Contents Section: Manual HVAC System All sections

Control System (HVAC): Overview Mazda CX-9 I рестайлинг

Manual HVAC System 49 illustrations ~3001 words

Scheme 1

Scheme 1: HVAC CONTROL SYSTEM LOCATION INDEX

Scheme 2

Scheme 2

Scheme 3

Scheme 3: AIR INTAKE ACTUATOR REMOVAL/INSTALLATION

Scheme 4

Scheme 4
  1. Disconnect the negative battery cable.
  2. Remove the dashboard under cover. (Passenger side) (See «DASHBOARD UNDER COVER REMOVAL/INSTALLATION»(ref-663022-S31534965712014101600000) .)
  3. Remove the glove compartment. (See «GLOVE COMPARTMENT REMOVAL/INSTALLATION»(ref-663022-S35953709692014101600000) .)
  4. Insert a flathead screwdriver as shown in the illustration and detach the fuse block tab by prying it in the direction shown in illustration.
  5. Press the fuse block and remove it from the bracket.
  6. Set the fuse block out of the way.
  7. Remove in the order indicated in the table.
  8. Install in the reverse order of removal.

Scheme 5

Scheme 5: AIR INTAKE ACTUATOR INSPECTION

Scheme 6

Scheme 6
  1. Connect battery positive voltage to air intake actuator terminal G, connect terminal A (or C) to ground, and then verify that the air intake actuator operates as shown in the illustration. If the operation condition is not normal, replace the air intake actuator. AIR INTAKE ACTUATOR OPERATION CHART Terminal Air intake actuator operation A C G Ground - B+ RECIRCULATE --> FRESH - Ground B+ FRESH --> RECIRCULATE

Scheme 7

Scheme 7: Driver Side
  1. Disconnect the negative battery cable.
  2. Remove the following parts: Dashboard under cover (Driver side) (See «DASHBOARD UNDER COVER REMOVAL/INSTALLATION»(ref-663022-S31534965712014101600000) .) Side wall (See «SIDE WALL REMOVAL/INSTALLATION»(ref-663022-S26910641872014101600000) .) Console panel (LH) (See «CONSOLE PANEL REMOVAL/INSTALLATION»(ref-663022-S28127850752014101600000) .) Hood release lever (See «HOOD LATCH AND RELEASE LEVER REMOVAL/INSTALLATION»(ref-663023-S07470612692014101600000) .) Lower panel (See «LOWER PANEL REMOVAL/INSTALLATION»(ref-663022-S16954671222014101600000) .)
  3. Remove in the order indicated in the table.
  4. Install in the reverse order of removal.

Scheme 8

Scheme 8: Passenger Side
  1. Disconnect the negative battery cable.
  2. Remove the following parts: Decoration panel (See «DECORATION PANEL REMOVAL/INSTALLATION»(ref-663022-S35013114172014101600000) .) Front console box mat (See «FRONT CONSOLE BOX MAT REMOVAL/INSTALLATION»(ref-663022-S21869071382014101600000) .) Indicator panel (See «INDICATOR PANEL REMOVAL/INSTALLATION»(ref-663022-S05956493772014101600000) .) Front console box (See «FRONT CONSOLE BOX REMOVAL/INSTALLATION»(ref-663022-S12692561512014101600000) .) Dashboard under cover (See «DASHBOARD UNDER COVER REMOVAL/INSTALLATION»(ref-663022-S31534965712014101600000) .) Side wall (See «SIDE WALL REMOVAL/INSTALLATION»(ref-663022-S26910641872014101600000) .) Console panel (See «CONSOLE PANEL REMOVAL/INSTALLATION»(ref-663022-S28127850752014101600000) .) Console cover (See «CONSOLE COVER REMOVAL/INSTALLATION»(ref-663022-S08411145752014101600000) .) Console (See «CONSOLE REMOVAL/INSTALLATION»(ref-663022-S34706346452014101600000) .) Front scuff plate inner (See «FRONT SCUFF PLATE REMOVAL/INSTALLATION»(ref-663022-S02482966052014101600000) .) Front side trim (See «FRONT SIDE TRIM REMOVAL/INSTALLATION»(ref-663022-S17350159942014101600000) .) Glove compartment (See «GLOVE COMPARTMENT REMOVAL/INSTALLATION»(ref-663022-S35953709692014101600000) .) Hood release lever (See «HOOD LATCH AND RELEASE LEVER REMOVAL/INSTALLATION»(ref-663023-S07470612692014101600000) .) Lower panel (See «LOWER PANEL REMOVAL/INSTALLATION»(ref-663022-S16954671222014101600000) .) Lower column cover (See «COLUMN COVER REMOVAL/INSTALLATION»(ref-663022-S36532790502014101600000) .) Driver-side air bag module (See «DRIVER-SIDE AIR BAG MODULE REMOVAL/INSTALLATION [TWO-STEP DEPLOYMENT CONTROL SYSTEM]»(ref-663024-S32454083042014101600000) .) (See «DRIVER-SIDE AIR BAG MODULE REMOVAL/INSTALLATION [STANDARD DEPLOYMENT CONTROL SYSTEM]»(ref-663024-S42363955022014101600000) .) Steering wheel (See STEERING WHEEL AND COLUMN REMOVAL/INSTALLATION .) Combination switch (See «COMBINATION SWITCH REMOVAL/INSTALLATION»(ref-663026-S01948892012014101600000) .) Center panel (See «CENTER PANEL REMOVAL/INSTALLATION»(ref-663022-S15432009222014101600000) .) Meter hood (See «METER HOOD REMOVAL/INSTALLATION»(ref-663022-S00847800162014101600000) .) Instrument cluster (See INSTRUMENT CLUSTER REMOVAL/INSTALLATION .) Audio unit (See «AUDIO UNIT REMOVAL/INSTALLATION»(ref-663028-S39309799952014101600000) .) Steering shaft (See STEERING WHEEL AND COLUMN REMOVAL/INSTALLATION .) A-pillar trim (See «A-PILLAR TRIM REMOVAL/INSTALLATION»(ref-663022-S20449993582014101600000) .) Side panel (See «SIDE PANEL REMOVAL/INSTALLATION»(ref-663022-S03719288262014101600000) .)
  3. Disconnect the front door wiring harness connector (Driver side). (See FRONT DOOR MODULE PANEL REMOVAL/INSTALLATION .)
  4. Disconnect the dashboard harness connectors.
  5. Remove the brake switch from the brake pedal with the brake switch connector connected. (See «BRAKE PEDAL REMOVAL/INSTALLATION»(ref-663013-S34704880312014101600000) .)
  6. Remove the selector lever component. (See «AUTOMATIC TRANSAXLE SHIFT MECHANISM REMOVAL/INSTALLATION»(ref-663030-S38097019132014101600000) .)
  7. Remove the windshield wiper arm and blade. (See WINDSHIELD WIPER ARM AND BLADE REMOVAL/INSTALLATION .)
  8. Remove the cowl grille. (See COWL GRILLE REMOVAL/INSTALLATION .)
  9. Remove the windshield wiper motor. (See WINDSHIELD WIPER MOTOR REMOVAL/INSTALLATION .)
  10. Remove the dashboard. (See «DASHBOARD REMOVAL/INSTALLATION»(ref-663022-S36557827272014101600000) .)
  11. Remove in the order indicated in the table.
  12. Install in the reverse order of removal.

Scheme 9

Scheme 9: Driver Side

Scheme 10

Scheme 10

Scheme 11

Scheme 11
  1. Connect battery positive voltage to front air mix actuator terminal F (or G), connect terminal G (or F) to ground, and then verify that the front air mix actuator operates as shown in the illustration. If the operation condition is not normal, replace the front air mix actuator. FRONT AIR MIX ACTUATOR OPERATION CHART Terminal Front air mix actuator operation F G B+ Ground HOT --> COLD Ground B+ COLD --> HOT
  2. Verify that the resistance between terminals A and E, and E and C matches the front air mix actuator operation as shown in the graph. If the operation condition and resistance are not normal, replace the front air mix actuator.

Scheme 12

Scheme 12: Passenger Side

Scheme 13

Scheme 13

Scheme 14

Scheme 14
  1. Connect battery positive voltage to front air mix actuator terminal F (or G), connect terminal G (or F) to ground, and then verify that the front air mix actuator operates as shown in the table. If the operation condition is not normal, replace the front air mix actuator. FRONT AIR MIX ACTUATOR OPERATION CHART Terminal Front air mix actuator operation F G B+ Ground COLD --> HOT Ground B+ HOT --> COLD
  2. Verify that the resistance between terminals A and E, and E and C matches the front air mix actuator operation as shown in the graph. If the operation condition and resistance are not normal, replace the front air mix actuator.

Scheme 15

Scheme 15: REAR AIR MIX ACTUATOR REMOVAL/INSTALLATION
  1. Slide the passenger-side front seat to the maximum forward end.
  2. Disconnect the negative battery cable.
  3. Remove the following parts: Decoration panel (See «DECORATION PANEL REMOVAL/INSTALLATION»(ref-663022-S35013114172014101600000) .) Front console box mat (See «FRONT CONSOLE BOX MAT REMOVAL/INSTALLATION»(ref-663022-S21869071382014101600000) .) Indicator panel (See «INDICATOR PANEL REMOVAL/INSTALLATION»(ref-663022-S05956493772014101600000) .) Front console box (See «FRONT CONSOLE BOX REMOVAL/INSTALLATION»(ref-663022-S12692561512014101600000) .) Dashboard under cover (See «DASHBOARD UNDER COVER REMOVAL/INSTALLATION»(ref-663022-S31534965712014101600000) .) Side wall (See «SIDE WALL REMOVAL/INSTALLATION»(ref-663022-S26910641872014101600000) .) Console panel (See «CONSOLE PANEL REMOVAL/INSTALLATION»(ref-663022-S28127850752014101600000) .) Console cover (See «CONSOLE COVER REMOVAL/INSTALLATION»(ref-663022-S08411145752014101600000) .) Console (See «CONSOLE REMOVAL/INSTALLATION»(ref-663022-S34706346452014101600000) .)
  4. Remove in the order indicated in the table.
  5. Install in the reverse order of removal.

Scheme 16

Scheme 16: REAR AIR MIX ACTUATOR INSPECTION

Scheme 17

Scheme 17

Scheme 18

Scheme 18
  1. Connect battery positive voltage to rear air mix actuator terminal F (or G), connect terminal G (or F) to ground, and then verify that the rear air mix actuator operates as shown in the table. If the operation condition is not normal, replace the rear air mix actuator. REAR AIR MIX ACTUATOR OPERATION CHART Terminal Rear air mix actuator operation F G B+ Ground HOT --> COLD Ground B+ COLD --> HOT
  2. Verify that the resistance between the terminals C and E, and E and A matches the rear air mix actuator operation as shown in the graph. If the operation condition and resistance are not normal, replace the rear air mix actuator.

Scheme 19

Scheme 19: FRONT AIRFLOW MODE ACTUATOR REMOVAL/INSTALLATION
  1. Disconnect the negative battery cable.
  2. Remove the following parts: Decoration panel (See «DECORATION PANEL REMOVAL/INSTALLATION»(ref-663022-S35013114172014101600000) .) Front console box mat (See «FRONT CONSOLE BOX MAT REMOVAL/INSTALLATION»(ref-663022-S21869071382014101600000) .) Indicator panel (See «INDICATOR PANEL REMOVAL/INSTALLATION»(ref-663022-S05956493772014101600000) .) Front console box (See «FRONT CONSOLE BOX REMOVAL/INSTALLATION»(ref-663022-S12692561512014101600000) .) Dashboard under cover (See «DASHBOARD UNDER COVER REMOVAL/INSTALLATION»(ref-663022-S31534965712014101600000) .) Side wall (See «SIDE WALL REMOVAL/INSTALLATION»(ref-663022-S26910641872014101600000) .) Console panel (See «CONSOLE PANEL REMOVAL/INSTALLATION»(ref-663022-S28127850752014101600000) .) Console cover (See «CONSOLE COVER REMOVAL/INSTALLATION»(ref-663022-S08411145752014101600000) .) Console (See «CONSOLE REMOVAL/INSTALLATION»(ref-663022-S34706346452014101600000) .) Front scuff plate inner (See «FRONT SCUFF PLATE REMOVAL/INSTALLATION»(ref-663022-S02482966052014101600000) .) Front side trim (See «FRONT SIDE TRIM REMOVAL/INSTALLATION»(ref-663022-S17350159942014101600000) .) Glove compartment (See «GLOVE COMPARTMENT REMOVAL/INSTALLATION»(ref-663022-S35953709692014101600000) .) Hood release lever (See «HOOD LATCH AND RELEASE LEVER REMOVAL/INSTALLATION»(ref-663023-S07470612692014101600000) .) Lower panel (See «LOWER PANEL REMOVAL/INSTALLATION»(ref-663022-S16954671222014101600000) .) Lower column cover (See «COLUMN COVER REMOVAL/INSTALLATION»(ref-663022-S36532790502014101600000) .) Driver-side air bag module (See «DRIVER-SIDE AIR BAG MODULE REMOVAL/INSTALLATION [TWO-STEP DEPLOYMENT CONTROL SYSTEM]»(ref-663024-S32454083042014101600000) .) (See «DRIVER-SIDE AIR BAG MODULE REMOVAL/INSTALLATION [STANDARD DEPLOYMENT CONTROL SYSTEM]»(ref-663024-S42363955022014101600000) .) Steering wheel (See STEERING WHEEL AND COLUMN REMOVAL/INSTALLATION .) Combination switch (See «COMBINATION SWITCH REMOVAL/INSTALLATION»(ref-663026-S01948892012014101600000) .) Center panel (See «CENTER PANEL REMOVAL/INSTALLATION»(ref-663022-S15432009222014101600000) .) Meter hood (See «METER HOOD REMOVAL/INSTALLATION»(ref-663022-S00847800162014101600000) .) Instrument cluster (See INSTRUMENT CLUSTER REMOVAL/INSTALLATION .) Audio unit (See «AUDIO UNIT REMOVAL/INSTALLATION»(ref-663028-S39309799952014101600000) .) Steering shaft (See STEERING WHEEL AND COLUMN REMOVAL/INSTALLATION .) A-pillar trim (See «A-PILLAR TRIM REMOVAL/INSTALLATION»(ref-663022-S20449993582014101600000) .) Side panel (See «SIDE PANEL REMOVAL/INSTALLATION»(ref-663022-S03719288262014101600000) .)
  3. Disconnect the front door wiring harness connector (Driver side). (See FRONT DOOR MODULE PANEL REMOVAL/INSTALLATION .)
  4. Disconnect the dashboard harness connectors.
  5. Remove the brake switch from the brake pedal with the brake switch connector connected. (See «BRAKE PEDAL REMOVAL/INSTALLATION»(ref-663013-S34704880312014101600000) .)
  6. Remove the selector lever component. (See «AUTOMATIC TRANSAXLE SHIFT MECHANISM REMOVAL/INSTALLATION»(ref-663030-S38097019132014101600000) .)
  7. Remove the windshield wiper arm and blade. (See WINDSHIELD WIPER ARM AND BLADE REMOVAL/INSTALLATION .)
  8. Remove the cowl grille. (See COWL GRILLE REMOVAL/INSTALLATION .)
  9. Remove the windshield wiper motor. (See WINDSHIELD WIPER MOTOR REMOVAL/INSTALLATION .)
  10. Remove the dashboard. (See «DASHBOARD REMOVAL/INSTALLATION»(ref-663022-S36557827272014101600000) .)
  11. Remove in the order indicated in the table.
  12. Install in the reverse order of removal.

Scheme 20

Scheme 20: FRONT AIRFLOW MODE ACTUATOR INSPECTION

Scheme 21

Scheme 21

Scheme 22

Scheme 22
  1. Connect battery positive voltage to front airflow mode actuator terminal F (or G), connect terminal G (or F) to ground, and then verify that the front airflow mode actuator operates as shown in the table. If the operation condition is not normal, replace the front airflow mode actuator. FRONT AIRFLOW MODE ACTUATOR OPERATION CHART Terminal Front airflow mode actuator operation F G B+ Ground VENT --> DEFROSTER Ground B+ DEFROSTER --> VENT
  2. Verify that the resistance between terminals C and E, and E and A matches the front airflow mode actuator operation as shown in the graph. If the operation condition and resistance are not normal, replace the front airflow mode actuator.

Scheme 23

Scheme 23: REAR AIRFLOW MODE ACTUATOR REMOVAL/INSTALLATION
  1. Slide the passenger-side front seat to the maximum forward end.
  2. Disconnect the negative battery cable.
  3. Remove the following parts: Decoration panel (See «DECORATION PANEL REMOVAL/INSTALLATION»(ref-663022-S35013114172014101600000) .) Front console box mat (See «FRONT CONSOLE BOX MAT REMOVAL/INSTALLATION»(ref-663022-S21869071382014101600000) .) Indicator panel (See «INDICATOR PANEL REMOVAL/INSTALLATION»(ref-663022-S05956493772014101600000) .) Front console box (See «FRONT CONSOLE BOX REMOVAL/INSTALLATION»(ref-663022-S12692561512014101600000) .) Dashboard under cover (See «DASHBOARD UNDER COVER REMOVAL/INSTALLATION»(ref-663022-S31534965712014101600000) .) Side wall (See «SIDE WALL REMOVAL/INSTALLATION»(ref-663022-S26910641872014101600000) .) Console panel (See «CONSOLE PANEL REMOVAL/INSTALLATION»(ref-663022-S28127850752014101600000) .) Console cover (See «CONSOLE COVER REMOVAL/INSTALLATION»(ref-663022-S08411145752014101600000) .) Console (See «CONSOLE REMOVAL/INSTALLATION»(ref-663022-S34706346452014101600000) .)
  4. Remove in the order indicated in the table.
  5. Install in the reverse order of removal.

Scheme 24

Scheme 24: REAR AIRFLOW MODE ACTUATOR INSPECTION

Scheme 25

Scheme 25

Scheme 26

Scheme 26
  1. Connect battery positive voltage to rear airflow mode actuator terminal F (or G), connect terminal G (or F) to ground, and then verify that the rear airflow mode actuator operates as shown in the table. If the operation condition is not normal, replace the rear airflow mode actuator. REAR AIRFLOW MODE ACTUATOR OPERATION CHART Terminal Rear airflow mode actuator operation F G B+ Ground VENT --> HEAT Ground B+ HEAT --> VENT
  2. Verify that the resistance between terminals A and E, and E and C matches the rear airflow mode actuator operation as shown in the graph. If the operation condition and resistance are not normal, replace the rear airflow mode actuator.

Scheme 27

Scheme 27: FRONT BLOWER MOTOR REMOVAL/INSTALLATION
  1. Disconnect the negative battery cable.
  2. Remove the dashboard under cover, (passenger side) (See «DASHBOARD UNDER COVER REMOVAL/INSTALLATION»(ref-663022-S31534965712014101600000) .)
  3. Remove in the order indicated in the table.
  4. Install in the reverse order of removal.

Scheme 28

Scheme 28: FRONT BLOWER MOTOR INSPECTION
  1. Connect battery positive voltage to front blower motor terminal B, connect terminal A to ground, and then verify its operation. If there is any malfunction, replace the front blower motor.

Scheme 29

Scheme 29: REAR BLOWER MOTOR REMOVAL/INSTALLATION
  1. Disconnect the negative battery cable.
  2. Remove the following parts: Decoration panel (See «DECORATION PANEL REMOVAL/INSTALLATION»(ref-663022-S35013114172014101600000) .) Front console box mat (See «FRONT CONSOLE BOX MAT REMOVAL/INSTALLATION»(ref-663022-S21869071382014101600000) .) Indicator panel (See «INDICATOR PANEL REMOVAL/INSTALLATION»(ref-663022-S05956493772014101600000) .) Front console box (See «FRONT CONSOLE BOX REMOVAL/INSTALLATION»(ref-663022-S12692561512014101600000) .) Dashboard under cover (See «DASHBOARD UNDER COVER REMOVAL/INSTALLATION»(ref-663022-S31534965712014101600000) .) Side wall (See «SIDE WALL REMOVAL/INSTALLATION»(ref-663022-S26910641872014101600000) .) Console panel (See «CONSOLE PANEL REMOVAL/INSTALLATION»(ref-663022-S28127850752014101600000) .) Console cover (See «CONSOLE COVER REMOVAL/INSTALLATION»(ref-663022-S08411145752014101600000) .) Console (See «CONSOLE REMOVAL/INSTALLATION»(ref-663022-S34706346452014101600000) .) Selector lever component (See «AUTOMATIC TRANSAXLE SHIFT MECHANISM REMOVAL/INSTALLATION»(ref-663030-S38097019132014101600000) .)
  3. Remove in the order indicated in the table.
  4. Install in the reverse order of removal.

Scheme 30

Scheme 30: REAR BLOWER MOTOR INSPECTION
  1. Connect battery positive voltage to rear blower motor terminal B, connect terminal A to ground, and then verify its operation. If there is any malfunction, replace the rear blower motor.

Scheme 31

Scheme 31: FRONT POWER METAL OXIDE SEMICONDUCTOR FIELD EFFECT TRANSISTOR (POWER MOS FET) REMOVAL/INSTALLATION

Scheme 32

Scheme 32
  1. Disconnect the negative battery cable.
  2. Remove the dashboard under cover, (passenger side) (See «DASHBOARD UNDER COVER REMOVAL/INSTALLATION»(ref-663022-S31534965712014101600000) .)
  3. Remove the glove compartment. (See «GLOVE COMPARTMENT REMOVAL/INSTALLATION»(ref-663022-S35953709692014101600000) .)
  4. Insert a flathead screwdriver as shown in the illustration and detach the fuse block tab by prying it in the direction shown in illustration.
  5. Press the fuse block and remove it from the bracket.
  6. Set the fuse block out of the way.
  7. Remove in the order indicated in the table.
  8. Install in the reverse order of removal.

Scheme 33

Scheme 33: FRONT POWER METAL OXIDE SEMICONDUCTOR FIELD EFFECT TRANSISTOR (POWER MOS FET) INSPECTION
  1. Verify that the continuity between the front power MOS FET terminals is as indicated in the table. If there is any malfunction, replace the front power MOS FET. If the blower motor operation is not normal even though no malfunction can be verified, inspect the front climate control unit. RESISTANCE REFERENCE Tester lead Resistance (kilohm) + - A B 2.2 A E Continuity detected A F Continuity detected B A 2.2 B E Continuity detected B F Continuity detected E A infinity E B infinity E F 11 F A infinity F B infinity F E 11

Scheme 34

Scheme 34: REAR POWER METAL OXIDE SEMICONDUCTOR FIELD EFFECT TRANSISTOR (POWER MOS FET) REMOVAL/INSTALLATION
  1. Disconnect the negative battery cable.
  2. Remove the following parts: Decoration panel (See «DECORATION PANEL REMOVAL/INSTALLATION»(ref-663022-S35013114172014101600000) .) Front console box mat (See «FRONT CONSOLE BOX MAT REMOVAL/INSTALLATION»(ref-663022-S21869071382014101600000) .) Indicator panel (See «INDICATOR PANEL REMOVAL/INSTALLATION»(ref-663022-S05956493772014101600000) .) Front console box (See «FRONT CONSOLE BOX REMOVAL/INSTALLATION»(ref-663022-S12692561512014101600000) .) Dashboard under cover (See «DASHBOARD UNDER COVER REMOVAL/INSTALLATION»(ref-663022-S31534965712014101600000) .) Side wall (See «SIDE WALL REMOVAL/INSTALLATION»(ref-663022-S26910641872014101600000) .) Console panel (See «CONSOLE PANEL REMOVAL/INSTALLATION»(ref-663022-S28127850752014101600000) .) Console cover (See «CONSOLE COVER REMOVAL/INSTALLATION»(ref-663022-S08411145752014101600000) .) Console (See «CONSOLE REMOVAL/INSTALLATION»(ref-663022-S34706346452014101600000) .)
  3. Remove in the order indicated in the table.
  4. Install in the reverse order of removal.

Scheme 35

Scheme 35: REAR POWER METAL OXIDE SEMICONDUCTOR FIELD EFFECT TRANSISTOR (POWER MOS FET) INSPECTION
  1. Verify that the continuity between the rear power MOS FET terminals is as indicated in the table. If there is any malfunction, replace the rear power MOS FET. If the blower motor operation is not normal even though no malfunction can be verified, inspect the front climate control unit. RESISTANCE REFERENCE Tester lead Resistance (kilohm) + - A B ccinfinity A C 11 A D infinity B A Continuity detected B C Continuity detected B D 1.5 C A 11 C B infinity C D infinity D A Continuity detected D B 1.5 D C Continuity detected

Scheme 36

Scheme 36: MAGNETIC CLUTCH DISASSEMBLY/ASSEMBLY
  1. Disassemble in the order indicated in the table.
  2. Assemble in the reverse order of disassembly.
  3. Inspect the magnetic clutch clearance. (See «MAGNETIC CLUTCH CLEARANCE INSPECTION»(ref-663066-S05678749582014101600000) .)

Scheme 37

Scheme 37: Bolt Removal/Installation Note

Scheme 38

Scheme 38

Scheme 39

Scheme 39
  1. When removing or installing the bolt, lock the A/C compressor pulley against rotation using the following procedure. CAUTION: When connecting the positive battery cable to the magnetic clutch connector, use a cable with a female terminal of the correct size. Otherwise, load will be applied to the terminal, resulting in deformation or damage, and poor contact. In addition, the positive battery cable could disconnect from the connector resulting in a short circuit. Connect battery positive voltage to magnetic clutch terminal A, connect terminal B to ground. Wrap the drive belt, which is no longer of use, tightly around the A/C compressor pulley. Hold the drive belt in place with pliers. Remove/installation the bolt. Tightening torque 18 N.m {1.8 kgf.m, 13 ft.lbf}

Scheme 40

Scheme 40: Snap Ring Installation Note
  1. Install the snap ring so that the tapered area is on the pressure plate side.

Scheme 41

Scheme 41: MAGNETIC CLUTCH CLEARANCE INSPECTION
  1. Secure the A/C compressor to the vise.
  2. Secure the magnet base to the vise and install the dial gauge to the position shown in the illustration.
  3. Set the dial gauge to 0.
  4. Connect battery voltage to stator terminal A and the stator terminal B to ground to operate the magnet clutch.
  5. Verify that the dial gauge graduation is within the standard. If not within the specification, replace the magnetic clutch component with a new one and adjust the clearance. Magnetic clutch clearance 0.35-0.65 mm {0.014-0.025 in}

Scheme 42

Scheme 42: Magnetic Clutch Clearance Adjustment
  1. Adjust the clearance by changing the shim size or the number of shims so that the specified clearance is obtained.

Scheme 43

Scheme 43: MAGNETIC CLUTCH INSPECTION
  1. Connect battery positive voltage to magnetic clutch terminal A, connect terminal B to ground.
  2. Verify that the magnetic clutch operates. If there is any malfunction, replace the magnetic clutch.

Scheme 44

Scheme 44: SOLAR RADIATION SENSOR REMOVAL/INSTALLATION
  1. Disconnect the negative battery cable.
  2. Remove the cover from the dashboard using a flathead screwdriver wrapped with protective tape.
  3. Detach the solar radiation sensor connector tab in the position shown in the illustration and disconnect the solar radiation sensor connector.
  4. Press the solar radiation sensor tab and remove the solar radiation sensor from the cover.
  5. Install in the reverse order of removal.

Scheme 45

Scheme 45: SOLAR RADIATION SENSOR INSPECTION
  1. Using a tester, connect the positive (+) lead to solar radiation sensor terminal A, the negative (-) lead to terminal B or C, then measure the resistance. If the resistance is not normal, replace the solar radiation sensor. Resistance except infinity ohms
  2. Block the light to the solar radiation sensor, connect the positive (+) lead of a tester to solar radiation sensor terminal B or C and negative (-) lead to terminal A, then measure the resistance. If the resistance is not normal, replace the solar radiation sensor. Resistance infinity ohms (no continuity)
  3. Expose the solar radiation sensor to natural sunlight.
  4. Using a tester, connect the positive (+) lead to solar radiation sensor terminal B or C, the negative (-) lead to terminal A, then measure the resistance. If the resistance is not normal, replace the solar radiation sensor. Resistance except infinity ohms

Scheme 46

Scheme 46: AMBIENT TEMPERATURE SENSOR REMOVAL/INSTALLATION
  1. Disconnect the negative battery cable.
  2. Remove the under cover.
  3. Remove in the order indicated in the table.
  4. Install in the reverse order of removal.

Scheme 47

Scheme 47: AMBIENT TEMPERATURE SENSOR INSPECTION
  1. Measure the temperature around the ambient temperature sensor and measure the resistance between the ambient temperature sensor terminal. If the characteristics of the ambient temperature sensor are not as shown in the graph, replace the ambient temperature sensor.

Scheme 48

Scheme 48: CABIN TEMPERATURE SENSOR REMOVAL/INSTALLATION
  1. Disconnect the negative battery cable.
  2. Remove the following parts: Dashboard under cover (Driver side) (See «DASHBOARD UNDER COVER REMOVAL/INSTALLATION»(ref-663022-S31534965712014101600000) .) Side wall (See «SIDE WALL REMOVAL/INSTALLATION»(ref-663022-S26910641872014101600000) .) Console panel (LH) (See «CONSOLE PANEL REMOVAL/INSTALLATION»(ref-663022-S28127850752014101600000) .) Hood release lever (See «HOOD LATCH AND RELEASE LEVER REMOVAL/INSTALLATION»(ref-663023-S07470612692014101600000) .) Lower panel (See «LOWER PANEL REMOVAL/INSTALLATION»(ref-663022-S16954671222014101600000) .)
  3. Remove the screw.
  4. Remove the cabin temperature sensor cover in the direction shown in illustration.
  5. Remove the cabin temperature sensor.
  6. Install in the reverse order of removal.

Scheme 49

Scheme 49: CABIN TEMPERATURE SENSOR INSPECTION
  1. Measure the temperature around the cabin temperature sensor and measure the resistance between cabin temperature sensor terminal. If the characteristics of the cabin temperature sensor are not as shown in the graph, replace the cabin temperature sensor.