Home/Mercury/Cougar/Mercury Cougar VII (1989-1997)/Repair manual/Testing & Diagnostics/Engine Controls - System/component Tests - Eec-Iv: Diagnosis
Contents Wiring diagrams Section: Testing & Diagnostics All sections

Engine Controls - System/component Tests - Eec-Iv: Diagnosis Mercury Cougar VII

Testing & Diagnostics 26 illustrations ~8981 words

TEST EQUIPMENT

Following test equipment should be used in TFI-IV ignition system tests.

  1. Spark Tester (D81P-6666-A Or D89P-6666-A)
  2. Digital Volt-Ohmmeter (DVOM)
  3. 12-Volt Test Light
  4. Remote Starter Switch
  5. EEC-IV Diagnostic Cable (007-00097)
  6. EEC-IV Breakout Box (T83L-50-EEC-IV)
  7. Inductive Timing Light

DIAGNOSTIC AIDS

Major difference between Computer Controlled Dwell (CCD) and non-CCD systems is CCD system does not receive a start signal from ignition switch at TFI-IV module (terminal No. 4) during engine cranking. CCD systems send an additional coil negative (-)/tach circuit signal to ECA from ignition module (terminal No. 4) labeled Filtered Tach Output (FTO). Following information should be noted during testing

  1. All voltage readings given in test procedures are based on values obtained using a standard DVOM such as Rotunda (007-00001) or Fluke (20 or 70 Series). DO NOT use RMS type meter.
  2. When instructed to inspect a wiring harness, perform both a visual inspection and a continuity test.
  3. When making measurements on a wiring harness or connector, perform a wiggle test while measuring.
  4. When making voltage checks, ground connections should be made at negative battery terminal or cast iron surface of engine.
  5. When making voltage checks, ground readings are defined as a value of less than one volt. Battery voltage is defined as a value of 10-14 volts.
  6. Test procedures are intended to identify faulty components or wiring while fault is present. If complaint is an intermittent condition, refer to TESTS W/O CODES - EEC-IV article in the ENGINE PERFORMANCE section.

Scheme 152

Scheme 152: NO SPARK FROM COIL SECONDARY (DIST. MOUNTED TFI-IV MODULE)

Scheme 153

Scheme 153
  1. Turn ignition off. Connect EEC-IV Diagnostic Cable (007-00097) to EEC-IV Breakout Box (T83L-50-EECIV), negative battery terminal and TFI-IV module. (Scheme 152) Ensure PIP OPEN/NORMAL/SPOUT OPEN switch is in NORMAL position. Apply TFI-IV overlay on breakout box. WARNING: DO NOT connect EEC-IV Diagnostic Cable and ECA to EEC-IV Breakout Box simultaneously. (Scheme 152): EEC-IV Diagnostic Cable (007-00097) Installation Arrangement
  2. Turn ignition on. Put DVOM on DC voltage scale. Measure voltage between J5 (TFI PWR) and J7 (BAT-). If voltage is less than 10 volts DC, repair open in TFI PWR circuit to TFI-IV module. If voltage is more than 10 volts DC, put DVOM on AC voltage scale.
  3. Measure voltage between J7 (BAT-) and J15 (PIP) while cranking engine. If voltage is not 3.0-8.5 volts, go to step 5). If voltage is 3.0-8.5 volts AC, measure voltage between J7 (BAT-) and J10 (SPOUT) while cranking engine. If voltage is not 3.0-8.5 volts AC, go to step 9). If voltage is 3.0-8.5 volts AC, turn ignition off. Connect diagnostic cable to ignition coil wiring harness. Leave ignition coil disconnected.
  4. Set DVOM on DC voltage scale. Turn ignition on. Measure voltage between J2 (VBAT C) and J7 (BAT-). If voltage is not greater than 10 volts DC, repair open circuit in ignition coil circuit. If voltage is greater than 10 volts DC, turn ignition off. Connect BAT+ lead of diagnostic cable to positive battery terminal. Connect test light to J1 (BAT+) and J3 (COIL-). Crank engine. If test light does not flash brightly, go to step 16). If test light flashes brightly, replace coil, and perform QUICK TEST. See TESTS W/CODES - EEC-IV article in the ENGINE PERFORMANCE section.
  5. If voltage is not 3.0-8.5 volts AC in step 3), turn diagnostic cable switch to PIP OPEN position. Measure voltage between J7 (BAT-) and J15 (PIP) while cranking engine. If voltage is not 3.0-8.5 volts AC, go to step 8). If voltage is 3.0-8.5 volts AC, turn ignition off.
  6. Turn diagnostic cable switch to NORMAL position. Put DVOM on DC voltage scale. Disconnect diagnostic cable from TFI-IV module. Leave diagnostic cable attached to TFI-IV module wiring harness. Turn ignition on. Measure voltage between J7 (BAT-) and J15 (PIP). If voltage is more than 0.5 volt, repair short in PIP circuit between ECA and TFI-IV module.
  7. If voltage is less than 0.5 volt, turn ignition off. Measure resistance between J7 (BAT-) and J15 (PIP). If resistance is more than 10,000 ohms, replace ECA. If resistance is 10,000 ohms or less, repair short in PIP circuit between ECA and TFI-IV module.
  8. If voltage is not 3.0-8.5 volts AC in step 5), turn ignition off. Remove TFI-IV module from distributor. Measure resistance of TFI-IV module circuits. See «TFI-IV MODULE RESISTANCE»(ref-22735-S18308809222001010300000). (Scheme 153) If resistance is not as specified, replace TFI-IV module. If resistance is as specified, check stator and wiring inside distributor. Repair as necessary. If stator and wiring are okay, replace PIP sensor. TFI-IV MODULE RESISTANCE Between Terminals Ohms PIP (In) & PIP (Out) Less Than 150 PIP PWR & TFI PWR Less Than 150 GND & PIP (In) Greater Than 500 GND & IGN GND Less Than 5 PIP (In) & PIP PWR 900-1500 (Scheme 153): Distributor Mounted TFI-IV Ignition Module & Connector Terminal ID
  9. If voltage is not 3.0-8.5 volts AC in step 3), turn diagnostic cable switch to SPOUT OPEN position. Measure voltage between J7 (BAT-) and J10 (SPOUT) while cranking engine. If voltage is 3.0-8.5 volts AC, replace TFI-IV module.
  10. If voltage is not 3.0-8.5 volts AC, turn ignition off. Turn diagnostic cable switch to NORMAL position. Disconnect diagnostic cable from TFI-IV module. Leave diagnostic cable attached to TFI-IV module wiring harness. Turn ignition on. Measure voltage between J7 (BAT-) and J10 (SPOUT).
  11. If voltage is less than 0.5 volt DC, go to step 12). If voltage is more than 0.5 volt DC, turn ignition off. Disconnect ECA. Turn ignition on. Measure voltage between J7 (BAT-) and J10 (SPOUT). If voltage is less than 0.5 volt DC, go to step 13). If voltage is more than 0.5 volt DC, repair short to power in SPOUT circuit between ECA and TFI-IV module.
  12. Turn ignition off. Measure resistance between test pin J7 (BAT-) and J10 (SPOUT). If resistance is less than 10,000 ohms, disconnect ECA. Measure resistance between J7 (BAT-) and J10 (SPOUT). If resistance is still less than 10,000 ohms, repair short to ground in SPOUT circuit between ECA and TFI-IV module. If resistance is greater than 10,000 ohms, go to step 13).
  13. Measure resistance between breakout box test pin J15 (PIP) and ECA wiring harness connector terminal No. 56 (PIP). If resistance is greater than 5 ohms, repair open in PIP circuit between ECA and TFI-IV module. If resistance is less than 5 ohms, go to next step.
  14. Connect diagnostic cable to TFI-IV module. Measure resistance between breakout box test pin J7 (BAT-) and ECA wiring harness connector terminal No. 16 (IGN GND). If resistance is less than 5 ohms, replace ECA. If resistance is greater than 5 ohms, disconnect diagnostic cable from TFI-IV module.
  15. Measure resistance between breakout box test pin J9 (IGN GND) and ECA wiring harness connector terminal No. 16 (IGN GND). If resistance is less than 5 ohms, replace TFI-IV module. If resistance is greater than 5 ohms, repair open in IGN GND circuit between ECA and TFI-IV module.
  16. If test light does not flash brightly in step 4), disconnect diagnostic cable from TFI-IV module. Leave diagnostic cable attached to TFI-IV module wiring harness. Disconnect diagnostic cable from positive battery cable. Measure resistance between J3 (COIL-) and J4 (TFICOIL).
  17. If resistance is greater than 5 ohms, repair open in COIL- circuit between ignition coil and TFI-IV module. If resistance is less than 5 ohms, measure resistance between J3 (COIL-) and J7 (BAT-). If resistance is less than 10,000 ohms, repair short in COIL- circuit between ignition coil and TFI-IV module.
  18. If resistance is greater than 10,000 ohms, put DVOM on DC voltage scale. Turn ignition on. Measure voltage between J3 (COIL-) and J7 (BAT-). If voltage is less than 5.5 volts DC, replace TFI-IV module. If voltage is greater than 5.5 volts DC, repair short to power in (COIL-) circuit between ignition coil and TFI-IV module.

Dist. Mounted TFI-IV Diagram (2.3L except Mustang & 3.0L except Taurus SHO). Scheme 154

Scheme 154: Dist. Mounted TFI-IV Diagram (2.3L except Mustang & 3.0L except Taurus SHO)

Dist. Mounted TFI-IV Diagram (Mark VII & Mustang 5.0L). Scheme 155

Scheme 155: Dist. Mounted TFI-IV Diagram (Mark VII & Mustang 5.0L)

Scheme 156

Scheme 156: NO SPARK FROM COIL SECONDARY (REMOTE MOUNTED TFI-IV)
  1. Turn ignition off. Connect EEC-IV Diagnostic Cable (007-00097) to EEC-IV Breakout Box (T83L-50-EECIV), negative battery terminal and TFI-IV module. (Scheme 152) Ensure PIP OPEN/NORMAL/SPOUT OPEN switch is in NORMAL position. Apply TFI-IV overlay on breakout box. WARNING: DO NOT connect EEC-IV Diagnostic Cable and ECA to EEC-IV Breakout Box simultaneously.
  2. Turn ignition on. Put DVOM on DC voltage scale. Measure voltage between J5 (TFI PWR) and J7 (BAT-). If voltage is less than 10 volts DC, repair open in TFI PWR circuit to TFI-IV module. (Scheme 156) If voltage is greater than 10 volts DC, put DVOM on AC voltage scale.
  3. Measure voltage between J7 (BAT-) and J15 (PIP) while cranking engine. If voltage is not 3.0-8.5 volts AC, go to step 6). If voltage is 3.0-8.5 volts AC, measure voltage between J7 (BAT-) and J10 (SPOUT) while cranking engine. If voltage is not 3.0-8.5 volts AC, go to step 13).
  4. If voltage is 3.0-8.5 volts AC, turn ignition off. Connect diagnostic cable to ignition coil wiring harness. Leave ignition coil disconnected. Put DVOM on DC voltage scale. Turn ignition on. Measure voltage between J2 (VBAT C) and J7 (BAT-). If voltage is not greater than 10 volts DC, repair open in ignition coil circuit.
  5. If voltage is greater than 10 volts DC, turn ignition off. Connect BAT+ lead of diagnostic cable to positive battery terminal. Connect test light to J1 (BAT+) and J3 (COIL-). Crank engine. If test light does not flash brightly, go to step 19). If test light flashes brightly, replace ignition coil.
  6. If voltage between J7 and J15 is not 3.0-8.5 volts AC in step 3), connect diagnostic cable to PIP sensor. Put DVOM on DC voltage scale. Measure voltage between J7 (BAT-) and J22 (PIP PWR) on 8-pin connector type or J7 (BAT-) and J27 (PIP PWR) on 4-pin connector type. If voltage is not greater than 10 volts DC, repair open in PIP PWR circuit.
  7. If voltage is greater than 10 volts DC, turn diagnostic cable switch to PIP OPEN position. Put DVOM on AC voltage scale. While cranking engine, measure voltage between J7 (BAT-) and J34 (PIP A) on 8-pin connector type or J7 (BAT-) and J13 (PIP) on 4-pin connector type. If voltage is not 3.0-8.5 volts AC, check PIP wiring and connector. If wiring and connector are okay, replace PIP sensor.
  8. If voltage is 3.0-8.5 volts AC, turn ignition off. Turn diagnostic cable switch to NORMAL position. Disconnect diagnostic cable from TFI-IV module. Leave diagnostic cable attached to TFI-IV module wiring harness. While cranking engine, measure voltage between J7 (BAT-) and J34 (PIP A) on 8-pin connector type or J7 (BAT-) and J13 (PIP) on 4-pin connector type.
  9. If voltage is 3.0-8.5 volts AC, replace TFI-IV module. If voltage is not 3.0-8.5 volts AC, disconnect ECA. While cranking engine, measure voltage between J7 (BAT-) and J34 (PIP A) on 8-pin connector type or J7 (BAT-) and J13 (PIP) on 4-pin connector type. If voltage is 3.0-8.5 volts AC, replace ECA.
  10. If voltage is not 3.0-8.5 volts AC, turn ignition off. Disconnect diagnostic cable from PIP sensor. Leave diagnostic cable attached to PIP sensor wiring harness. Put DVOM on DC voltage scale. Turn ignition on. Measure voltage between J7 (BAT-) and J34 (PIP A) on 8-pin connector type or J7 (BAT-) and J13 (PIP) on 4-pin connector type.
  11. If voltage is greater than 0.5 volt, repair PIP A circuit between PIP sensor and ECA. If voltage is less than 0.5 volt, measure voltage between J7 (BAT-) and J41 (PIP B). If voltage is greater than 0.5 volt, repair PIP B circuit between PIP sensor and ECA. If voltage is less than 0.5 volt, turn ignition off.
  12. Measure resistance between J7 (BAT-) and J41 (PIP B). If resistance is greater than 10,000 ohms, repair short in PIP A circuit between ECA and PIP sensor. If resistance is less than 10,000 ohms, repair short in PIP B circuit between PIP sensor and TFI-IV module. NOTE: If engine starts in step 13), continue testing.
  13. If voltage between J7 and J10 is not 3.0-8.5 volts AC in step 3), turn diagnostic cable switch to SPOUT OPEN position. Measure voltage between J7 (BAT-) and J10 (SPOUT) while cranking engine. If voltage is 3.0-8.5 volts AC, replace TFI-IV module. If voltage is not 3.0-8.5 volts AC, turn ignition off. Disconnect diagnostic cable from TFI-IV module. Leave diagnostic cable attached to TFI-IV module wiring harness.
  14. Turn diagnostic cable switch to NORMAL position. Put DVOM on DC voltage scale. Turn ignition on. Measure voltage between J7 (BAT-) and J10 (SPOUT). If voltage is 0.5 volt DC or more, go to step 15). If voltage is less than 0.5 volt DC, disconnect ECA. Turn ignition on. Measure voltage between J7 (BAT-) and J10 (SPOUT). If voltage is less than 0.5 volt DC, go to step 16). If voltage is greater than 0.5 volt, repair short in SPOUT circuit between ECA and TFI-IV module.
  15. If voltage is less than 0.5 volt DC in step 14), turn ignition off. Measure resistance between J7 (BAT-) and J10 (SPOUT). If resistance is greater than 10,000 ohms, go to step 16). If resistance is less than 10,000 ohms, disconnect ECA. Measure resistance between J7 (BAT-) and J10 (SPOUT). If resistance is still less than 10,000 ohms, repair short in SPOUT circuit between ECA and TFI-IV module.
  16. Turn ignition off. Disconnect ECA. Measure voltage between J7 (BAT-) and J56 (SPOUT). Go to step 18) if voltage is not 3.0-8.5 volts AC. If voltage is 3.0-8.5 volts AC, turn ignition off. Connect diagnostic cable to TFI-IV module. Measure resistance between breakout box test pin J7 (BAT-) and ECA wiring harness connector terminal No. 16 (IGN GND).
  17. If resistance is less than 5 ohms, replace ECA. If resistance is greater than 5 ohms, connect diagnostic cable to PIP sensor. Measure resistance between J7 (BAT-) and J35 (PIP A) on 8-pin connector type or J7 (BAT-) and J19 (PIP) on 4-pin connector type. If resistance is greater than 5 ohms, replace PIP sensor.
  18. If voltage is 3.0-8.5 volts AC in step 16), turn diagnostic cable switch to PIP OPEN position. Connect diagnostic cable between PIP sensor and sensor wiring harness connector. Crank engine while measuring voltage between J7 (BAT-) and J34 (PIP A) on 8-pin connector type or J7 (BAT-) and J13 (PIP) on 4-pin connector type. If voltage is 3.0-8.5 volts AC, repair PIP circuit between PIP sensor and ECA. If voltage is not 3.0-8.5 volts AC, replace PIP sensor.
  19. If test light does not flash brightly in step 5), turn ignition off. Disconnect diagnostic cable from TFI-IV module. Leave diagnostic cable attached to TFI-IV module wiring harness. Disconnect diagnostic cable from positive battery cable. Measure resistance between J3 (COIL-) and J4 (TFI COIL).
  20. If resistance is greater than 5 ohms, repair open in COIL- circuit between ignition coil and TFI-IV module. Repeat QUICK TEST. See TESTS W/CODES - EEC-IV article in the ENGINE PERFORMANCE section. If resistance is less than 5 ohms, measure resistance between J3 (COIL-) and J7 (BAT-). If resistance is less than 10,000 ohms, repair short in COIL- circuit between ignition coil and TFI-IV module.
  21. If resistance is greater than 10,000 ohms, put DVOM on DC voltage scale. Turn ignition on. Measure voltage between J3 (COIL-) and J7 (BAT-). If voltage is greater than 5.5 volts DC, repair short in COIL- circuit between ignition coil and TFI-IV module. If voltage is less than 5.5 volts DC, turn ignition off. Measure resistance between J7 (BAT-) and J9 (GND). If resistance is less than 5 ohms, replace TFI-IV module.
  22. If resistance is greater than 5 ohms, connect diagnostic cable between PIP sensor and sensor wiring harness connector. Measure resistance between J7 (BAT-) and J28 (GND) on 8-pin connector type or J7 (BAT-) and J26 (GND) on 4-pin connector type. If resistance is greater than 5 ohms, replace PIP sensor. If resistance is 5 ohms or less, repair open in GND circuit between PIP sensor and TFI-IV module. Perform QUICK TEST. See TESTS W/CODES - EEC-IV article in the ENGINE PERFORMANCE section.

Following test equipment is necessary to complete DIS ignition system tests.

  1. DIS Diagnostic Cable (Rotunda 007-00044)
  2. Spark Tester (D81P-6666-A & D89P-6666-A)
  3. Digital Volt-Ohmmeter (DVOM)
  4. Remote Starter Switch
  5. 2 EEC-IV Breakout Boxes (T83L-50-EEC-IV)
  6. EEC-IV Breakout Box 2.3L DP DIS Overlay
  7. DIS/EDIS Adapter Tachometer (007-00061)
  8. Inductive Type Timing Light (DO NOT use advance knob, if equipped, as it will not work correctly with DIS ignition systems.)
  9. 12-Volt Test Light (Incandescent Type)
  10. Test Light (LED Type) Or Logic Probe (LED Type)
  11. DIS Module Tester (007-00071)
  12. DIS Coil/Sensor Tester (007-00072)

Note. A 12-volt incandescent test light should not be used to test CID, IDM, PIP or SPOUT circuit signals. It will load circuit and may cause incorrect measurements or faulty DIS/ECA operation.

PINPOINT TESTS B through F are intended to diagnose hard faults. Intermittent failures may be difficult to diagnose using these procedures.

EEC-IV Breakout Box (T83L-50-EEC-IV) connected to DIS diagnostic cable is referred to as breakout box or DIS breakout box. If a second breakout box is connected to ECA vehicle harness connector, it will be referred to as second breakout box or ECA breakout box. This setup allows testing of DIS components and vehicle harness circuits.

Circuits are identified in all capitals, for example: IGND = Ignition Ground. Manufacturers breakout box overlay is identified by a J prefix, for example: J2 (IGND D). This indicates test terminal number and circuit identification.

Note. All DIS voltage and resistance tests are performed at breakout box connected to DIS diagnostic cable unless otherwise specified.

DIS Diagnostic Cable & Component Locations (Mustang 2.3L). Scheme 157

Scheme 157: DIS Diagnostic Cable & Component Locations (Mustang 2.3L)

DIS System Pin Voltages Chart (Mustang 2.3L). Scheme 158

Scheme 158: DIS System Pin Voltages Chart (Mustang 2.3L)

DIS System Wiring Diagram (Mustang 2.3L). Scheme 159

Scheme 159: DIS System Wiring Diagram (Mustang 2.3L)

DIS Signal Diagram (Mustang 2.3L). Scheme 160

Scheme 160: DIS Signal Diagram (Mustang 2.3L)
ApplicationPinpoint Test
No Start & No Service Codes PresentA
Code 222 (CID Circuit Fault)B
Code 218 (IDM High/Open Or Left Coil Open)C
Code 224 (DPI High/Open Or SPOUT Fault)D
Code 223 (DPI High/Open Or SPOUT Fault)E
Code 213/412 (SPOUT Open Or Low)F
No Codes & Lack Of PowerF

2.3L DIS PINPOINT TEST INDEX

PINPOINT TEST B: CODE 222

Pinpoint Test B

B1 Check For Spark During Cranking
B2 Verify Erratic Start
B3 Check CID At DIS Module
B4 Check CID At Crankshaft Sensor (KOER)
B5 Check VBAT At Crankshaft Sensor
B6 Check IGN GND At Crankshaft Sensor
  1. NOTE: If a negative resistance value is obtained, reverse DVOM leads.
B7 Check CID At Crankshaft Sensor
B9 Check CID For Short To Power
B10 Check CID For Short To Ground
B11 Check CID Vane (Crankshaft Sensor)
B12 Check DPI Circuit
B15 Check IDM At DIS Module
B17 Check IDM For Short To Ground
B18 Check IDM For Short To Power
B19 Check IDM For Open Circuit

PINPOINT TEST C: CODE 218

Pinpoint Test C

C1 Check For Left Side Spark
C2 Check IDM Circuit (KOER)
C3 Check IDM To ECA Circuit Continuity (Key Off)
C4 Check IDM Circuit (KOEC)
C5 Check IDM For Short To Power (KOEO)
C6 Check IDM For Short To Ground (Key Off)

PINPOINT TEST D: CODE 224

Pinpoint Test D

D1 Check For Spark
D2 Check For Spark At Right Plug Wires
D3 Check Left Spark Plugs & Wires
  1. WARNING: DO NOT connect ECA to DIS diagnostic cable; 60-pin connector on this harness may be connected to an additional breakout box only. ECA will be damaged if connected to DIS diagnostic cable.
D4 Check VBAT To Left Coil
D5 Check C3 Voltage At Coil Pack
D6 Check C4 Voltage At Coil Pack
D7 Check C3 Voltage At DIS Module
D8 Check C4 Circuit At DIS Module
D9 Check C3 Circuit At Coil Pack
D11 Check C4 For Short To Ground
  1. NOTE: If a negative resistance value is obtained, reverse DVOM leads.
D12 Check C4 For Short To Ground In Harness
D13 Check C3 For Short To Ground
D14 Check C3 Circuit At Coil Pack
D15 Check C4 For Short To Ground
D16 Check C4 For Short To Power
D17 Check C3 Signal At Coil Pack
D18 Check C4 Signal At Coil Pack
D19 Check Right Spark Plugs & Wires
  1. WARNING: DO NOT connect ECA to DIS diagnostic cable; 60-pin connector on this harness may be connected to an additional breakout box only. ECA will be damaged if connected to DIS diagnostic cable.
D20 Check VBAT For Open To Right Coil
D21 Check C1 At Coil Pack
D22 Check C2 For Short To Power
D23 Check C1 For Short To Power At DIS Module
D24 Check C2 For Short To Power At DIS Module
D25 Check C1 Circuit
D28 Check C1 For Short To Ground In DIS Module
D29 Check C2 For Short To Ground At Coil Pack
D32 Check DIS Module For Short To Power In C2
D33 Check C1 At Coil Pack
D34 Check C2 At Coil Pack

PINPOINT TEST E: CODE 223

Pinpoint Test E

E1 Check SPOUT At DIS Module
E2 Check Dual Plug Operation
E3 Check DPI Circuit Continuity
E4 Check DPI For Short To Power
E5 Force Dual Plug Command At DIS Module
E6 Check ECA Side Of SPOUT Connector (KOER)
E7 Check DIS Side Of SPOUT Connector
E8 Check ECA Side Of SPOUT Connector (KOEO)

DIS Spout Connector Terminal ID. Scheme 161

Scheme 161: DIS Spout Connector Terminal ID

PINPOINT TEST F: CODE 213/412 OR NO CODES & LACK OF POWER

Pinpoint Test F

F1 Check Timing At Idle
F2 Check Base Timing
F3 Check SPOUT At DIS Module
F4 Check Sensor/Trigger Wheel
F5 Check ECA Side Of SPOUT Connector
F6 Check SPOUT Circuit Continuity
F8 Isolate DIS Module
F9 Isolate ECA
F10 Check Circuit Continuity

Following test equipment is necessary to complete DIS ignition system tests.

  1. DIS Diagnostic Cable (Rotunda 007-00044)
  2. Spark Tester (D89P-6666-A)
  3. Digital Volt-Ohmmeter (DVOM)
  4. Remote Starter Switch
  5. 2 Breakout Boxes (T83L-50-EEC-IV)
  6. High Voltage Spark Tester (A spark plug with a broken side electrode is not sufficient to check for spark and may lead to incorrect results.)
  7. Tachometer
  8. Tachometer Adapter (Rotunda 007-00061; DIS/EDIS Compatible Or Equivalent Type)
  9. Test Light (LED Type) Or Logic Probe (Led Type)
  10. Inductive Type Timing Light
  11. DIS Module Tester (007-00071, If Available)
  12. DIS Coil & Sensor Tester (007-00072, If Available)

Note. A 12-volt incandescent (high voltage) test light should not be used to test CID or PIP circuit signals. It will load circuit and may cause faulty DIS/ECA operations (engine stall).

PINPOINT TEST A is designed for a no-start situation. PINPOINT TESTS B through E are designed to identify hard faults. PINPOINT TESTS F and G are used to search for intermittent failures. Following information should be noted during testing

  1. All voltage readings given in test procedures are based on values obtained using a standard DVOM such as Rotund (007-00001) or Fluke (20 or 70 Series). DO NOT use RMS type meter.
  2. When instructed to inspect a wiring harness, perform both a visual inspection and a continuity test.
  3. When making voltage checks, ground connections should be made at negative battery terminal or cast iron surface of engine.
  4. When making voltage checks, ground readings are defined as a value of less than one volt. Battery voltage is defined as a value of 10-14 volts.
  5. Test procedures are intended to identify faulty components or wiring while fault is present. If complaint is an intermittent condition, refer to TESTS W/O CODES - EEC-IV article in the ENGINE PERFORMANCE section.
ApplicationPinpoint Test
No StartA
Code 212B
Code 214C
Code 215, 216 Or 217D
Code 49 Or 213E
Misfire Under LoadF
Intermittent Miss Or StallG

3.0L SHO & 3.8L SC DIS PINPOINT TEST INDEX

DIS Diagnostic Cable & DIS Module Terminal Pins (3.0L SHO & 3.8L SC). Scheme 162

Scheme 162: DIS Diagnostic Cable & DIS Module Terminal Pins (3.0L SHO & 3.8L SC)

DIS System Pin Voltage Chart (3.0L SHO & 3.8L SC). Scheme 163

Scheme 163: DIS System Pin Voltage Chart (3.0L SHO & 3.8L SC)

DIS System Wiring Diagram (3.0L SHO). Scheme 164

Scheme 164: DIS System Wiring Diagram (3.0L SHO)

DIS System Wiring Diagram (3.8L SC). Scheme 165

Scheme 165: DIS System Wiring Diagram (3.8L SC)

DIS Signal Diagram (3.0L SHO & 3.8L SC). Scheme 166

Scheme 166: DIS Signal Diagram (3.0L SHO & 3.8L SC)

DIS Components & Circuits (3.0L SHO & 3.8L SC). Scheme 167

Scheme 167: DIS Components & Circuits (3.0L SHO & 3.8L SC)
WARNINGDO NOT connect ECA to DIS diagnostic cable; 60-pin connector on this harness may be connected to an additional breakout box only. If ECA is connected to DIS diagnostic cable, ECA may be damaged.

PINPOINT TEST B: CODE 212

Pinpoint Test B

B1 Verify Erratic Cranking
B2 Check CID Signal At DIS Module
B3 Check CID Signal At Sensor (CID Fault)
B4 Check DIS Module IDM Signal Output
B5 Check IDM Circuit Continuity
B6 Check ECA For IDM Circuit Fault
B7 Check IDM For Short To Power
B8 Check IDM For Short To Ground

PINPOINT TEST C: CODE 214

Pinpoint Test C

C1 Check CID EEC Signal At Camshaft Sensor
C2 Check CID To ECA Continuity
C3 Check CID Signal At Camshaft Sensor
C4 Check Camshaft Sensor VBAT
C5 Check Camshaft Sensor Ignition Ground
C6 Isolate DIS Module
C7 Isolate ECA
C8 Check CID S Circuit For Short To Power
C9 Check CID EEC Circuit For Short To Ground
C10 Check CID S Circuit For Short To Power
C11 Check CID S Circuit For Short To Ground
C12 Check CID Vane

PINPOINT TEST D: CODE 215, 216 OR 217

Pinpoint Test D

D1 Check For Spark During Cranking
D2 Check VBAT At Coil Pack
D3 Check C1 Circuit
D7 Check C2 Circuit
D8 Check C1 At Coil Pack
D9 Check C2 At Coil Pack
D10 Check C3 At Coil Pack
D11 Check C1 Driver At DIS Module
D12 Check C2 Driver At DIS Module
D13 Check C3 Driver At DIS Module
D14 Check C1 Circuit (Coil Disconnected)
D16 Check C2 Circuit
D18 Check C3 Circuit
D20 Check C1 Circuit
D21 Check C2 Circuit
D22 Check C3 Circuit

PINPOINT TEST E: CODE 49 OR 213

Pinpoint Test E

E1 Check SPOUT Signal At DIS Module
E2 Check EEC Side Of SPOUT Connector
E3 Check DIS Side Of SPOUT Connector
E4 Check SPOUT Circuit Integrity
  1. An engine analyzer is used to diagnose problems in secondary side of ignition system.
  2. Visually inspect engine compartment to ensure vacuum hoses and spark plug wires are properly routed and securely connected.
  3. Examine all wiring harnesses and connectors for insulation damage and burned, overheated, loose and broken conditions.
  4. Ensure battery is fully charged and all accessories are turned off during testing.
  5. Use an engine analyzer or lab scope and DIS Adapter (Rotunda 007-00044) in these testing procedures.

Note. If this portion of diagnostic procedure is to provide accurate results, maintaining engine analyzer calibration is essential. Refer to equipment manual. If this is not available, an estimate of calibration can be made by connecting Spark Tester (D81P-6666-A) to a properly operating ignition system and measuring firing voltage of spark tester only. DO NOT include firing voltage of rotor-to-cap gap. Spark tester firing voltage should be approximately 28 k/volts.

DIS Secondary Voltage Scope Patterns. Scheme 168

Scheme 168: DIS Secondary Voltage Scope Patterns

PINPOINT TEST G

Pinpoint Test G

G2 Wiggle Test
G3 Hot Soak Check
G4 Wiggle Test After Hot Soak
G5 Road Test
G7 Check Sensor Shield

Following equipment should be used in these test procedures.

  1. EDIS Diagnostic Cable (Rotunda 007-00059)
  2. Spark Tester (Neon Bulb Type)
  3. Volt-Ohmmeter (Rotunda 007-00001)
  4. Remote Starter Switch
  5. 2 Breakout Boxes (T83L-50-EEC-IV)
  6. Spark Tester (D81P-6666-A)
  7. Inductive Timing Light
  8. Test Light (Led Type) Or Logic Probe (Led Type)

Following information should be noted during testing

  1. When making measurements on a wiring harness, perform both a visual inspection and a continuity test. Inspect terminal connector pins for damage and corrosion when directed to remove a connector.
  2. Spark timing adjustments are not possible. Timing is controlled by EDIS module with input from ECA.
  3. When checking voltage drop to GROUND, circuit must have a voltage drop of less than one volt.
  4. Battery voltage (VBAT) is any voltage reading within 2 volts of actual battery voltage.
  5. Spark timing will vary at idle due to feedback spark strategy used to control idle speed.
  6. DO NOT connect positive lead of EDIS diagnostic cable to battery or connect cable to VR sensor until so directed.
  7. SAW and IDM signal detectors in EDIS diagnostic cable will not work unless diagnostic cable battery leads are connected to battery.
  8. When using DVOM to measure DC voltage, always connect positive lead to breakout box terminal A (+) and negative lead to A (-).
  9. EEC-IV Breakout Box (T83L-50-EEC-IV) connected to EDIS diagnostic cable is referred to as breakout box or EDIS breakout box. If a second breakout box is connected to ECA vehicle harness connector, it will be referred to as second or ECA breakout box. This setup allows testing of EDIS components and vehicle harness circuits.

Note. A 12-volt incandescent (high voltage) test light should not be used to test circuit signals. It will load circuit and may cause incorrect measurements or faulty EDIS/ECA operations (engine stall).

ResultPinpoint Test & Step
No Start
No CodesA1
Continuous Memory Code 14/211 (PIP Signal At ECA Fault)A3
"CHECK ENGINE" Light Stays On During Engine CrankingA1
Engine Runs
Continuous Memory Code 18/212 (IDM To ECA Circuit Fault)B1
Continuous Memory Code 45/215 Or 46/216 (Coil Fault)D1
Continuous Memory Code 18/213 (No System Response To SAW Commands During Self-TestC1
Engine Miss On Acceleration(1) *
Engine Miss, Intermittent Stall(2) *
(1) See PINPOINT TEST F under DIS SYSTEM (TAURUS 3.0L SHO & THUNDERBIRD 3.8L SC). (2) Go To PINPOINT TEST G under DIS SYSTEM (TAURUS 3.0L SHO & THUNDERBIRD 3.8L SC).
(1)See PINPOINT TEST F under DIS SYSTEM (TAURUS 3.0L SHO & THUNDERBIRD 3.8L SC).
(2)Go To PINPOINT TEST G under DIS SYSTEM (TAURUS 3.0L SHO & THUNDERBIRD 3.8L SC).

1.9L EDIS PINPOINT TEST INDEX

EDIS Diagnostic Cable Diagram (Escort & Tracer - 1.9L). Scheme 169

Scheme 169: EDIS Diagnostic Cable Diagram (Escort & Tracer - 1.9L)

EDIS Wiring Diagram (Escort & Tracer - 1.9L). Scheme 170

Scheme 170: EDIS Wiring Diagram (Escort & Tracer - 1.9L)

EDIS Module Pin Voltage Chart (Escort & Tracer - 1.9L). Scheme 171

Scheme 171: EDIS Module Pin Voltage Chart (Escort & Tracer - 1.9L)

EDIS Signal Diagram (Escort & Tracer - 1.9L). Scheme 172

Scheme 172: EDIS Signal Diagram (Escort & Tracer - 1.9L)
WARNINGDO NOT connect ECA to EDIS diagnostic cable; 60-pin connector on this harness may be connected to a Breakout Box (BOB) only. If ECA is connected to EDIS diagnostic cable, ECA may be damaged. Some tests may require a second breakout box to be connected to ECA 60-pin connector. When a second breakout box is used, ECA should be disconnected at all times. Never connect ECA to breakout box when performing EDIS diagnostics.
WARNINGDO NOT bring a fluorescent trouble light (drop light) close to vehicle ignition system wiring. If key is on and VR sensor is disconnected, light may cause EDIS module to fire ignition coil.

Note. Steps in pinpoint tests are designed to correct one ignition failure at a time. When a component is replaced or service is completed, remove all test equipment. Reconnect all components, and perform QUICK TEST. See TESTS W/CODES - EEC-IV article in the ENGINE PERFORMANCE section.

PINPOINT TEST A

Pinpoint Test A

A1 No Start
A2 Check For Spark
A3 Check Spark Plugs & Wires
A4 Check Vehicle Performance
A5 Check PWR GND To EDIS Module
A6 Check For VBAT To EDIS Module
A7 Check VRS (+) Bias At EDIS Module
A8 Check VRS (+) Bias
A9 Check VRS (-) Bias (VRS Disconnected)
A10 Check VRS (-) Signal High Or Low
A11 Check VRS (-) For Short To Ground
A12 Check VRS (-) For Short To VBAT
A13 Check PIP At EDIS Module
A14 Check For PIP Continuity To ECA
A15 Check IGN GND At EDIS Module (ECA Disconnected)
A16 Check IGN GND Continuity To ECA (ECA Disconnected)
A17 Check PWR GND At EDIS Module
A18 Check PIP Signal At EDIS Module (PIP Disconnected)
A19 Check For PIP Short To Ground
A20 Check For PIP Short To VBAT
A21 Check VRS Signal At EDIS Module
A22 Check VRS Signal At EDIS Module
A23 Check VRS Resistance
A24 Check VRS (-) Signal (Resistance High Or Low)
A25 Check VRS (+) Continuity (Resistance High)
A26 Check VRS (-) Continuity (Resistance High)
A27 Check VRS Air Gap & Trigger Wheel
A28 Check VRS (+) For Short To VRS (-)
A29 Check VRS (+) For Short To Power Or Ground
A30 Check VRS (+) For Short To Ground
A31 Check VRS (+) For Short To Power
A32 Check VRS Resistance

PINPOINT TEST B: CODE 188 OR 212

Pinpoint Test B

B1 Check For IDM Signal At EDIS Module
B2 Check For IDM Open
B3 Check IDM Output From EDIS Module
B4 Check For IDM Short In ECA (ECA Disconnected)
B5 Check For IDM Short To Ground In Harness
B6 Check For IDM Short To VBAT In Harness

PINPOINT TEST C: CODE 18/213 OR LACK OF POWER OR POOR FUEL ECONOMY

Pinpoint Test C

C1 Check Base Ignition Timing
C2 Check For Advance Spark Angle
C3 Check SAW At EDIS Module
C4 Check SAW For Short In EDIS Module
C5 Check SAW For Short To Ground In Harness
C6 Check SAW For Short To VBAT In Harness
C7 Check SAW For Open
C8 Inspect VR Sensor/Trigger Wheel

PINPOINT TEST D: CODE 45/215 OR 46/216

Pinpoint Test D

D1 Check For Spark
D2 Check Spark Plugs & Wires
D3 Check For VBAT At Coil
D4 Check C1 Voltage At Coil Pack
D5 Check C2 Voltage At Coil Pack
D6 Check C1 Voltage At EDIS Module
D7 Check C2 Voltage At EDIS Module
D8 Check C1 Voltage At Coil Connector
D9 Check C2 Voltage At Coil Connector
D10 Check C1 At Coil Connector While Cranking Engine
D11 Check C2 At Coil Connector While Cranking Engine
D12 Check C1 For Short To Ground
D14 Check C2 For Short To Ground (Coil Disconnected)
D15 Check C2 For Short To Ground (Coil & EDIS Module Disconnected)
D16 Check C1 For Short To Power
D17 Check C2 For Short To Power

Following equipment should be used in these test procedures.

  1. EDIS Diagnostic Cable (Rotunda 007-00059)
  2. Spark Tester (Neon Bulb Type)
  3. Volt-Ohmmeter (Rotunda 007-00001)
  4. Remote Starter Switch
  5. 2 Breakout Boxes (T83L-50-EEC-IV)
  6. Spark Tester (D81P-6666-A)
  7. Inductive Timing Light
  8. Test Light (Led Type) Or Logic Probe (Led Type)

Following information should be noted during testing

  1. When checking a wiring harness, perform both a visual inspection and a continuity test. Inspect terminal connector pins for damage, bending, spreading and corrosion when directed to remove a connector.
  2. Spark timing adjustments are not possible. Timing is controlled by EDIS module with input from ECA.
  3. When checking voltage drop to GROUND, circuit must have a voltage drop of less than one volt.
  4. Battery voltage (VBAT) is any voltage reading within 2 volts of actual battery voltage.
  5. EEC-IV Breakout Box (T83L-50-EEC-IV) connected to EDIS diagnostic cable is referred to as breakout box or EDIS breakout box. If a second breakout box is connected to ECA vehicle harness connector, it will be referred to as second or ECA breakout box. This setup allows testing of EDIS components and vehicle harness circuits.

Note. A 12-volt incandescent (high voltage) test light should not be used to test circuit signals. It will load circuit and may cause incorrect measurements or faulty EDIS/ECA operations (engine stall).

ResultPinpoint Test & Step
No Start
No CodesA1
KOEO Code 111 "PASS Code"A1
KOEO Code 226A1
Continuous Memory Code 211 (PIP Signal At ECA Fault)A1
"CHECK ENGINE" Light On During CrankingA1
Engine Runs
KOER Code 213 (No System Response To SAW Commands During Self-Test)C1
Continuous Memory Code 212 Or 226 (IDM Signal Fault At ECA)B1
Continuous Memory Code 215 And/Or 216 (Coil 1 Or Coil 2 Fault)D19
Continuous Memory Code 217 And/Or 238 (Coil 3 Or Coil 4 Fault)D3
Lack Of Power Or Poor Fuel EconomyC1
Engine Miss(1)
Engine Intermittent Driveability Complaint(2)
(1) See PINPOINT TEST F under DIS SYSTEM (TAURUS 3.0L SHO & THUNDERBIRD 3.8L SC). (2) See PINPOINT TEST G under DIS SYSTEM (TAURUS 3.0L SHO & THUNDERBIRD 3.8L SC).
(1)See PINPOINT TEST F under DIS SYSTEM (TAURUS 3.0L SHO & THUNDERBIRD 3.8L SC).
(2)See PINPOINT TEST G under DIS SYSTEM (TAURUS 3.0L SHO & THUNDERBIRD 3.8L SC).

4.6L EDIS PINPOINT TEST INDEX

WARNINGDO NOT connect ECA to EDIS diagnostic cable; 60-pin connector on this harness may be connected to a breakout box only. If ECA is connected to EDIS diagnostic cable, ECA may be damaged. Some tests may require a second breakout box to be connected to ECA 60-pin connector. When a second breakout box is used, ECA should be disconnected at all times. Never connect ECA to breakout box when performing EDIS diagnostics.

EDIS Diagnostic Cable Diagram (4.6L). Scheme 173

Scheme 173: EDIS Diagnostic Cable Diagram (4.6L)

EDIS Wiring Diagram (4.6L). Scheme 174

Scheme 174: EDIS Wiring Diagram (4.6L)

EDIS Module Pin Voltage Chart (4.6L). Scheme 175

Scheme 175: EDIS Module Pin Voltage Chart (4.6L)

EDIS Signal Diagram (4.6L). Scheme 176

Scheme 176: EDIS Signal Diagram (4.6L)

EDIS Block Diagram (4.6L). Scheme 177

Scheme 177: EDIS Block Diagram (4.6L)

Pinpoint Test A

A1 No Start
A2 Check For Spark During Cranking
A3 Check Plugs & Wires
  1. CAUTION: Never connect ECA to breakout box when performing EDIS diagnostics.
A4 Check Vehicle Performance With EDIS Diagnostic Cable Installed
A5 Check PWR GND To EDIS Module (IGN GND Circuit Fault)
A6 Check For VBAT To EDIS Module
A7 Check VRS (+) Bias At EDIS Module
A8 Check VRS (+) Bias
A9 Check VRS (-) Bias
A10 Check VRS (-) High Or Low (Bias Fault)
A11 Check VRS (-) For Short To Ground
A12 Check VRS For Short To Power
A13 Check PIP At EDIS Module
A14 Check PIP For Open To ECA
A15 Check IGN GND At EDIS Module
A16 Check IGN GND For Open To ECA
A17 Check PWR GND To EDIS Module (PWR GND Circuit Fault)
A18 Check PIP At EDIS Module (PIP Fault)
A19 Check PIP For Short To Ground In Harness
A20 Check PIP For Short To Power
A21 Check VRS Signal At EDIS Module
A22 Check VRS Signal At EDIS Module (EDIS Mod. Disconnected)
A23 Check VRS Resistance
A24 Check VRS (High Or Low Resistance)
A25 Check VRS (+) Open (Resistance High Fault)
A26 Check VRS (-) Circuit Open
A27 Check VRS Air Gap & Trigger Wheel
A28 Check VRS (+) Shorted To VRS (-) (Resistance Low Fault)
A29 Check VRS (+) High Or Low (VR Sensor Disconnected)
A30 Check VRS (+) For Short To Ground
A31 Check VRS (+) For Short To Power (EDIS Mod. Disconnected)
A32 Check VRS Resistance

PINPOINT TEST B: CODE 212 OR 226

Pinpoint Test B

B1 Check IDM Signal At EDIS Module
B2 Check IDM For Open
B3 Check IDM Output From EDIS Module
B4 Check IDM For Short In ECA
B5 Check IDM For Short To Ground In Harness
B6 Check IDM For Short To Power In Harness

PINPOINT TEST D: CODE 215, 216, 217 OR 238

Pinpoint Test D

D1 Check For Spark During Cranking
D2 Check For Spark At Right Spark Plug Wires During Cranking
D3 Check Left Spark Plugs & Wires
D4 Check VBAT For Open To Left Coil
D5 Check C3 At Coil Pack
D6 Check C4 At Coil Pack
D7 Check C3 At EDIS Module
D8 Check C4 At EDIS Module
D9 Check C3 At Coil Connector (Coil Disconnected)
D10 Check C4 For Power At Coil Connector
D11 Check C3 At Coil Connector While Cranking
D12 Check C4 At Coil Connector While Cranking
D13 Check C3 For Short To Ground
D15 Check C4 For Short To Ground
D17 Check C3 For Short To Power
D18 Check C4 For Short To Power
D19 Check Right Spark Plugs & Wires
  1. CAUTION: Never connect ECA to breakout box when performing EDIS diagnostics.
D20 Check For Open VBAT Circuit To Right Coil
D21 Check C1 Power At Coil Pack
D22 Check C2 Power At Coil Pack
D23 Check C1 Power At EDIS Module
D24 Check C2 Power At EDIS Module
D25 Check C1 Power At Coil Connector
D26 Check C2 Power At Coil Connector
D27 Check C1 At Coil Connector While Cranking (Coil Disconnected)
D28 Check C2 At Coil Connector While Cranking (Coil Disconnected)
D29 Check C1 For Short To Ground (Coil Disconnected)
D30 Check C1 For Short To Ground (Coil & EDIS Module Disconnected)
D31 Check C2 For Short To Ground (Coil Disconnected)
D32 Check C2 For Short To Ground (Coil & EDIS Module Disconnected)
D33 Check C1 Power (Coil & EDIS Module Disconnected)
D34 Check C2 Power (Coil & EDIS Module Disconnected)