Contents Wiring diagrams Section: Manual HVAC System All sections

Control System (HVAC): Diagnosis Mazda MX-5 NC

Manual HVAC System 4 illustrations ~225 words

EVAPORATOR TEMPERATURE SENSOR INSPECTION

Note. Inspect the evaporator temperature sensor when it is installed to the A/C unit.

Scheme 30

Scheme 30: EVAPORATOR TEMPERATURE SENSOR INSPECTION
  1. Set the fan speed MAX-HI.
  2. Set the temperature control to MAX COLD.
  3. Set the air intake mode to RECIRCULATE.
  4. Turn the A/C switch off.
  5. Close all of the doors and roll up all the windows.
  6. Wait for 5 min.
  7. Disconnect the evaporator temperature sensor connector.
  8. Measure the temperature at the air intake.
  9. Measure the resistance between evaporator temperature sensor terminals. If the characteristics of the evaporator temperature sensor are not (Scheme 30), replace the evaporator temperature sensor.

Scheme 31

Scheme 31: REFRIGERANT PRESSURE SWITCH REMOVAL/INSTALLATION
  1. Remove the battery cover.
  2. Disconnect the negative battery cable. (See «BATTERY REMOVAL/INSTALLATION [LF]»(ref-244448-S25513985422006092400000).)
  3. Discharge the refrigerant from the system. (See «REFRIGERANT CHARGING»(ref-244471-S09026287512006092400000).)
  4. Remove in the order indicated in (Scheme 31).
  5. Install in the reverse order of removal.

CLIMATE CONTROL UNIT INSPECTION

  1. Turn the ignition switch to the ON position.
  2. Connect the negative (-) lead of the tester to body ground.
  3. By inserting the positive (+) lead of the tester into each climate control unit terminal, measure the voltage according to «TERMINAL VOLTAGE REFERENCE TABLE»(ref-244473-S00179116702006092400000) . If there is any malfunction, inspect the parts under "Inspection item (s)". If the parts under "Inspection item (s)" are found to be normal, replace the climate control unit.

Scheme 32

Scheme 32: Terminal Voltage Table (Reference)
TerminalSignal nameConnected toMeasurement conditionVoltage (V)Inspection item (s)
AIG2A/C 7.5 A fuseIG SW ONB+Wiring harness: continuity, short circuit (Climate control unit-fuse: A-A/C 7.5 A) A/C 7.5 A fuse
IG SW LOCK1.0 or lessWiring harness: continuity, short circuit (Climate control unit-fuse: A-A/C 7.5 A)
BB+ROOM 15 A fuseUnder any conditionB+Wiring harness: continuity, short circuit (Climate control unit-fuse: B-ROOM 15 A) ROOM 15 A fuse
CBlower fan speed controlPower MOS FETFan stopped1.0 or lessWiring harness: continuity, short circuit (Climate control unit-power MOS FET: C-C) Power MOS FET
Fan: manual LO2.8
Fan: manual HI9.9
DTNS signalTNS relayHeadlight switch OFF1.0 or lessWiring harness: short circuit (Climate control unit-TNS relay: D-D) TNS relay Headlight switch
Headlight switch ONB+Wiring harness: continuity, short circuit (Climate control unit-TNS relay: D-D) TNS relay Headlight switch
EBlower motor feedbackPower MOS FETFan stoppedB+Wiring harness: continuity, short circuit (Climate control unit-power MOS FET: E-B) Power MOS FET Blower motor Blower relay HEATER 40 A fuse Power MOS FET replacement
Fan: manual LO8.17
Fan: manual HI0.6
FPanel control signalInstrument clusterHeadlight switch OFF0Wiring harness: continuity (Climate control unit-instrument cluster: F-1F) Instrument cluster Climate control unit: terminal voltage (D)
Headlight switch ON2.7Wiring harness: short circuit (Climate control unit-instrument cluster: F-1F)
GActuator powerAir intake actuator Air mix actuator Airflow mode actuatorIG SW ONB+Wiring harness: continuity, short circuit (Climate control unit-air intake actuator, air mix actuator, air flow mode actuator: G-A, A, A) Air intake actuator Air mix actuator Airflow mode actuator
IG SW LOCK1.0 or less
HGNDBody groundUnder any condition1.0 or lessWiring harness: continuity (Climate control unit-GND: H-GND)
IPlus Signal
J
KA/CRefrigerant pressure switchA/C switch ON, fan switch at 1st1.0 or lessWiring harness: short circuit (Climate control unit-refrigerant pressure switch: K-A)
A/C switch OFFB+Wiring harness: continuity, short circuit (Climate control unit-refrigerant pressure switch: K-A) (Refrigerant pressure switch-PCM: C-1J ) Refrigerant pressure switch PCM: terminal voltage (1J)
L
MEvaporator temperature sensor inputEvaporator temperature sensorCompared with temperature detected by evaporator temperature sensor(Scheme 33)Wiring harness: continuity (Climate control unit-evaporator temperature sensor: M-B, S-A) Wiring harness: short circuit (Climate control unit-evaporator temperature sensor: M-B) Evaporator temperature sensor
NRear window defroster operationRear window defroster relayRear window defroster switch OFFB+Wiring harness: continuity, short circuit (Climate control unit-rear window defroster relay: N-E) Rear window defroster relay
Rear window defroster switch ON1.0 or less
O
P
Q
R
SSensor GNDEvaporator temperature sensorUnder any condition1.0 or lessWiring harness: continuity (Climate control unit-GND: S-GND)
T

TERMINAL VOLTAGE REFERENCE TABLE

Scheme 33

Scheme 33