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Sunroof: Removal & Installation Mazda RX-8 I рестайлинг

Sun Roof/t-Top/convertible Top 6 illustrations ~872 words

FRONT DRAIN HOSE REMOVAL

  1. Remove the following parts: Roof side trim (See «ROOF SIDE TRIM REMOVAL/INSTALLATION»(ref-367662-S04721282182010072700000) .) A-pillar trim (See «A-PILLAR TRIM REMOVAL/INSTALLATION»(ref-367662-S39687945372010072700000) .) Rear seat (See «REAR SEAT REMOVAL/INSTALLATION»(ref-367655-S26865680542010072700000) .) Inner scuff plate (See «INNER SCUFF PLATE REMOVAL/INSTALLATION»(ref-367662-S01328246102010072700000) .) Tire house trim (See «TIRE HOUSE TRIM REMOVAL/INSTALLATION»(ref-367662-S03253420052010072700000) .) Rear pillar trim (See «REAR PILLAR TRIM REMOVAL/INSTALLATION»(ref-367662-S36729400152010072700000) .) Map light (See «MAP LIGHT REMOVAL/INSTALLATION»(ref-367665-S23986903362010072700000) .) Interior light (See «INTERIOR LIGHT REMOVAL/INSTALLATION»(ref-367665-S33165249612010072700000) .) Sunvisor (See «SUNVISOR REMOVAL/INSTALLATION»(ref-367662-S27590118272010072700000) .) Assist handle (See «ASSIST HANDLE REMOVAL/INSTALLATION»(ref-367662-S01058807002010072700000) .) Headliner (See «HEADLINER REMOVAL/INSTALLATION»(ref-367662-S30030225222010072700000) .)
  2. Disconnect the front drain hose from the sunroof frame.
  3. Remove the front drain hose from the clips.
  4. Pull the front drain hose into the vehicle interior and remove the front drain hose.

Scheme 11

Scheme 11
Scheme 11

FRONT DRAIN HOSE INSTALLATION

CAUTIONIf the front drain hose is pinched or bent at any point, the water in the hose may not drain and could leak inside the vehicle. During and after installation of the trims and headliner, always make sure there is no interference with the front drain hose. Correct any abnormality if found.
  1. Apply soapy water to the part of the sunroof frame where the front drain hose is inserted.
  2. Insert the front drain hose end into the sunroof frame.
  3. Install the front drain hose to the clips parallel to the pillar and free of looseness.
  4. Insert the front drain hose grommet into the hole of the inner hinge pillar.
  5. Install the following parts: Headliner (See «HEADLINER REMOVAL/INSTALLATION»(ref-367662-S30030225222010072700000) .) Assist handle (See «ASSIST HANDLE REMOVAL/INSTALLATION»(ref-367662-S01058807002010072700000) .) Sunvisor (See «SUNVISOR REMOVAL/INSTALLATION»(ref-367662-S27590118272010072700000) .) Interior light (See «INTERIOR LIGHT REMOVAL/INSTALLATION»(ref-367665-S33165249612010072700000) .) Map light (See «MAP LIGHT REMOVAL/INSTALLATION»(ref-367665-S23986903362010072700000) .) Rear pillar trim (See «REAR PILLAR TRIM REMOVAL/INSTALLATION»(ref-367662-S36729400152010072700000) .) Tire house trim (See «TIRE HOUSE TRIM REMOVAL/INSTALLATION»(ref-367662-S03253420052010072700000) .) Inner scuff plate (See «INNER SCUFF PLATE REMOVAL/INSTALLATION»(ref-367662-S01328246102010072700000) .) Rear seat (See «REAR SEAT REMOVAL/INSTALLATION»(ref-367655-S26865680542010072700000) .) A-pillar trim (See «A-PILLAR TRIM REMOVAL/INSTALLATION»(ref-367662-S39687945372010072700000) .) Roof side trim (See «ROOF SIDE TRIM REMOVAL/INSTALLATION»(ref-367662-S04721282182010072700000) .)

REAR DRAIN HOSE REMOVAL

  1. Remove the following parts: Roof side trim (See «ROOF SIDE TRIM REMOVAL/INSTALLATION»(ref-367662-S04721282182010072700000) .) A-pillar trim (See «A-PILLAR TRIM REMOVAL/INSTALLATION»(ref-367662-S39687945372010072700000) .) Rear seat (See «REAR SEAT REMOVAL/INSTALLATION»(ref-367655-S26865680542010072700000) .) Inner scuff plate (See «INNER SCUFF PLATE REMOVAL/INSTALLATION»(ref-367662-S01328246102010072700000) .) Tire house trim (See «TIRE HOUSE TRIM REMOVAL/INSTALLATION»(ref-367662-S03253420052010072700000) .) Rear pillar trim (See «REAR PILLAR TRIM REMOVAL/INSTALLATION»(ref-367662-S36729400152010072700000) .) Map light (See «MAP LIGHT REMOVAL/INSTALLATION»(ref-367665-S23986903362010072700000) .) Interior light (See «INTERIOR LIGHT REMOVAL/INSTALLATION»(ref-367665-S33165249612010072700000) .) Sunvisor (See «SUNVISOR REMOVAL/INSTALLATION»(ref-367662-S27590118272010072700000) .) Assist handle (See «ASSIST HANDLE REMOVAL/INSTALLATION»(ref-367662-S01058807002010072700000) .) Headliner (See «HEADLINER REMOVAL/INSTALLATION»(ref-367662-S30030225222010072700000) .) Trunk end trim (See «TRUNK END TRIM REMOVAL/INSTALLATION»(ref-367662-S26442568612010072700000) .) Trunk side trim (See «TRUNK SIDE TRIM REMOVAL/INSTALLATION»(ref-367662-S24296380552010072700000) .)
  2. Remove the sunroof frame from the rear drain hose.
  3. Remove the rear drain hose from the clips.
  4. Pull the rear drain hose into the vehicle interior and remove the rear drain hose.

Scheme 12

Scheme 12
Scheme 12

REAR DRAIN HOSE INSTALLATION

CAUTIONIf the rear drain hose is pinched or bent at any point, the water in the hose may not drain and could leak inside the vehicle. During and after installation of the trims and headliner, always make sure there is no interference with the rear drain hose. Correct any abnormality if found.
  1. Apply soapy water to the part of the sunroof frame where the rear drain hose is inserted.
  2. Insert the rear drain hose end into the sunroof frame.
  3. Install the rear drain hose to the clips parallel to the pillar and free of looseness.
  4. Insert the rear drain hose grommet into the hole of the inner rear pillar.
  5. Install the following parts: Trunk side trim (See «TRUNK SIDE TRIM REMOVAL/INSTALLATION»(ref-367662-S24296380552010072700000) .) Trunk end trim (See «TRUNK END TRIM REMOVAL/INSTALLATION»(ref-367662-S26442568612010072700000) .) Headliner (See «HEADLINER REMOVAL/INSTALLATION»(ref-367662-S30030225222010072700000) .) Assist handle (See «ASSIST HANDLE REMOVAL/INSTALLATION»(ref-367662-S01058807002010072700000) .) Sunvisor (See «SUNVISOR REMOVAL/INSTALLATION»(ref-367662-S27590118272010072700000) .) Interior light (See «INTERIOR LIGHT REMOVAL/INSTALLATION»(ref-367665-S33165249612010072700000) .) Map light (See «MAP LIGHT REMOVAL/INSTALLATION»(ref-367665-S23986903362010072700000) .) Rear pillar trim (See «REAR PILLAR TRIM REMOVAL/INSTALLATION»(ref-367662-S36729400152010072700000) .) Tire house trim (See «TIRE HOUSE TRIM REMOVAL/INSTALLATION»(ref-367662-S03253420052010072700000) .) Inner scuff plate (See «INNER SCUFF PLATE REMOVAL/INSTALLATION»(ref-367662-S01328246102010072700000) .) Rear seat (See «REAR SEAT REMOVAL/INSTALLATION»(ref-367655-S26865680542010072700000) .) A-pillar trim (See «A-PILLAR TRIM REMOVAL/INSTALLATION»(ref-367662-S39687945372010072700000) .) Roof side trim (See «ROOF SIDE TRIM REMOVAL/INSTALLATION»(ref-367662-S04721282182010072700000) .)
  1. Disconnect the negative battery cable.
  2. Remove the following parts: Roof side trim (See «ROOF SIDE TRIM REMOVAL/INSTALLATION»(ref-367662-S04721282182010072700000) .) A-pillar trim (See «A-PILLAR TRIM REMOVAL/INSTALLATION»(ref-367662-S39687945372010072700000) .) Rear seat (See «REAR SEAT REMOVAL/INSTALLATION»(ref-367655-S26865680542010072700000) .) Inner scuff plate (See «INNER SCUFF PLATE REMOVAL/INSTALLATION»(ref-367662-S01328246102010072700000) .) Tire house trim (See «TIRE HOUSE TRIM REMOVAL/INSTALLATION»(ref-367662-S03253420052010072700000) .) Rear pillar trim (See «REAR PILLAR TRIM REMOVAL/INSTALLATION»(ref-367662-S36729400152010072700000) .) Map light (See «MAP LIGHT REMOVAL/INSTALLATION»(ref-367665-S23986903362010072700000) .) Interior light (See «INTERIOR LIGHT REMOVAL/INSTALLATION»(ref-367665-S33165249612010072700000) .) Sunvisor (See «SUNVISOR REMOVAL/INSTALLATION»(ref-367662-S27590118272010072700000) .) Assist handle (See «ASSIST HANDLE REMOVAL/INSTALLATION»(ref-367662-S01058807002010072700000) .) Headliner (See «HEADLINER REMOVAL/INSTALLATION»(ref-367662-S30030225222010072700000) .)
  3. Disconnect the sunroof motor connector.
  4. Remove the screws, then remove the sunroof motor.
  5. Install in the reverse order of removal.

Note. If the glass panel or the sunroof motor is moved with the sunroof motor removed, initial position setting of the sunroof motor will be required. Perform initial position setting referring to the Sunroof Motor Assembly Note. (See SUNROOF UNIT DISASSEMBLY/ASSEMBLY .)

Scheme 13

Scheme 13
Scheme 13
  1. Measure the voltage at each terminal (other than terminal G.) If not as specified, inspect the parts listed under "Inspection item" and the related wiring harnesses.
  2. Disconnect the negative battery cable.
  3. Verify that continuity at terminal G is as indicated in the Terminal Voltage Table (Reference.)
  4. If the parts and wiring harnesses are okay but the system still does not work properly, replace the sunroof relay.

Terminal voltage list (Reference)

Scheme 14

Scheme 14
Scheme 14
TerminalSignalConnected toTest conditionVoltage (V)/ContinuityInspection item
ASlide openSunroof switchSunroof is fully opening.B+Sunroof switch (See SUNROOF SWITCH INSPECTION )
Other0
BSlide close / tilt downSunroof switchSunroof is closing/tilting down.B+Sunroof switch (See SUNROOF SWITCH INSPECTION )
Other
CTilt upSunroof switchSunroof is tilting up.B+Sunroof switch (See SUNROOF SWITCH INSPECTION )
Other0
EIG1A/C 7.5 A fuseTurn the ignition switch to the ON position.B+A/C 7.5 A fuse
GGNDGNDUnder any condition: Check for continuity to ground.ContinuityGND
JPower supplyDOOR LOCK 30 A fuseUnder any conditionB+DOOR LOCK 30 A fuse

TERMINAL VOLTAGE REFERENCE

Note. The sunroof switch and the map light are a single unit.

  1. Disconnect the negative battery cable.
  2. Remove the map light from the headliner. (See «MAP LIGHT REMOVAL/INSTALLATION»(ref-367665-S23986903362010072700000) .)
  3. Install in the reverse order of removal.

Scheme 15

Scheme 15: SUNROOF SWITCH INSPECTION
Scheme 15: SUNROOF SWITCH INSPECTION

Scheme 16

Scheme 16
Scheme 16
  1. Verify that the continuity between the sunroof switch is as indicated in the table. If not as indicated in the table, replace the sunroof switch.

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