighten in sequence. (Схема №30) (5) Tighten bolt an additional 90 degrees.
(1)Tighten to 53 INCH lbs. (6 N.m)
(2)DO NOT reuse bolts.
(3)Tighten an additional 90 Degrees
(4)Tighten in sequence. (Схема №30)
(5)Tighten bolt an additional 90 degrees.

TORQUE SPECIFICATIONS

GENERAL SPECIFICATIONS

ApplicationSpecification
Displacement244 Cu. In. (4.0L)
Bore3.95" (100.4 mm)
Stroke3.31" (84.4 mm)
Compression RatioN/A
Fuel SystemSFI

GENERAL SPECIFICATIONS

CRANKSHAFT, MAIN BEARINGS & CONNECTING ROD BEARINGS SPECIFICATIONS

ApplicationIn. (mm)
Crankshaft
End Play.002-.013 (.05-.33)
Main Bearings
Journal Diameter2.243-2.244 (56.97-57.00)
Journal Out-Of-Round.0003 (.008)
Journal Taper.0003 (.008)
Journal Runout.002 (.05)
Oil Clearance
Desired.0008-.0015 (.020-.038)
Allowable.0005-.0019 (.013-.048)
Connecting Rod Bearings
Journal Diameter2.125-2.126 (53.98-54.0)
Journal Out-Of-Round.0003 (.008)
Journal Taper.0003 (.008)
Oil Clearance
Desired.0003-.0024 (.008-.061)

CRANKSHAFT, MAIN & CONNECTING ROD BEARINGS

CONNECTING RODS SPECIFICATIONS

ApplicationIn. (mm)
Bore Diameter
Pin Bore.9432-.9439 (23.958-23.975)
Crankpin Bore2.2370-2.2378 (56.820-56.840)
Center-To-Center Length5.746-5.749 (145.95-146.02)
Maximum Bend (1).0005 (.013)
Maximum Twist (1).0015 (.038)
Side Play.0036-.0106 (.091-.269)
(1) Specification listed is measured per 1" (25.4 mm).
(1)Specification listed is measured per 1" (25.4 mm).

CONNECTING RODS

PISTONS, PISTON PINS & PISTON RINGS SPECIFICATIONS

ApplicationIn. (mm)
Pistons
Clearance.0011-.0023 (.028-.058)
Diameter3.9520-3.9527 (100.381-100.399)
Pins
Diameter
Red.9446-.9447 (23.993-23.995)
Blue.9447-.9448 (23.995-24.000)
Length2.834-2.866 (72.20-72.80)
Piston Fit.0004-.0006 (.010-.015)
Rod FitPress Fit
Rings
Ring Gap
Bottom Compression.018-.028 (.450-.700)
Top Compression.008-.018 (.200-.450)
Ring Width
Bottom Compression1.728-1.74 (.068-.069)
Top Compression1.578-1.598 (.062-.063)
Side Clearance
Bottom Compression.050-.082 (.002-.003)
Top Compression.050-.082 (.002-.003)

PISTONS, PINS & RINGS

CYLINDER BLOCK SPECIFICATIONS

ApplicationIn. (mm)
Cylinder Bore
Standard Diameter3.952 (100.38)
Maximum Taper.001 (.025)
Maximum Out-Of-Round.001 (.025)
Maximum Deck Warpage (1).004 (.1)
(1) DO NOT machine more than .010" (.25 mm) from original gasket surface.
(1)DO NOT machine more than .010" (.25 mm) from original gasket surface.

CYLINDER BLOCK

ENGINE VALVES & VALVE SPRINGS SPECIFICATIONS

ApplicationSpecification
Face Angle45°
Face Runout.001" (.03 mm)
Head Diameter
Intake1.807-1.814" (45.90-46.08 mm)
Exhaust1.531-1.539" (38.89-39.09 mm)
Stem Diameter
Intake.2740-.2748" (6.960-6.980 mm)
Exhaust.2730-.2740" (6.934-6.960 mm)
Valve Margin.031" (.79 mm)
Valve Springs
Free Length1.696" (43.08 mm)
Installed Height1.413-1.445" (35.89-36.70 mm)
Out-Of-SquareN/A
Ft. Lbs. @ In. (N.m @ mm)
Pressure203-225 @ 1.413-1.445 (275-305 @ 36-37)

VALVES & VALVE SPRINGS

CYLINDER HEAD SPECIFICATIONS

ApplicationSpecification
Maximum Warpage.003" (.08 mm)
Valve Seats
Seat Angle45°
Seat Width
Intake.060-.094" (1.52-2.39 mm)
Exhaust.05-.083" (1.273-2.121 mm)
Maximum Seat Runout.002" (.05 mm)
Valve Guides
Intake Valve
Valve Guide Bore I.D..2750-.2760" (6.985-7.010 mm)
Valve Stem-To-Guide Oil Clearance.0010-.0027" (.025-.069 mm)
Exhaust Valve
Valve Guide Bore I.D..2750-.2760" (6.985-7.010 mm)
Valve Stem-To-Guide Oil Clearance.0010-.0020" (.025-.051 mm)

CYLINDER HEAD

CAMSHAFT SPECIFICATIONS

ApplicationIn. (mm)
Bearing I.D. Diameter1.102-1.104 (28.0-28.3)
End Play.0003-.007 (.008-.018)
Journal Diameter1.100-1.104 (27.935-27.961)
Journal Runout.002 (.05)
Lobe Lift.2590 (6.584)
Oil Clearance.002-.004 (.04-.09)

CAMSHAFT