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Automatic Transaxle/transmission External Controls: Diagnosis Mercury Milan I

Automatic Trans 2 illustrations ~219 words

Inspection and Verification

  1. Verify the customer concern by operating the system.
  2. Visually inspect for obvious signs of mechanical or electrical damage.
  3. If an obvious cause for an observed or reported concern is found, correct the cause before proceeding to the next step.
  4. If the concern is not visually evident, verify the symptom. Go to «Symptom Chart - External Controls»(ref-271086-S29443949862007111500000) or Go to «Symptom Chart - Noise, Vibration and Harshness (NVH)»(ref-271086-S23612163682007111500000) .
MechanicalElectrical
Transaxle selector lever cable Manual control lever Transmission control module (TCM) out of adjustment (6-speed transaxle) Selector lever slider bunching or bindingBattery control module (BCM) fuse 14 (15A) Connections Wiring harness Brake pedal position (BPP) switch Shift lock actuator Transmission control (TC) switch (MKZ)

VISUAL INSPECTION CHART

DTC Chart

DTCComponentDescriptionConditionSymptomAction
B2572Brake Shift InterlockBrake Shift Interlock Output Circuit FailureThe associated circuitry connected to the smart junction box (SJB) or fuse, or the SJB itself may have an issue causing a brake shift interlock concern.Brake shift interlock is inoperative or does not operate correctly.Go to Pinpoint Test A .

DTC CHART

Symptom Chart - External Controls

ConditionPossible SourcesAction
Brake shift interlock system does not release/lock correctlyCircuitry open/shorted Fuse(s) Stoplight switchGo to Pinpoint Test A .
Brake shift interlock system does not release/lock correctlyBrake shift interlock actuator damaged or incorrectly installed after repairINSTALL a new selector lever assembly. REFER to Selector Lever .
Transmission control (TC) switch does not operate correctly (MKZ only)Instrument cluster Circuitry open/shorted Transmission control module (TCM) TC switchGo to Pinpoint Test B .
Selector lever linkage is out of correct gear relationshipSelector lever cable is out of adjustment. Loose selector lever cable bracketREFER to Selector Lever Cable Adjustment . CHECK the selector lever cable bracket. TIGHTEN as necessary.
Key stuck in the ignition cylinder or does not lock in the ignition cylinder when the selector lever is not in parkIgnition cylinder damaged Selector lever knob damaged Selector lever park detent switch damaged Selector lever pawl is not contacting park detent switchCHECK the ignition lock cylinder, REFER to HANDLES, LOCKS, LATCHES AND ENTRY SYSTEMS . CHECK the selector lever knob button function by cycling the button. If the button is binding, INSTALL a new selector lever knob. REFER to Selector Lever Knob - 2.3L, 3.0L or Selector Lever Knob - 3.5L . CHECK the park detent switch signal, go to Pinpoint Test C . CHECK the selector lever for correct contact.
Selector lever bindingSelector lever bezel damaged Selector lever damaged Selector lever cable damaged Internal transaxle components damagedCHECK the selector lever bezel for damage. If necessary, INSTALL a new selector lever bezel. REFER to Selector Lever Bezel . CHECK the selector lever for damage. If necessary, INSTALL a new selector lever assembly. REFER to Selector Lever . CHECK the selector lever cable for damage. If necessary, INSTALL a new selector lever cable. REFER to Selector Lever Cable . CHECK the manual control lever and internal transaxle components for damage. REFER to AUTOMATIC TRANSAXLE/TRANSMISSION - 6 SPEED or AUTOMATIC TRANSAXLE/TRANSMISSION - FNR5 .
Brake shift interlock override does not release the selector leverShift interlock override damagedINSPECT the selector lever for damage. If necessary, INSTALL a new selector lever. REFER to Selector Lever .

Symptom Chart - External Controls

Symptom Chart - Noise, Vibration and Harshness (NVH)

Note. Noise, vibration and harshness (NVH) symptoms should be identified using the diagnostic tools that are available. For a list of these tools, an explanation of their uses and a glossary of common terms, refer to NOISE, VIBRATION AND HARSHNESS . Since it is possible any one of multiple systems may be the cause of a symptom, it may be necessary to use a process of elimination type of diagnostic approach to pinpoint the responsible system. If this is not the causal system for the symptom, refer back to NOISE, VIBRATION AND HARSHNESS for the next likely system and continue diagnosis.

ConditionPossible SourcesAction
Vibration - a high frequency (20-80 Hz) that is felt through the seat or selector lever. Changes with engine speedSelector lever cable incorrectly routed, grounded out or looseCHECK the selector lever cable. REPAIR as necessary.

Symptom Chart - Noise, Vibration and Harshness (NVH)

Selector Lever Harness Connector C3233 (3.5L Engine). Scheme 62

Scheme 2: Selector Lever Harness Connector C3245 (3.0L Engine)
Pin NumberCircuitCircuit Function
1VET13 (GY/BU)Brake shift interlock actuator solenoid power circuit
2CET22 (GY/BN)Park position signal to ignition switch
3CLN04 (BU/BN)Power to PRNDL bulb
4GD116 (BK/VT)Ground
Scheme 62: Selector Lever Harness Connector C3233 (3.5L Engine)
Pin NumberCircuitCircuit Function
1VET13 (GY/BU)Brake shift interlock actuator solenoid power circuit
2CET22 (GY/BN)Park position signal to ignition switch
3Not used
4VLN04 (VT/GY)Power to PRNDL bulb
5GD116 (BK/VT)Ground
6CET34 (BN/GN)O/D Cancel (MKZ)