TEST EQUIPMENT
Following test equipment should be used in TFI-IV ignition system tests.
- Spark Tester (D81P-6666-A Or D89P-6666-A)
- Digital Volt-Ohmmeter (DVOM)
- 12-Volt Test Light
- Remote Starter Switch
- EEC-IV Diagnostic Cable (007-00097)
- EEC-IV Breakout Box (T83L-50-EEC-IV)
- Inductive Timing Light
DIAGNOSTIC AIDS
Major difference between Computer Controlled Dwell (CCD) and non-CCD systems is CCD system does not receive a start signal from ignition switch at TFI-IV module (terminal No. 4) during engine cranking. CCD systems send an additional coil negative (-)/tach circuit signal to ECA from ignition module (terminal No. 4) labeled Filtered Tach Output (FTO). Following information should be noted during testing
- All voltage readings given in test procedures are based on values obtained using a standard DVOM such as Rotunda (007-00001) or Fluke (20 or 70 Series). DO NOT use RMS type meter.
- When instructed to inspect a wiring harness, perform both a visual inspection and a continuity test.
- When making measurements on a wiring harness or connector, perform a wiggle test while measuring.
- When making voltage checks, ground connections should be made at negative battery terminal or cast iron surface of engine.
- When making voltage checks, ground readings are defined as a value of less than one volt. Battery voltage is defined as a value of 10-14 volts.
- Test procedures are intended to identify faulty components or wiring while fault is present. If complaint is an intermittent condition, refer to TESTS W/O CODES - EEC-IV article in the ENGINE PERFORMANCE section.
Scheme 152
Scheme 153
- Turn ignition off. Connect EEC-IV Diagnostic Cable (007-00097) to EEC-IV Breakout Box (T83L-50-EECIV), negative battery terminal and TFI-IV module. (Scheme 152) Ensure PIP OPEN/NORMAL/SPOUT OPEN switch is in NORMAL position. Apply TFI-IV overlay on breakout box. WARNING: DO NOT connect EEC-IV Diagnostic Cable and ECA to EEC-IV Breakout Box simultaneously. (Scheme 152): EEC-IV Diagnostic Cable (007-00097) Installation Arrangement
- Turn ignition on. Put DVOM on DC voltage scale. Measure voltage between J5 (TFI PWR) and J7 (BAT-). If voltage is less than 10 volts DC, repair open in TFI PWR circuit to TFI-IV module. If voltage is more than 10 volts DC, put DVOM on AC voltage scale.
- Measure voltage between J7 (BAT-) and J15 (PIP) while cranking engine. If voltage is not 3.0-8.5 volts, go to step 5). If voltage is 3.0-8.5 volts AC, measure voltage between J7 (BAT-) and J10 (SPOUT) while cranking engine. If voltage is not 3.0-8.5 volts AC, go to step 9). If voltage is 3.0-8.5 volts AC, turn ignition off. Connect diagnostic cable to ignition coil wiring harness. Leave ignition coil disconnected.
- Set DVOM on DC voltage scale. Turn ignition on. Measure voltage between J2 (VBAT C) and J7 (BAT-). If voltage is not greater than 10 volts DC, repair open circuit in ignition coil circuit. If voltage is greater than 10 volts DC, turn ignition off. Connect BAT+ lead of diagnostic cable to positive battery terminal. Connect test light to J1 (BAT+) and J3 (COIL-). Crank engine. If test light does not flash brightly, go to step 16). If test light flashes brightly, replace coil, and perform QUICK TEST. See TESTS W/CODES - EEC-IV article in the ENGINE PERFORMANCE section.
- If voltage is not 3.0-8.5 volts AC in step 3), turn diagnostic cable switch to PIP OPEN position. Measure voltage between J7 (BAT-) and J15 (PIP) while cranking engine. If voltage is not 3.0-8.5 volts AC, go to step 8). If voltage is 3.0-8.5 volts AC, turn ignition off.
- Turn diagnostic cable switch to NORMAL position. Put DVOM on DC voltage scale. Disconnect diagnostic cable from TFI-IV module. Leave diagnostic cable attached to TFI-IV module wiring harness. Turn ignition on. Measure voltage between J7 (BAT-) and J15 (PIP). If voltage is more than 0.5 volt, repair short in PIP circuit between ECA and TFI-IV module.
- If voltage is less than 0.5 volt, turn ignition off. Measure resistance between J7 (BAT-) and J15 (PIP). If resistance is more than 10,000 ohms, replace ECA. If resistance is 10,000 ohms or less, repair short in PIP circuit between ECA and TFI-IV module.
- If voltage is not 3.0-8.5 volts AC in step 5), turn ignition off. Remove TFI-IV module from distributor. Measure resistance of TFI-IV module circuits. See «TFI-IV MODULE RESISTANCE»(ref-22735-S18308809222001010300000). (Scheme 153) If resistance is not as specified, replace TFI-IV module. If resistance is as specified, check stator and wiring inside distributor. Repair as necessary. If stator and wiring are okay, replace PIP sensor. TFI-IV MODULE RESISTANCE Between Terminals Ohms PIP (In) & PIP (Out) Less Than 150 PIP PWR & TFI PWR Less Than 150 GND & PIP (In) Greater Than 500 GND & IGN GND Less Than 5 PIP (In) & PIP PWR 900-1500 (Scheme 153): Distributor Mounted TFI-IV Ignition Module & Connector Terminal ID
- If voltage is not 3.0-8.5 volts AC in step 3), turn diagnostic cable switch to SPOUT OPEN position. Measure voltage between J7 (BAT-) and J10 (SPOUT) while cranking engine. If voltage is 3.0-8.5 volts AC, replace TFI-IV module.
- If voltage is not 3.0-8.5 volts AC, turn ignition off. Turn diagnostic cable switch to NORMAL position. Disconnect diagnostic cable from TFI-IV module. Leave diagnostic cable attached to TFI-IV module wiring harness. Turn ignition on. Measure voltage between J7 (BAT-) and J10 (SPOUT).
- If voltage is less than 0.5 volt DC, go to step 12). If voltage is more than 0.5 volt DC, turn ignition off. Disconnect ECA. Turn ignition on. Measure voltage between J7 (BAT-) and J10 (SPOUT). If voltage is less than 0.5 volt DC, go to step 13). If voltage is more than 0.5 volt DC, repair short to power in SPOUT circuit between ECA and TFI-IV module.
- Turn ignition off. Measure resistance between test pin J7 (BAT-) and J10 (SPOUT). If resistance is less than 10,000 ohms, disconnect ECA. Measure resistance between J7 (BAT-) and J10 (SPOUT). If resistance is still less than 10,000 ohms, repair short to ground in SPOUT circuit between ECA and TFI-IV module. If resistance is greater than 10,000 ohms, go to step 13).
- Measure resistance between breakout box test pin J15 (PIP) and ECA wiring harness connector terminal No. 56 (PIP). If resistance is greater than 5 ohms, repair open in PIP circuit between ECA and TFI-IV module. If resistance is less than 5 ohms, go to next step.
- Connect diagnostic cable to TFI-IV module. Measure resistance between breakout box test pin J7 (BAT-) and ECA wiring harness connector terminal No. 16 (IGN GND). If resistance is less than 5 ohms, replace ECA. If resistance is greater than 5 ohms, disconnect diagnostic cable from TFI-IV module.
- Measure resistance between breakout box test pin J9 (IGN GND) and ECA wiring harness connector terminal No. 16 (IGN GND). If resistance is less than 5 ohms, replace TFI-IV module. If resistance is greater than 5 ohms, repair open in IGN GND circuit between ECA and TFI-IV module.
- If test light does not flash brightly in step 4), disconnect diagnostic cable from TFI-IV module. Leave diagnostic cable attached to TFI-IV module wiring harness. Disconnect diagnostic cable from positive battery cable. Measure resistance between J3 (COIL-) and J4 (TFICOIL).
- If resistance is greater than 5 ohms, repair open in COIL- circuit between ignition coil and TFI-IV module. If resistance is less than 5 ohms, measure resistance between J3 (COIL-) and J7 (BAT-). If resistance is less than 10,000 ohms, repair short in COIL- circuit between ignition coil and TFI-IV module.
- If resistance is greater than 10,000 ohms, put DVOM on DC voltage scale. Turn ignition on. Measure voltage between J3 (COIL-) and J7 (BAT-). If voltage is less than 5.5 volts DC, replace TFI-IV module. If voltage is greater than 5.5 volts DC, repair short to power in (COIL-) circuit between ignition coil and TFI-IV module.
Dist. Mounted TFI-IV Diagram (2.3L except Mustang & 3.0L except Taurus SHO). Scheme 154
Dist. Mounted TFI-IV Diagram (Mark VII & Mustang 5.0L). Scheme 155
Scheme 156
- Turn ignition off. Connect EEC-IV Diagnostic Cable (007-00097) to EEC-IV Breakout Box (T83L-50-EECIV), negative battery terminal and TFI-IV module. (Scheme 152) Ensure PIP OPEN/NORMAL/SPOUT OPEN switch is in NORMAL position. Apply TFI-IV overlay on breakout box. WARNING: DO NOT connect EEC-IV Diagnostic Cable and ECA to EEC-IV Breakout Box simultaneously.
- Turn ignition on. Put DVOM on DC voltage scale. Measure voltage between J5 (TFI PWR) and J7 (BAT-). If voltage is less than 10 volts DC, repair open in TFI PWR circuit to TFI-IV module. (Scheme 156) If voltage is greater than 10 volts DC, put DVOM on AC voltage scale.
- Measure voltage between J7 (BAT-) and J15 (PIP) while cranking engine. If voltage is not 3.0-8.5 volts AC, go to step 6). If voltage is 3.0-8.5 volts AC, measure voltage between J7 (BAT-) and J10 (SPOUT) while cranking engine. If voltage is not 3.0-8.5 volts AC, go to step 13).
- If voltage is 3.0-8.5 volts AC, turn ignition off. Connect diagnostic cable to ignition coil wiring harness. Leave ignition coil disconnected. Put DVOM on DC voltage scale. Turn ignition on. Measure voltage between J2 (VBAT C) and J7 (BAT-). If voltage is not greater than 10 volts DC, repair open in ignition coil circuit.
- If voltage is greater than 10 volts DC, turn ignition off. Connect BAT+ lead of diagnostic cable to positive battery terminal. Connect test light to J1 (BAT+) and J3 (COIL-). Crank engine. If test light does not flash brightly, go to step 19). If test light flashes brightly, replace ignition coil.
- If voltage between J7 and J15 is not 3.0-8.5 volts AC in step 3), connect diagnostic cable to PIP sensor. Put DVOM on DC voltage scale. Measure voltage between J7 (BAT-) and J22 (PIP PWR) on 8-pin connector type or J7 (BAT-) and J27 (PIP PWR) on 4-pin connector type. If voltage is not greater than 10 volts DC, repair open in PIP PWR circuit.
- If voltage is greater than 10 volts DC, turn diagnostic cable switch to PIP OPEN position. Put DVOM on AC voltage scale. While cranking engine, measure voltage between J7 (BAT-) and J34 (PIP A) on 8-pin connector type or J7 (BAT-) and J13 (PIP) on 4-pin connector type. If voltage is not 3.0-8.5 volts AC, check PIP wiring and connector. If wiring and connector are okay, replace PIP sensor.
- If voltage is 3.0-8.5 volts AC, turn ignition off. Turn diagnostic cable switch to NORMAL position. Disconnect diagnostic cable from TFI-IV module. Leave diagnostic cable attached to TFI-IV module wiring harness. While cranking engine, measure voltage between J7 (BAT-) and J34 (PIP A) on 8-pin connector type or J7 (BAT-) and J13 (PIP) on 4-pin connector type.
- If voltage is 3.0-8.5 volts AC, replace TFI-IV module. If voltage is not 3.0-8.5 volts AC, disconnect ECA. While cranking engine, measure voltage between J7 (BAT-) and J34 (PIP A) on 8-pin connector type or J7 (BAT-) and J13 (PIP) on 4-pin connector type. If voltage is 3.0-8.5 volts AC, replace ECA.
- If voltage is not 3.0-8.5 volts AC, turn ignition off. Disconnect diagnostic cable from PIP sensor. Leave diagnostic cable attached to PIP sensor wiring harness. Put DVOM on DC voltage scale. Turn ignition on. Measure voltage between J7 (BAT-) and J34 (PIP A) on 8-pin connector type or J7 (BAT-) and J13 (PIP) on 4-pin connector type.
- If voltage is greater than 0.5 volt, repair PIP A circuit between PIP sensor and ECA. If voltage is less than 0.5 volt, measure voltage between J7 (BAT-) and J41 (PIP B). If voltage is greater than 0.5 volt, repair PIP B circuit between PIP sensor and ECA. If voltage is less than 0.5 volt, turn ignition off.
- Measure resistance between J7 (BAT-) and J41 (PIP B). If resistance is greater than 10,000 ohms, repair short in PIP A circuit between ECA and PIP sensor. If resistance is less than 10,000 ohms, repair short in PIP B circuit between PIP sensor and TFI-IV module. NOTE: If engine starts in step 13), continue testing.
- If voltage between J7 and J10 is not 3.0-8.5 volts AC in step 3), turn diagnostic cable switch to SPOUT OPEN position. Measure voltage between J7 (BAT-) and J10 (SPOUT) while cranking engine. If voltage is 3.0-8.5 volts AC, replace TFI-IV module. If voltage is not 3.0-8.5 volts AC, turn ignition off. Disconnect diagnostic cable from TFI-IV module. Leave diagnostic cable attached to TFI-IV module wiring harness.
- Turn diagnostic cable switch to NORMAL position. Put DVOM on DC voltage scale. Turn ignition on. Measure voltage between J7 (BAT-) and J10 (SPOUT). If voltage is 0.5 volt DC or more, go to step 15). If voltage is less than 0.5 volt DC, disconnect ECA. Turn ignition on. Measure voltage between J7 (BAT-) and J10 (SPOUT). If voltage is less than 0.5 volt DC, go to step 16). If voltage is greater than 0.5 volt, repair short in SPOUT circuit between ECA and TFI-IV module.
- If voltage is less than 0.5 volt DC in step 14), turn ignition off. Measure resistance between J7 (BAT-) and J10 (SPOUT). If resistance is greater than 10,000 ohms, go to step 16). If resistance is less than 10,000 ohms, disconnect ECA. Measure resistance between J7 (BAT-) and J10 (SPOUT). If resistance is still less than 10,000 ohms, repair short in SPOUT circuit between ECA and TFI-IV module.
- Turn ignition off. Disconnect ECA. Measure voltage between J7 (BAT-) and J56 (SPOUT). Go to step 18) if voltage is not 3.0-8.5 volts AC. If voltage is 3.0-8.5 volts AC, turn ignition off. Connect diagnostic cable to TFI-IV module. Measure resistance between breakout box test pin J7 (BAT-) and ECA wiring harness connector terminal No. 16 (IGN GND).
- If resistance is less than 5 ohms, replace ECA. If resistance is greater than 5 ohms, connect diagnostic cable to PIP sensor. Measure resistance between J7 (BAT-) and J35 (PIP A) on 8-pin connector type or J7 (BAT-) and J19 (PIP) on 4-pin connector type. If resistance is greater than 5 ohms, replace PIP sensor.
- If voltage is 3.0-8.5 volts AC in step 16), turn diagnostic cable switch to PIP OPEN position. Connect diagnostic cable between PIP sensor and sensor wiring harness connector. Crank engine while measuring voltage between J7 (BAT-) and J34 (PIP A) on 8-pin connector type or J7 (BAT-) and J13 (PIP) on 4-pin connector type. If voltage is 3.0-8.5 volts AC, repair PIP circuit between PIP sensor and ECA. If voltage is not 3.0-8.5 volts AC, replace PIP sensor.
- If test light does not flash brightly in step 5), turn ignition off. Disconnect diagnostic cable from TFI-IV module. Leave diagnostic cable attached to TFI-IV module wiring harness. Disconnect diagnostic cable from positive battery cable. Measure resistance between J3 (COIL-) and J4 (TFI COIL).
- If resistance is greater than 5 ohms, repair open in COIL- circuit between ignition coil and TFI-IV module. Repeat QUICK TEST. See TESTS W/CODES - EEC-IV article in the ENGINE PERFORMANCE section. If resistance is less than 5 ohms, measure resistance between J3 (COIL-) and J7 (BAT-). If resistance is less than 10,000 ohms, repair short in COIL- circuit between ignition coil and TFI-IV module.
- If resistance is greater than 10,000 ohms, put DVOM on DC voltage scale. Turn ignition on. Measure voltage between J3 (COIL-) and J7 (BAT-). If voltage is greater than 5.5 volts DC, repair short in COIL- circuit between ignition coil and TFI-IV module. If voltage is less than 5.5 volts DC, turn ignition off. Measure resistance between J7 (BAT-) and J9 (GND). If resistance is less than 5 ohms, replace TFI-IV module.
- If resistance is greater than 5 ohms, connect diagnostic cable between PIP sensor and sensor wiring harness connector. Measure resistance between J7 (BAT-) and J28 (GND) on 8-pin connector type or J7 (BAT-) and J26 (GND) on 4-pin connector type. If resistance is greater than 5 ohms, replace PIP sensor. If resistance is 5 ohms or less, repair open in GND circuit between PIP sensor and TFI-IV module. Perform QUICK TEST. See TESTS W/CODES - EEC-IV article in the ENGINE PERFORMANCE section.
Following test equipment is necessary to complete DIS ignition system tests.
- DIS Diagnostic Cable (Rotunda 007-00044)
- Spark Tester (D81P-6666-A & D89P-6666-A)
- Digital Volt-Ohmmeter (DVOM)
- Remote Starter Switch
- 2 EEC-IV Breakout Boxes (T83L-50-EEC-IV)
- EEC-IV Breakout Box 2.3L DP DIS Overlay
- DIS/EDIS Adapter Tachometer (007-00061)
- Inductive Type Timing Light (DO NOT use advance knob, if equipped, as it will not work correctly with DIS ignition systems.)
- 12-Volt Test Light (Incandescent Type)
- Test Light (LED Type) Or Logic Probe (LED Type)
- DIS Module Tester (007-00071)
- DIS Coil/Sensor Tester (007-00072)
Note. A 12-volt incandescent test light should not be used to test CID, IDM, PIP or SPOUT circuit signals. It will load circuit and may cause incorrect measurements or faulty DIS/ECA operation.
PINPOINT TESTS B through F are intended to diagnose hard faults. Intermittent failures may be difficult to diagnose using these procedures.
EEC-IV Breakout Box (T83L-50-EEC-IV) connected to DIS diagnostic cable is referred to as breakout box or DIS breakout box. If a second breakout box is connected to ECA vehicle harness connector, it will be referred to as second breakout box or ECA breakout box. This setup allows testing of DIS components and vehicle harness circuits.
Circuits are identified in all capitals, for example: IGND = Ignition Ground. Manufacturers breakout box overlay is identified by a J prefix, for example: J2 (IGND D). This indicates test terminal number and circuit identification.
Note. All DIS voltage and resistance tests are performed at breakout box connected to DIS diagnostic cable unless otherwise specified.
DIS Diagnostic Cable & Component Locations (Mustang 2.3L). Scheme 157
DIS System Pin Voltages Chart (Mustang 2.3L). Scheme 158
DIS System Wiring Diagram (Mustang 2.3L). Scheme 159
DIS Signal Diagram (Mustang 2.3L). Scheme 160
| Application | Pinpoint Test |
|---|---|
| No Start & No Service Codes Present | A |
| Code 222 (CID Circuit Fault) | B |
| Code 218 (IDM High/Open Or Left Coil Open) | C |
| Code 224 (DPI High/Open Or SPOUT Fault) | D |
| Code 223 (DPI High/Open Or SPOUT Fault) | E |
| Code 213/412 (SPOUT Open Or Low) | F |
| No Codes & Lack Of Power | F |
2.3L DIS PINPOINT TEST INDEX
PINPOINT TEST B: CODE 222
Pinpoint Test B
- NOTE: If a negative resistance value is obtained, reverse DVOM leads.
PINPOINT TEST C: CODE 218
Pinpoint Test C
PINPOINT TEST D: CODE 224
Pinpoint Test D
- WARNING: DO NOT connect ECA to DIS diagnostic cable; 60-pin connector on this harness may be connected to an additional breakout box only. ECA will be damaged if connected to DIS diagnostic cable.
- NOTE: If a negative resistance value is obtained, reverse DVOM leads.
- WARNING: DO NOT connect ECA to DIS diagnostic cable; 60-pin connector on this harness may be connected to an additional breakout box only. ECA will be damaged if connected to DIS diagnostic cable.
PINPOINT TEST E: CODE 223
Pinpoint Test E
DIS Spout Connector Terminal ID. Scheme 161
PINPOINT TEST F: CODE 213/412 OR NO CODES & LACK OF POWER
Pinpoint Test F
Following test equipment is necessary to complete DIS ignition system tests.
- DIS Diagnostic Cable (Rotunda 007-00044)
- Spark Tester (D89P-6666-A)
- Digital Volt-Ohmmeter (DVOM)
- Remote Starter Switch
- 2 Breakout Boxes (T83L-50-EEC-IV)
- High Voltage Spark Tester (A spark plug with a broken side electrode is not sufficient to check for spark and may lead to incorrect results.)
- Tachometer
- Tachometer Adapter (Rotunda 007-00061; DIS/EDIS Compatible Or Equivalent Type)
- Test Light (LED Type) Or Logic Probe (Led Type)
- Inductive Type Timing Light
- DIS Module Tester (007-00071, If Available)
- DIS Coil & Sensor Tester (007-00072, If Available)
Note. A 12-volt incandescent (high voltage) test light should not be used to test CID or PIP circuit signals. It will load circuit and may cause faulty DIS/ECA operations (engine stall).
PINPOINT TEST A is designed for a no-start situation. PINPOINT TESTS B through E are designed to identify hard faults. PINPOINT TESTS F and G are used to search for intermittent failures. Following information should be noted during testing
- All voltage readings given in test procedures are based on values obtained using a standard DVOM such as Rotund (007-00001) or Fluke (20 or 70 Series). DO NOT use RMS type meter.
- When instructed to inspect a wiring harness, perform both a visual inspection and a continuity test.
- When making voltage checks, ground connections should be made at negative battery terminal or cast iron surface of engine.
- When making voltage checks, ground readings are defined as a value of less than one volt. Battery voltage is defined as a value of 10-14 volts.
- Test procedures are intended to identify faulty components or wiring while fault is present. If complaint is an intermittent condition, refer to TESTS W/O CODES - EEC-IV article in the ENGINE PERFORMANCE section.
| Application | Pinpoint Test |
|---|---|
| No Start | A |
| Code 212 | B |
| Code 214 | C |
| Code 215, 216 Or 217 | D |
| Code 49 Or 213 | E |
| Misfire Under Load | F |
| Intermittent Miss Or Stall | G |
3.0L SHO & 3.8L SC DIS PINPOINT TEST INDEX
DIS Diagnostic Cable & DIS Module Terminal Pins (3.0L SHO & 3.8L SC). Scheme 162
DIS System Pin Voltage Chart (3.0L SHO & 3.8L SC). Scheme 163
DIS System Wiring Diagram (3.0L SHO). Scheme 164
DIS System Wiring Diagram (3.8L SC). Scheme 165
DIS Signal Diagram (3.0L SHO & 3.8L SC). Scheme 166
DIS Components & Circuits (3.0L SHO & 3.8L SC). Scheme 167
| WARNING | DO NOT connect ECA to DIS diagnostic cable; 60-pin connector on this harness may be connected to an additional breakout box only. If ECA is connected to DIS diagnostic cable, ECA may be damaged. |
PINPOINT TEST B: CODE 212
Pinpoint Test B
PINPOINT TEST C: CODE 214
Pinpoint Test C
PINPOINT TEST D: CODE 215, 216 OR 217
Pinpoint Test D
PINPOINT TEST E: CODE 49 OR 213
Pinpoint Test E
- An engine analyzer is used to diagnose problems in secondary side of ignition system.
- Visually inspect engine compartment to ensure vacuum hoses and spark plug wires are properly routed and securely connected.
- Examine all wiring harnesses and connectors for insulation damage and burned, overheated, loose and broken conditions.
- Ensure battery is fully charged and all accessories are turned off during testing.
- Use an engine analyzer or lab scope and DIS Adapter (Rotunda 007-00044) in these testing procedures.
Note. If this portion of diagnostic procedure is to provide accurate results, maintaining engine analyzer calibration is essential. Refer to equipment manual. If this is not available, an estimate of calibration can be made by connecting Spark Tester (D81P-6666-A) to a properly operating ignition system and measuring firing voltage of spark tester only. DO NOT include firing voltage of rotor-to-cap gap. Spark tester firing voltage should be approximately 28 k/volts.
DIS Secondary Voltage Scope Patterns. Scheme 168
PINPOINT TEST G
Pinpoint Test G
Following equipment should be used in these test procedures.
- EDIS Diagnostic Cable (Rotunda 007-00059)
- Spark Tester (Neon Bulb Type)
- Volt-Ohmmeter (Rotunda 007-00001)
- Remote Starter Switch
- 2 Breakout Boxes (T83L-50-EEC-IV)
- Spark Tester (D81P-6666-A)
- Inductive Timing Light
- Test Light (Led Type) Or Logic Probe (Led Type)
Following information should be noted during testing
- When making measurements on a wiring harness, perform both a visual inspection and a continuity test. Inspect terminal connector pins for damage and corrosion when directed to remove a connector.
- Spark timing adjustments are not possible. Timing is controlled by EDIS module with input from ECA.
- When checking voltage drop to GROUND, circuit must have a voltage drop of less than one volt.
- Battery voltage (VBAT) is any voltage reading within 2 volts of actual battery voltage.
- Spark timing will vary at idle due to feedback spark strategy used to control idle speed.
- DO NOT connect positive lead of EDIS diagnostic cable to battery or connect cable to VR sensor until so directed.
- SAW and IDM signal detectors in EDIS diagnostic cable will not work unless diagnostic cable battery leads are connected to battery.
- When using DVOM to measure DC voltage, always connect positive lead to breakout box terminal A (+) and negative lead to A (-).
- EEC-IV Breakout Box (T83L-50-EEC-IV) connected to EDIS diagnostic cable is referred to as breakout box or EDIS breakout box. If a second breakout box is connected to ECA vehicle harness connector, it will be referred to as second or ECA breakout box. This setup allows testing of EDIS components and vehicle harness circuits.
Note. A 12-volt incandescent (high voltage) test light should not be used to test circuit signals. It will load circuit and may cause incorrect measurements or faulty EDIS/ECA operations (engine stall).
| Result | Pinpoint Test & Step | |
|---|---|---|
| No Start | ||
| No Codes | A1 | |
| Continuous Memory Code 14/211 (PIP Signal At ECA Fault) | A3 | |
| "CHECK ENGINE" Light Stays On During Engine Cranking | A1 | |
| Engine Runs | ||
| Continuous Memory Code 18/212 (IDM To ECA Circuit Fault) | B1 | |
| Continuous Memory Code 45/215 Or 46/216 (Coil Fault) | D1 | |
| Continuous Memory Code 18/213 (No System Response To SAW Commands During Self-Test | C1 | |
| Engine Miss On Acceleration | (1) * | |
| Engine Miss, Intermittent Stall | (2) * | |
| (1) See PINPOINT TEST F under DIS SYSTEM (TAURUS 3.0L SHO & THUNDERBIRD 3.8L SC). (2) Go To PINPOINT TEST G under DIS SYSTEM (TAURUS 3.0L SHO & THUNDERBIRD 3.8L SC). | ||
| (1) | See PINPOINT TEST F under DIS SYSTEM (TAURUS 3.0L SHO & THUNDERBIRD 3.8L SC). |
| (2) | Go To PINPOINT TEST G under DIS SYSTEM (TAURUS 3.0L SHO & THUNDERBIRD 3.8L SC). |
1.9L EDIS PINPOINT TEST INDEX
EDIS Diagnostic Cable Diagram (Escort & Tracer - 1.9L). Scheme 169
EDIS Wiring Diagram (Escort & Tracer - 1.9L). Scheme 170
EDIS Module Pin Voltage Chart (Escort & Tracer - 1.9L). Scheme 171
EDIS Signal Diagram (Escort & Tracer - 1.9L). Scheme 172
| WARNING | DO NOT connect ECA to EDIS diagnostic cable; 60-pin connector on this harness may be connected to a Breakout Box (BOB) only. If ECA is connected to EDIS diagnostic cable, ECA may be damaged. Some tests may require a second breakout box to be connected to ECA 60-pin connector. When a second breakout box is used, ECA should be disconnected at all times. Never connect ECA to breakout box when performing EDIS diagnostics. |
| WARNING | DO NOT bring a fluorescent trouble light (drop light) close to vehicle ignition system wiring. If key is on and VR sensor is disconnected, light may cause EDIS module to fire ignition coil. |
Note. Steps in pinpoint tests are designed to correct one ignition failure at a time. When a component is replaced or service is completed, remove all test equipment. Reconnect all components, and perform QUICK TEST. See TESTS W/CODES - EEC-IV article in the ENGINE PERFORMANCE section.
PINPOINT TEST A
Pinpoint Test A
PINPOINT TEST B: CODE 188 OR 212
Pinpoint Test B
PINPOINT TEST C: CODE 18/213 OR LACK OF POWER OR POOR FUEL ECONOMY
Pinpoint Test C
PINPOINT TEST D: CODE 45/215 OR 46/216
Pinpoint Test D
Following equipment should be used in these test procedures.
- EDIS Diagnostic Cable (Rotunda 007-00059)
- Spark Tester (Neon Bulb Type)
- Volt-Ohmmeter (Rotunda 007-00001)
- Remote Starter Switch
- 2 Breakout Boxes (T83L-50-EEC-IV)
- Spark Tester (D81P-6666-A)
- Inductive Timing Light
- Test Light (Led Type) Or Logic Probe (Led Type)
Following information should be noted during testing
- When checking a wiring harness, perform both a visual inspection and a continuity test. Inspect terminal connector pins for damage, bending, spreading and corrosion when directed to remove a connector.
- Spark timing adjustments are not possible. Timing is controlled by EDIS module with input from ECA.
- When checking voltage drop to GROUND, circuit must have a voltage drop of less than one volt.
- Battery voltage (VBAT) is any voltage reading within 2 volts of actual battery voltage.
- EEC-IV Breakout Box (T83L-50-EEC-IV) connected to EDIS diagnostic cable is referred to as breakout box or EDIS breakout box. If a second breakout box is connected to ECA vehicle harness connector, it will be referred to as second or ECA breakout box. This setup allows testing of EDIS components and vehicle harness circuits.
Note. A 12-volt incandescent (high voltage) test light should not be used to test circuit signals. It will load circuit and may cause incorrect measurements or faulty EDIS/ECA operations (engine stall).
| Result | Pinpoint Test & Step | |
|---|---|---|
| No Start | ||
| No Codes | A1 | |
| KOEO Code 111 "PASS Code" | A1 | |
| KOEO Code 226 | A1 | |
| Continuous Memory Code 211 (PIP Signal At ECA Fault) | A1 | |
| "CHECK ENGINE" Light On During Cranking | A1 | |
| Engine Runs | ||
| KOER Code 213 (No System Response To SAW Commands During Self-Test) | C1 | |
| Continuous Memory Code 212 Or 226 (IDM Signal Fault At ECA) | B1 | |
| Continuous Memory Code 215 And/Or 216 (Coil 1 Or Coil 2 Fault) | D19 | |
| Continuous Memory Code 217 And/Or 238 (Coil 3 Or Coil 4 Fault) | D3 | |
| Lack Of Power Or Poor Fuel Economy | C1 | |
| Engine Miss | (1) | |
| Engine Intermittent Driveability Complaint | (2) | |
| (1) See PINPOINT TEST F under DIS SYSTEM (TAURUS 3.0L SHO & THUNDERBIRD 3.8L SC). (2) See PINPOINT TEST G under DIS SYSTEM (TAURUS 3.0L SHO & THUNDERBIRD 3.8L SC). | ||
| (1) | See PINPOINT TEST F under DIS SYSTEM (TAURUS 3.0L SHO & THUNDERBIRD 3.8L SC). |
| (2) | See PINPOINT TEST G under DIS SYSTEM (TAURUS 3.0L SHO & THUNDERBIRD 3.8L SC). |
4.6L EDIS PINPOINT TEST INDEX
| WARNING | DO NOT connect ECA to EDIS diagnostic cable; 60-pin connector on this harness may be connected to a breakout box only. If ECA is connected to EDIS diagnostic cable, ECA may be damaged. Some tests may require a second breakout box to be connected to ECA 60-pin connector. When a second breakout box is used, ECA should be disconnected at all times. Never connect ECA to breakout box when performing EDIS diagnostics. |
EDIS Diagnostic Cable Diagram (4.6L). Scheme 173
EDIS Wiring Diagram (4.6L). Scheme 174
EDIS Module Pin Voltage Chart (4.6L). Scheme 175
EDIS Signal Diagram (4.6L). Scheme 176
EDIS Block Diagram (4.6L). Scheme 177
Pinpoint Test A
- CAUTION: Never connect ECA to breakout box when performing EDIS diagnostics.
PINPOINT TEST B: CODE 212 OR 226
Pinpoint Test B
PINPOINT TEST D: CODE 215, 216, 217 OR 238
Pinpoint Test D
- CAUTION: Never connect ECA to breakout box when performing EDIS diagnostics.