PINION GAP ADJUSTMENT
- Disconnect field lead ("M" terminal wire) at solenoid. see scheme 2 Connect positive battery lead to solenoid "S" terminal and negative battery lead to starter body. Starter pinion drive gear should extend outward and stop.
- Quickly measure pinion gap between end of pinion drive and circlip retainer. (Scheme 5) DO NOT operate starter solenoid for more than 10 seconds. Pinion gap should be.02-.08" (0.5-2.0 mm).
- If pinion gap is not within specification, adjust by increasing or decreasing thickness of solenoid shims located between solenoid and drive housing.