Contents Wiring diagrams Section: Testing & Diagnostics All sections

Engine Controls - Self-Diagnostics with Codes: Overview Mercedes-Benz C-class W202 facelift

Testing & Diagnostics 8 illustrations ~237 words

MODEL IDENTIFICATION

Note. This diagnostic information applies to 1997-2000 models with 2.3L engine (No. 111), equipped with Motor Electronics Sequential Fuel Injection (ME-SFI).

ModelChassis/Model NumberEngine Number
C230 (2.3L Non-Supercharged)202.023111.974

MODEL IDENTIFICATION (1997)

ModelChassis/Model NumberEngine Number
C230 (2.3L Non-Supercharged)202.023111.974
C230 (2.3L Supercharged)202.024111.975
SLK230170.447111.973

MODEL IDENTIFICATION (1998-2000)

COMPONENT/CIRCUIT IDENTIFICATION

System components and connections are identified by the manufacturer with special designations in diagnostic information. See COMPONENT/CIRCUIT IDENTIFICATION table.

Component/CircuitManufacturer's Designation
Adjustable Camshaft Timing SolenoidY49
Air Flap/Air Filter ActuatorM16/7
Air Pump Switchover ValveY32
Backup Light SwitchS16/2
Drive Authorization System (DAS) Control ModuleN54/1
Camshaft (CMP) SensorB6/1
Clutch Pedal SwitchS40/2 Or S40/5
Crankshaft Position (CKP) SensorL5
Cruise Control SwitchS40
EA/CC/ISC ActuatorM16/6
ECM Tachometer SignalTN Signal
EGR Switchover ValveY27
Electric Cooling Fan Control ModuleN76
Electronic Ignition Lock Control ModuleN73
Engine Control Module (ECM)N3/10
Engine Coolant Temperature (ECT) SensorB11/4
Fuel Injector(1) Y62y1
Fuel Tank Pressure SensorB4/3
Ignition Coil(2) T1/1
Magnetic Supercharger ClutchY2/1
Mass Airflow Sensor (MAF)B2/5
Oil Level SwitchS43
Output Ground CircuitW16/6
O2S 1 (Before TWC)G3/2
O2S 2 (After TWC)G3/1
Passenger Side Fuse/Relay PanelK40/4
Pedal Value SensorB37
Pressure SensorB28
Purge Control ValveY58/1
Purge Monitoring Pressure SensorB4/4
Starter Lock-Out Relay ModuleK40k2
Starter Signal CircuitCircuit 50
Relay ModuleK40
Voltage Supply CircuitCircuit 30
(1) Last number identifies injector number. (2) Last number identifies coil, (1 for cylinders No. 1 and 3) and (2 for cylinders No. 2 and 4).
(1)Last number identifies injector number.
(2)Last number identifies coil, (1 for cylinders No. 1 and 3) and (2 for cylinders No. 2 and 4).

COMPONENT/CIRCUIT IDENTIFICATION

ECM CONNECTOR IDENTIFICATION

Note. When connecting test equipment, disconnect Engine Control Module (ECM) connector "D" first. When reconnecting connectors, connect connector "D" last. (Scheme 1)

Scheme 1

Scheme 1: ECM CONNECTOR IDENTIFICATION

DIAGNOSTIC TROUBLE CODE IDENTIFICATION

Note. This diagnostic information applies to 1997-2000 models with 2.3L engine (No.111), equipped with Motor Electronics Sequential Fuel Injection (ME-SFI).

Note. When connecting test equipment, disconnect Engine Control Module (ECM) connector "D" first. When reconnecting connectors, connect connector "D" last. See ECM CONNECTOR IDENTIFICATION .

Use DTC identification to identify possible cause, then proceed to indicated area under TEST STEP/REMEDY column.. Before proceeding with diagnostic testing, see HOW TO READ DIAGNOSTIC INFORMATION . Some diagnostic information is identified by chassis/model number. See MODEL IDENTIFICATION .

If there is no DTC indicating no malfunction in system, and there is a complaint, perform FUEL INJECTION SYSTEM TESTS , IGNITION SYSTEM TESTS , ELECTRONIC ACCELERATOR TESTS and CRUISE CONTROL TESTS entirely.

DTCDefinitionTest Step/Remedy
P0100MAF Circuit Malfunction4, see Fuel Injection System Test (Steps 3.0-4.1)
P0105MAP Circuit Malfunction6, see FUEL INJECTION SYSTEM TEST (STEPS 6.0 & 6.1)
P0110IAT Circuit Malfunction5, see FUEL INJECTION SYSTEM TEST (STEPS 5.0 & 5.1)
P0115ECT Circuit Malfunction8, see FUEL INJECTION SYSTEM TEST (STEPS 8.0 & 8.1)
P0120Throttle Position Circuit Malfunction3, see ELECTRONIC ACCELERATOR TEST (STEPS 3.0 & 3.1)
P0130O2S-1 Circuit Malfunction10, see FUEL INJECTION SYSTEM TEST (STEPS 10.0 & 11.0)
P0133O2S-1 Circuit Slow Response10, see FUEL INJECTION SYSTEM TEST (STEPS 10.0 & 11.0)
P0135O2S-1 Heater Circuit Malfunction11, see FUEL INJECTION SYSTEM TEST (STEPS 10.0 & 11.0)
P0136O2S-2 Circuit Malfunction12, see FUEL INJECTION SYSTEM TEST (STEPS 12.0 & 13.0)
P0141O2S-2 Heater Circuit Malfunction13, see FUEL INJECTION SYSTEM TEST (STEPS 12.0 & 13.0)
P0170Fuel Trim MalfunctionIntake air leak, injectors, diaphragm pressure regulator, engine wear
P0201Injector Circuit Malfunction - Cyl. 114, see Fuel Injection System Test (Step 14.0)
P0202Injector Circuit Malfunction - Cyl. 215, see Fuel Injection System Test (Step 15.0)
P0203Injector Circuit Malfunction - Cyl. 316, see Fuel Injection System Test (Step 16.0)
P0204Injector Circuit Malfunction - Cyl. 417, see Fuel Injection System Test (Step 17.0)
P0243Recirculated Air Flap Actuator (M16/7) For Supercharger37, see Fuel Injection System Test (Steps 35.0-37.0)
P0300Random Misfire DetectedA. Random misfire 7 & 8, see Ignition System Test (Steps 7.0-8.1) B. Random misfire, TWC damaging 9, see IGNITION SYSTEM TEST (STEPS 9.0 & 9.1) 1, see FUEL INJECTOR TEST Compression pressure
P0301Cylinder 1 Misfire DetectedA. Cylinder 1 misfire 7, see Ignition System Test (Steps 7.0-8.1) B. Cylinder 1 misfire, TWC damaging 9, see IGNITION SYSTEM TEST (STEPS 9.0 & 9.1) 1, see FUEL INJECTOR TEST Compression pressure
P0302Cylinder 2 Misfire DetectedA. Cylinder 2 misfire 8, see Ignition System Test (Steps 7.0-8.1) B. Cylinder 2 misfire, TWC damaging 9, see IGNITION SYSTEM TEST (STEPS 9.0 & 9.1) 1, see FUEL INJECTOR TEST Compression pressure
P0303Cylinder 3 Misfire DetectedA. Cylinder 3 misfire 8, see Ignition System Test (Steps 7.0-8.1) B. Cylinder 3 misfire, TWC damaging 9, see IGNITION SYSTEM TEST (STEPS 9.0 & 9.1) 1, see FUEL INJECTOR TEST Compression pressure
P0304Cylinder 4 Misfire DetectedA. Cylinder 4 misfire 7, see Ignition System Test (Steps 7.0-8.1) B. Cylinder 4 misfire, TWC damaging 9, see IGNITION SYSTEM TEST (STEPS 9.0 & 9.1) 1, see FUEL INJECTOR TEST Compression pressure
P0325KS 1 Circuit MalfunctionWiring, connector, A16
P0335CKP Sensor Circuit Malfunction5, see IGNITION SYSTEM TEST (STEPS 5.0 & 5.1)
P0341CMP Sensor Circuit Range/Performance6, see IGNITION SYSTEM TEST (STEPS 6.0 & 6.1)
P0370Angle Deviation Between Camshaft And CrankshaftCheck basic adjustment of camshaft
P0400 Only USA Model 202: without superchargerExhaust Gas Recirculation Flow Malfunction22, see FUEL INJECTION SYSTEM TEST (STEPS 21.0 & 22.0) ; 23, see Fuel Injection System Test (Step 23.0)
O0410 Only USA Models 170 & 202Air Injection System Malfunction20, see Fuel Injection System Test (Step 20.0)
P0422TWC Efficiency Below ThresholdReplace TWC
P0440 Only USA Model 170 & model 202 as of 09/97EVAP System Malfunction26, see FUEL INJECTION SYSTEM TEST (STEPS 26.0 & 27.0) ; 28, see FUEL INJECTION SYSTEM TEST (STEPS 28.0 & 29.0)
P0441EVAP System Incorrect Purge Flow26 & 27, see FUEL INJECTION SYSTEM TEST (STEPS 26.0 & 27.0)
P0442 Only USA Model 170 & model 202 as of 09/97EVAP System Leak Detected (Small Leak)28, see FUEL INJECTION SYSTEM TEST (STEPS 28.0 & 29.0)
P0443EVAP System Purge Control Valve Circuit Malfunction26, see FUEL INJECTION SYSTEM TEST (STEPS 26.0 & 27.0)
P0446 Only USA Model 170 & model 202 as of 09/97EVAP System Vent Control MalfunctionA. Activated charcoal canister shut-off valve 27, see FUEL INJECTION SYSTEM TEST (STEPS 26.0 & 27.0) ; 28, see FUEL INJECTION SYSTEM TEST (STEPS 28.0 & 29.0) & 30, see FUEL INJECTION SYSTEM TEST (STEPS 30.0 & 30.1) B. End stage activated charcoal canister shut-off valve 29, see FUEL INJECTION SYSTEM TEST (STEPS 28.0 & 29.0)
P0450 Only USA Models 170 & 202EVAP System Pressure Sensor MalfunctionA. Fuel tank pressure sensor electrical fault 30, see FUEL INJECTION SYSTEM TEST (STEPS 30.0 & 30.1) B. Fuel tank pressure sensor electrical fluctuations Charcoal canister plugged
P0450 Only USA Model 202 up to 08/97EVAP System Pressure Sensor Malfunction31, see FUEL INJECTION SYSTEM TEST (STEPS 30.0 & 30.1)
P0455 Only USA Model 170 & model 202 as of 09/97EVAP System Leak Detected (Large Leak)EVAP system, large leak 28, see FUEL INJECTION SYSTEM TEST (STEPS 28.0 & 29.0) Fuel tank pressure sensor 30, see FUEL INJECTION SYSTEM TEST (STEPS 30.0 & 30.1)
P0460 Only USA Model 170 & model 202 as of 09/97Fuel Sensor Circuit Low InputFill fuel tank
P0500VSS Sensor MalfunctionTest ASR/ETS, see appropriate TRACTION CONTROL in BRAKES
P0507IDC RPM Higher Than Expected1, 2 & 3, see ELECTRONIC ACCELERATOR TESTS
P0560System Voltage Malfunction1, see FUEL INJECTION SYSTEM TEST (STEPS 1.0 & 1.1) ; 2, see Fuel Injection System Test (Steps 1.2-2.2)
P0565Cruise Control Switch1, see CRUISE CONTROL TESTS
P0600Serial Communication Link Malfunction32, see Fuel Injection System Test (Steps 32.0-32.2)
P0604Internal Control Module Random Access Memory (RAM) Error(N3/10)
P0605Internal Control Module Read Only Memory (ROM) Error(N3/10)
P0700Transmission Control System Malfunction Read DTC memory of transmission control moduleTest Electronic Transmission Control (ETC). See appropriate AUTOMATIC TRANSMISSION ELECTRONIC CONTROLS article in TRANSMISSION SERVICE & REPAIR for IMPORTED VEHICLES
P0702Transmission Control System Electrical Read DTC memory of transmission control moduleTest Electronic Transmission Control (ETC). See appropriate AUTOMATIC TRANSMISSION ELECTRONIC CONTROLS article in TRANSMISSION SERVICE & REPAIR for IMPORTED VEHICLES
P0715Input/Turbine Speed Sensor Circuit Malfunction Read DTC memory of transmission control moduleTest Electronic Transmission Control (ETC). See appropriate AUTOMATIC TRANSMISSION ELECTRONIC CONTROLS article in TRANSMISSION SERVICE & REPAIR for IMPORTED VEHICLES
P0720Output Speed Sensor Circuit Malfunction Read DTC memory of transmission control moduleTest Electronic Transmission Control (ETC). See appropriate AUTOMATIC TRANSMISSION ELECTRONIC CONTROLS article in TRANSMISSION SERVICE & REPAIR for IMPORTED VEHICLES
P0730Incorrect Gear Ratio Read DTC memory of transmission control moduleTest Electronic Transmission Control (ETC). See appropriate AUTOMATIC TRANSMISSION ELECTRONIC CONTROLS article in TRANSMISSION SERVICE & REPAIR for IMPORTED VEHICLES
P0740Torque Converter Clutch Circuit Malfunction Read DTC memory of transmission control moduleTest Electronic Transmission Control (ETC). See appropriate AUTOMATIC TRANSMISSION ELECTRONIC CONTROLS article in TRANSMISSION SERVICE & REPAIR for IMPORTED VEHICLES
P0743Torque Converter Clutch Circuit Electrical Read DTC memory of transmission control moduleTest Electronic Transmission Control (ETC). See appropriate AUTOMATIC TRANSMISSION ELECTRONIC CONTROLS article in TRANSMISSION SERVICE & REPAIR for IMPORTED VEHICLES
P0748Pressure Control Solenoid Electrical Read DTC memory of transmission control moduleTest Electronic Transmission Control (ETC). See appropriate AUTOMATIC TRANSMISSION ELECTRONIC CONTROLS article in TRANSMISSION SERVICE & REPAIR for IMPORTED VEHICLES
P0753Shift Solenoid A Electrical Read DTC memory of transmission control moduleTest Electronic Transmission Control (ETC). See appropriate AUTOMATIC TRANSMISSION ELECTRONIC CONTROLS article in TRANSMISSION SERVICE & REPAIR for IMPORTED VEHICLES
P0758Shift Solenoid B Electrical Read DTC memory of transmission control moduleTest Electronic Transmission Control (ETC). See appropriate AUTOMATIC TRANSMISSION ELECTRONIC CONTROLS article in TRANSMISSION SERVICE & REPAIR for IMPORTED VEHICLES
P0763Shift Solenoid C Electrical Read DTC memory of transmission control moduleTest Electronic Transmission Control (ETC). See appropriate AUTOMATIC TRANSMISSION ELECTRONIC CONTROLS article in TRANSMISSION SERVICE & REPAIR for IMPORTED VEHICLES
P0801Engine/Climate Control Electric Cooling Fan Malfunction38, see Fuel Injection System Test (Step 38.0)
P0803 Supercharger onlyAir/Flap Filter Actuator Malfunction37, see Fuel Injection System Test (Steps 35.0-37.0)
P0805 Supercharger onlySupercharger Function35, see Fuel Injection System Test (Steps 35.0-37.0)
P0806 Supercharger onlyMagnetic Supercharger Clutch36, see Fuel Injection System Test (Steps 35.0-37.0)
P0809Angle Deviation Between Camshaft & CrankshaftCheck basic adjustment of camshaft
P0811CAN From Electronic Ignition Lock32, see Fuel Injection System Test (Steps 32.0-32.2)
P1163Oil Level Switch34, see FUEL INJECTION SYSTEM TEST (STEPS 33.0 & 34.0)
P1181Engine/Climate Control Electric Cooling Fan Malfunction38, see Fuel Injection System Test (Step 38.0)
P1182 Only USA Model 170 & model 202 as of 09/97Model 170: Starter Lock Out Relay Module (N65k2) Model 202: Starter Relay (K40/4k2)3, see Fuel Injection System Test (Steps 3.0-4.1)
P1186Fuel Safety Shut Off Recognized3, see ELECTRONIC ACCELERATOR TEST (STEPS 3.0 & 3.1) ; 4, see Electronic Accelerator Test (Steps 4.0-6.0) EA/CC/ISC actuator (M16/1) sticks or jammed, Check intake system for residue.
P01235 Supercharger onlySupercharger Function35, see Fuel Injection System Test (Steps 35.0-37.0)
P01236 Supercharger onlyMagnetic Supercharger Clutch (Y2/1)36, see Fuel Injection System Test (Steps 35.0-37.0)
P1386Knock Sensor Control From ECM (N3/10) At End Stop1. Increased knock tendency due to bad fuel, carbon in combustion chamber or mechanical damage. 2. Engine control module (N3/10).
P1400 Only USA Model 202: without superchargerEGR Switchover Valve Malfunction21, see FUEL INJECTION SYSTEM TEST (STEPS 21.0 & 22.0)
P1420 Only USA Models 170 & 202AIR Pump Switchover Valve)19, see FUEL INJECTION SYSTEM TEST (STEPS 18.0 & 19.0)
P1453 Only USA Model 202: without superchargerAIR Relay Module18, see FUEL INJECTION SYSTEM TEST (STEPS 18.0 & 19.0)
P1491Refrigerant Pressure In A/C System Too HighCheck automatic A/C system
P1519Adjustable Camshaft Timing Solenoid25, see Fuel Injection System Test (Steps 24.0-25.0)
P1525Adjustable Camshaft Timing Solenoid24, see Fuel Injection System Test (Steps 24.0-25.0)
P1542Pedal Value Sensor1, see ELECTRONIC ACCELERATOR TEST (STEPS 1.0 & 1.1) ; 2, see ELECTRONIC ACCELERATOR TEST (STEPS 2.0 & 2.1)
P1570CAN Signal From DAS Control Nodule To Engine Control ModuleA. Start attempted with "locked" DAS, user error B. CAN signal from DAS control module to engine control module interrrupted. Check correct operation of DAS, step 23, see Fuel Injection System Test (Step 23.0) C. Engine control module and DAS control module are not compatible. Check control modules and part no.
P1580EA/CC/ISC Actuator3, see ELECTRONIC ACCELERATOR TEST (STEPS 3.0 & 3.1) ; 4, see Electronic Accelerator Test (Steps 4.0-6.0)
P1584Stop Lamp SwitchCheck switch
P1603CAN Signal From EIS32, see Fuel Injection System Test (Steps 32.0-32.2)
P1605Poor road/traction condition recognition signal (via comparison of VSS RPM signals)Test ASR./ESP, see appropriate TRACTION CONTROL article in BRAKES
P1642Engine Control Module Incorrectly CodedCheck version coding and correct. See VERSION CODING under SELF-DIAGNOSTICS.
P1643Engine Control Module Incorrectly Coded Or No CAN Transmission From Transmission Control ModuleCheck version coding and correct. See VERSION CODING under SELF-DIAGNOSTICS. Test Electronic Transmission Control (ETC). See appropriate AUTOMATIC TRANSMISSION ELECTRONIC CONTROLS article in TRANSMISSION SERVICE & REPAIR for IMPORTED VEHICLES
P1644Transmission Version Can Not Be Checked Due To Low Voltage At Transmission Control ModuleTest Electronic Transmission Control (ETC). See appropriate AUTOMATIC TRANSMISSION ELECTRONIC CONTROLS article in TRANSMISSION SERVICE & REPAIR for IMPORTED VEHICLES
P1681Crash Signal Not Plausible41, see Fuel Injection System Test (Steps 39.0-41.0)
P1747CAN Signal From ETCTest Electronic Transmission Control (ETC). See appropriate AUTOMATIC TRANSMISSION ELECTRONIC CONTROLS article in TRANSMISSION SERVICE & REPAIR for IMPORTED VEHICLES Test instrument cluster

DIAGNOSTIC TROUBLE CODE LIST

SIGNAL PATTERN IDENTIFICATION

Note. The following graphics identify normal signal patterns.

Scheme 2

Scheme 2: SIGNAL PATTERN IDENTIFICATION

Scheme 3

Scheme 3

Scheme 4

Scheme 4

Scheme 5

Scheme 5

Scheme 6

Scheme 6

Scheme 7

Scheme 7

Scheme 8

Scheme 8