Contents Wiring diagrams Section: Testing & Diagnostics All sections

Engine Controls - Self-Diagnostics with Codes: Diagnosis Mercedes-Benz C-class W202 facelift

Testing & Diagnostics 34 illustrations ~645 words

SELF-DIAGNOSTIC SYSTEM

Note. When diagnosing vehicle, read faults before starting diagnostic work. During some testing procedures, components are disconnected with engine running causing simulated faults. Ensure faults are recorded before starting diagnostic work to ensure only actual faults are diagnosed.

Performance/Speedometer Test

Disconnecting Electronic Stability Program (ESP), Acceleration Slip Regulation (ASR), Electronic Traction Stability (ETS), Anti-lock Brake System (ABS) control modules is not allowed. The Engine Control Module (ECM) and Transmission Control Module (TCM) rely on these modules for Vehicle Speed Sensor (VSS) data through the Controller Area Network (CAN) bus. To disable brake and engine regulation functions of the ESP, ASR, ETS, ABS control modules, perform one of the following procedures

  1. Working without scan tool Turn ignition off, connect Adapter (140 589 14 63 00) to underhood Data Link Connector (DLC), jumper adapter sockets No. 1 and 6, start engine, BAS/ESP or BAS/ASR lights must illuminate. Erase DTCs after completing work.
  2. Using scan tool Turn ignition off, disconnect front axle Vehicle Speed Sensor (VSS) connector, ESP/ASR light must illuminate. When diagnostic/repair work is completed, reconnect VSS connector. Erase DTCs after completing work.

Using Generic Scan Tool

Turn ignition off. Connect generic scan tool to diagnostic connector located under left side of dashboard. (Scheme 9) Turn ignition on. Follow tool manufacturer's instructions for reading fault codes. If no fault codes are present, but vehicle is experiencing a problem, go to SYMPTOM DIAGNOSTICS.

Scheme 9

Scheme 9: Using Generic Scan Tool

HOW TO READ DIAGNOSTIC INFORMATION

Diagnostic information is located in 6 different categories: FUEL INJECTION SYSTEM TESTS, IGNITION SYSTEM TESTS, ELECTRONIC ACCELERATOR TESTS, CRUISE CONTROL TESTS, FUEL INJECTOR TESTS and FUEL PUMP TESTS. The far left column in testing format in all categories is a numerical step. For reading and understanding fault code diagnosis, as an example, using FUEL INJECTION SYSTEM TESTS, start at step 1.2. Under TEST SCOPE column, component or circuit being tested is voltage supply (circuit 30). Under TEST CONNECTION column, using DVOM, measure voltage between socket box terminal No. 1 and socket box terminal No. 12. Measurement is being made between Data Link Connector (DLC - X11/4) terminal No. 1 and Engine Control Module (ECM) connector terminal No. 4 on connector "B" as identified by (4B). Manufacturer recommends using Socket Box (129 589 00 21 00) for making measurements to prevent damage to electrical connectors and terminals. (Scheme 10) Under TEST CONDITION column, make measurement with ignition on. Voltage is 11-14 volts under NOMINAL VALUE column. If voltage is not within specification, follow instructions under POSSIBLE CAUSE/REMEDY column. Repair or replace wiring as necessary at relay module (K40) on SLK230 (model 170) or passenger-side fuse/relay panel module box (K40/4) on C230 (model 202). Manufacturer identifies all system components with an alphanumeric identification in testing procedures (i.e., N3/10 is for ECM). See COMPONENT/CIRCUIT IDENTIFICATION.

Note. When connecting test equipment, disconnect Engine Control Module (ECM) connector "D" first. When reconnecting connectors, connect connector "D" last. See ECM CONNECTOR IDENTIFICATION .

Scheme 10

Scheme 10: HOW TO READ DIAGNOSTIC INFORMATION

SYMPTOM DIAGNOSTICS

For symptom diagnosis chart reference, refer to the following list.

  1. Engine starts and accelerates poorly when cold. (Scheme 11)
  2. Engine does not start. (Scheme 11)
  3. Engine has uneven idle. (Scheme 11)
  4. Engine has insufficient output. (Scheme 12)
  5. Engine runs unevenly (shakes). (Scheme 12)
  6. Engine runs unevenly (misfiring). (Scheme 12)
  7. Engine surges after cold start. (Scheme 12)
  8. Transmission failure during warm-up. (Scheme 13)
  9. Transmission failure when warm or increased fuel consumption. (Scheme 13)
  10. Engine vibrates. (Scheme 13)
  11. EA is in "limp home" mode. (Scheme 13)

Scheme 11

Scheme 11

Scheme 12

Scheme 12

Scheme 13

Scheme 13

Scheme 14

Scheme 14: Fuel Injection System Test (Steps 1.0 & 1.1)

Scheme 15

Scheme 15: Fuel Injection System Test (Steps 1.2-2.2)

Scheme 16

Scheme 16: Fuel Injection System Test (Steps 3.0-4.1)

Scheme 17

Scheme 17: Fuel Injection System Test (Steps 4.2 & 4.3)

Scheme 18

Scheme 18: Fuel Injection System Test (Steps 5.0 & 5.1)

Scheme 19

Scheme 19: Fuel Injection System Test (Steps 6.0 & 6.1)

Scheme 20

Scheme 20: Fuel Injection System Test (Step 7.0)

Scheme 21

Scheme 21: Fuel Injection System Test (Steps 8.0 & 8.1)

Scheme 22

Scheme 22: Fuel Injection System Test (Steps 8.2 & 9.0)

Scheme 23

Scheme 23: Fuel Injection System Test (Steps 10.0 & 11.0)

Scheme 24

Scheme 24: Fuel Injection System Test (Steps 12.0 & 13.0)

Scheme 25

Scheme 25: Fuel Injection System Test (Step 14.0)

Scheme 26

Scheme 26: Fuel Injection System Test (Step 15.0)

Scheme 27

Scheme 27: Fuel Injection System Test (Step 16.0)

Scheme 28

Scheme 28: Fuel Injection System Test (Step 17.0)

Scheme 29

Scheme 29: Fuel Injection System Test (Steps 18.0 & 19.0)

Scheme 30

Scheme 30: Fuel Injection System Test (Step 20.0)

Scheme 31

Scheme 31: Fuel Injection System Test (Steps 21.0 & 22.0)

Scheme 32

Scheme 32: Fuel Injection System Test (Step 23.0)

Scheme 33

Scheme 33: Fuel Injection System Test (Steps 24.0-25.0)

Scheme 34

Scheme 34: Fuel Injection System Test (Steps 26.0 & 27.0)

Scheme 35

Scheme 35: Fuel Injection System Test (Steps 28.0 & 29.0)

Scheme 36

Scheme 36: Fuel Injection System Test (Steps 30.0 & 30.1)

Scheme 37

Scheme 37: Fuel Injection System Tests (Step 31.0 & 31.1)

Scheme 38

Scheme 38: Fuel Injection System Test (Steps 32.0-32.2)

Scheme 39

Scheme 39: Fuel Injection System Test (Steps 33.0 & 34.0)

Scheme 40

Scheme 40: Fuel Injection System Test (Steps 35.0-37.0)

Scheme 41

Scheme 41: Fuel Injection System Test (Step 38.0)

Scheme 42

Scheme 42: Fuel Injection System Test (Steps 39.0-41.0)