DSC Control Inspection
- Perform "Preparation".
- Connect the M-MDS to the DLC-2.
- Set up an active command mode inspection according to the combination of commands below. CAUTION: To protect the DSC/RSC HU/CM, the solenoid valve and the pump motor used during active command mode stay on for only 10 s or less each time they are switched on. BRAKE PRESSURE RETENTION REFERENCE CHART Command name Inspected wheels Understeer control inhibited Oversteer control inhibited LF RF LR RR V_TRC_L ON OFF ON V_TRC_R OFF ON OFF V_STB_L OFF V_STB_R V_LF_INL OFF OFF OFF ON V_LF_OTL OFF V_LR_INL ON V_LR_OTL OFF V_RF_INL ON V_RF_OTL OFF V_RR_INL ON V_RR_OTL OFF PMP_MOTOR ON
- Send the command while rotating the wheel being inspected by hand in a forward direction.
- Confirm that the wheel does not rotate easily while a DSC/RSC HU/CM operation click sound is heard. Performing the inspection above determines the following: The DSC/RSC HU/CM brake lines are normal. The DSC/RSC HU/CM hydraulic system is not significantly abnormal (including DSC/RSC HU/CM). The DSC/RSC HU/CM internal electrical parts (solenoid, motor and other parts) are normal. The DSC/RSC unit and DSC/RSC HU/CM output system wiring harnesses (solenoid valve, relay system) are normal. However, the following items cannot be verified. Malfunction with intermittent occurrence of the above items Malfunction of DSC/RSC HU/CM input system wiring harnesses and parts Extremely small leaks in the DSC/RSC HU/CM internal hydraulic system
DSC/RSC HU/CM INSPECTION
- Disconnect the DSC/RSC HU/CM connector. See «DSC/RSC HU/CM REMOVAL/INSTALLATION»(ref-345371-S28492449652009102000000) .
- Connect the negative battery cable. See «BATTERY REMOVAL/INSTALLATION [MZI-3.7]»(ref-345358-S08633229842009102000000) .
- Attach the tester lead to the DSC/RSC HU/CM harness side connector, then inspect voltage, continuity or resistance according to the standard (reference value) on the table.
Scheme 13
| Terminal | Signal name | Connected to | Measured item | Measured terminal (measured condition) | Standard | Inspection item(s) |
|---|---|---|---|---|---|---|
| A | Ground (DSC/RSC system) | Ground point | Continuity | A-ground point | Continuity detected | Wiring harness (A- ground point) |
| B | Ground (ABS motor) | Ground point | Continuity | B-ground point | Continuity detected | Wiring harness (B- ground point) |
| C | ||||||
| D | ||||||
| E | ||||||
| F | LR wheel-speed sensor (power supply) | LR ABS wheel-speed sensor | Continuity | F-LR ABS wheel-speed sensor connector terminal B | Continuity detected | Wiring harness (F-LR ABS wheel-speed sensor connector terminal B) |
| G | RR wheel-speed sensor (power supply) | RR ABS wheel-speed sensor | Continuity | G-RR ABS wheel-speed sensor connector terminal B | Continuity detected | Wiring harness (G-RR ABS wheel-speed sensor connector terminal B) |
| H | ||||||
| I | LR wheel-speed sensor (signal) | LR ABS wheel-speed sensor | Continuity | I-LR ABS wheel-speed sensor connector terminal A | Continuity detected | Wiring harness (I-LR ABS wheel-speed sensor connector terminal A) |
| J | RR wheel-speed sensor (signal) | RR ABS wheel-speed sensor | Continuity | J-RR ABS wheel-speed sensor connector terminal A | Continuity detected | Wiring harness (J-RR ABS wheel-speed sensor connector terminal A) |
| K | ||||||
| L | ||||||
| M | CAN2_L | Inspect under DTC inspection | ||||
| N | ||||||
| O | ||||||
| P | CAN2_H | Inspect under DTC inspection | ||||
| Q | ||||||
| R | ||||||
| S | ||||||
| T | ||||||
| U | TCS OFF switch | TCS OFF switch | Continuity | U-TCS OFF switch connector terminal A | Continuity detected | Wiring harness (U- TCS OFF switch connector terminal A) |
| V | HS_CAN_L | Inspect under DTC inspection | ||||
| W | ||||||
| X | Power supply (system) | Ignition switch | Voltage | Ignition switch at ON | B+ | Wiring harness (X- ignition switch) |
| Ignition switch is off. | 1 V or less | |||||
| Y | HS_CAN_H | Inspect under DTC inspection | ||||
| Z | ||||||
| AA | ||||||
| AB | RF wheel-speed sensor (signal) | RF ABS wheel-speed sensor | Continuity | AB-RF ABS wheel-speed sensor connector terminal B | Continuity detected | Wiring harness (AB- RF ABS wheel-speed sensor connector terminal B) |
| AC | ||||||
| AD | LF wheel-speed sensor (signal) | LF ABS wheel-speed sensor | Continuity | AD-LF ABS wheel-speed sensor connector terminal B | Continuity detected | Wiring harness (AD-LF ABS wheel-speed sensor connector terminal B) |
| AE | RF wheel-speed sensor (power supply) | RF ABS wheel-speed sensor | Continuity | AE-RF ABS wheel-speed sensor connector terminal A | Continuity detected | Wiring harness (AE- RF ABS wheel-speed sensor connector terminal A) |
| AF | ||||||
| AG | LF wheel-speed sensor (power supply) | LF ABS wheel-speed sensor | Continuity | AG-LF ABS wheel-speed sensor connector terminal A | Continuity detected | Wiring harness (AG-LF ABS wheel-speed sensor connector terminal A) |
| AH | ||||||
| Al | ||||||
| AJ | ||||||
| AK | Power supply (ABS motor operation) | Battery | Voltage | Under any condition | B+ | Wiring harness (AK- battery) |
| AL | Power supply (solenoid operation) | Battery | Voltage | Under any condition | B+ | Wiring harness (AL- battery) |
CONNECTOR TERMINAL REFERENCE CHART
Scheme 14
- When removing the right front ABS wheel-speed sensor, perform the following procedure. Remove the coolant reserve tank installation bolts and move the coolant reserve tank. See «COOLANT RESERVE TANK REMOVAL/INSTALLATION [MZI-3.7]»(ref-345349-S27340291352009102000000) . Remove the power steering reserve tank installation bolt and nut, and move the power steering reserve tank. See «POWER STEERING OIL PUMP REMOVAL/INSTALLATION»(ref-345338-S07129672902009102000000) .
- When removing the left front ABS wheel-speed sensor, perform the following procedure: Remove the air cleaner case. See «INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [MZI-3.7]»(ref-345348-S33859003282009102000000) .
- Remove in the order indicated in the table.
- Install in the reverse order of removal.
Installation Visual Inspection
- Inspect the following items: If there is any malfunction, replace the applicable part. Excessive play of the ABS wheel-speed sensor Deformation of the ABS wheel-speed sensor Deformation or damage of the ABS sensor rotor
Scheme 15
- Verify the clearance between the ABS sensor rotor and the ABS wheel-speed sensor. If there is any malfunction, check for improper installation, and replace if necessary. Clearance 0.7-1.5 mm {0.028-0.059 in}
Sensor Output Value Inspection
- Turn the ignition switch off.
- Connect the M-MDS to the DLC-2.
- After the vehicle is identified, select the following items from the initialization screen of the M-MDS. When using the IDS (laptop PC) Select "DataLogger". Select "Modules". Select "ABS". When using the PDS (Pocket PC) Select "Module Tests". Select "ABS". Select "DataLogger".
- Select the following PIDs using the M-MDS: WSPD_LF (LF ABS wheel-speed sensor) WSPD_RF (RF ABS wheel-speed sensor)
- Start the engine and drive the vehicle.
- Verify that the display of the M-MDS shows the same value as the speedometer. If there is any malfunction, replace the front ABS wheel-speed sensor.
Scheme 16
- Remove the trunk box. See «TRUNK BOX REMOVAL/INSTALLATION»(ref-345331-S28817313762009102000000) .
- Remove the seat side box. See «SEAT SIDE BOX REMOVAL/INSTALLATION»(ref-345331-S04400711882009102000000) .
- Remove the third-row seat. See «THIRD-ROW SEAT REMOVAL/INSTALLATION»(ref-345332-S37062980262009102000000) .
- Remove the rear scuff plate inner. See «REAR SCUFF PLATE REMOVAL/INSTALLATION»(ref-345331-S02668570962009102000000) .
- Remove the third-row seat belt lower anchor installation bolt. See «THIRD-ROW SEAT BELT REMOVAL/INSTALLATION»(ref-345333-S30110355222009102000000) .
- Remove the trunk side trim. See «TRUNK SIDE TRIM REMOVAL/INSTALLATION»(ref-345331-S20889935252009102000000) .
- Remove in the order indicated in the table.
- Install in the reverse order of removal.
Scheme 17
- Remove the trunk box. See «TRUNK BOX REMOVAL/INSTALLATION»(ref-345331-S28817313762009102000000) .
- Remove the seat side box. See «SEAT SIDE BOX REMOVAL/INSTALLATION»(ref-345331-S04400711882009102000000) .
- Remove the third-row seat. See «THIRD-ROW SEAT REMOVAL/INSTALLATION»(ref-345332-S37062980262009102000000) .
- Remove the rear scuff plate inner. See «REAR SCUFF PLATE REMOVAL/INSTALLATION»(ref-345331-S02668570962009102000000) .
- Remove the third-row seat belt lower anchor installation bolt. See «THIRD-ROW SEAT BELT REMOVAL/INSTALLATION»(ref-345333-S30110355222009102000000) .
- Remove the trunk side trim. See «TRUNK SIDE TRIM REMOVAL/INSTALLATION»(ref-345331-S20889935252009102000000) .
- Remove in the order indicated in the table.
- Install in the reverse order of removal.
- Inspect the following items: If there is any malfunction, replace the applicable part. Excessive play of the ABS wheel-speed sensor Deformation of the ABS wheel-speed sensor
Scheme 18
- Remove the rear ABS wheel-speed sensor.
- Measure the distance between the rear ABS wheel-speed sensor installation surface and the ABS sensor rotor. This is dimension A.
- Calculate the clearance between the front ABS wheel-speed sensor and the ABS sensor rotor using the following formula: Clearance (mm {in}) = A-15.0 {0.60 in}
- Verify that the clearance between the ABS sensor rotor and the rear ABS wheel-speed sensor is as indicated below. If there is any malfunction, replace it. Clearance 0.3-1.1 mm {0.012-0.043 in}
- Turn the ignition switch off.
- Connect the M-MDS to the DLC-2.
- After the vehicle is identified, select the following items from the initialization screen of the M-MDS. When using the IDS (laptop PC) Select "DataLogger". Select "Modules". Select "ABS". When using the PDS (Pocket PC) Select "Module Tests". Select "ABS". Select "DataLogger".
- Select the following PIDs using the M-MDS: WSPD_LR (LR ABS wheel-speed sensor) WSPD_RR (RR ABS wheel-speed sensor)
- Start the engine and drive the vehicle.
- Verify that the display of the M-MDS shows the same value as the speedometer. If there is any malfunction, replace the rear ABS wheel-speed sensor.
- Inspect the following items: If there is any malfunction, replace the applicable part. Excessive play of the ABS wheel-speed sensor Deformation of the ABS wheel-speed sensor Deformation or damage of the ABS sensor rotor
Scheme 19
- Verify the clearance between the ABS sensor rotor and the ABS wheel-speed sensor. If there is any malfunction, check for improper installation, and replace if necessary. Clearance 0.95-1.75 mm {0.038-0.068 in}
- Turn the ignition switch off.
- Connect the M-MDS to the DLC-2.
- After the vehicle is identified, select the following items from the initialization screen of the M-MDS. When using the IDS (laptop PC) Select "DataLogger". Select "Modules". Select "ABS". When using the PDS (Pocket PC) Select "Module Tests". Select "ABS". Select "DataLogger".
- Select the following PIDs using the M-MDS: WSPD_LR (LR ABS wheel-speed sensor) WSPD_RR (RR ABS wheel-speed sensor)
- Start the engine and drive the vehicle.
- Verify that the display of the M-MDS shows the same value as the speedometer. If there is any malfunction, replace the rear ABS wheel-speed sensor.
BRAKE FLUID PRESSURE SENSOR INSPECTION
Note. The brake fluid pressure sensor is integrated into the DSC HU/CM and installed to the brake line of RF- LR brake system. Therefore, perform the brake fluid pressure sensor inspection with the SST installed to the brake pipe on the left front wheel.
Scheme 20
Scheme 21
Scheme 22
- Turn the ignition switch off.
- Disconnect the brake pipe flare nut area using a commercially available flare nut wrench.
- Remove the clamp and disconnect the brake hose.
- Install the SSTs to the brake pipe as shown in the figure.
- Bleed the brake line and the SSTs of air. Bleed the air from the SSTs using bleeder screw A.
- Connect the M-MDS to the DLC-2.
- After the vehicle is identified, select the following items from the initialization screen of the M-MDS. When using the IDS (laptop PC) Select "DataLogger". Select "Modules". Select "ABS". When using the PDS (Pocket PC) Select "Module Tests". Select "ABS". Select "DataLogger".
- Select the "MCYLIP" PID.
- Start the engine.
- Depress the brake pedal, and confirm that the fluid pressure value of the SST (Gauge) and the value shown on the M-MDS are equal If the fluid pressures are different, replace the DSC/RSC HU/CM. See «DSC/RSC HU/CM REMOVAL/INSTALLATION»(ref-345371-S28492449652009102000000) .
- After the inspection, remove the SSTs, install the brake hose, clamp, and brake pipe to the original positions, and then bleed the air from the brake line.
Scheme 23
- Remove the dashboard under cover (LH). See «DASHBOARD REMOVAL/INSTALLATION»(ref-345331-S28664278972009102000000) .
- Remove the hood release lever. See «HOOD LATCH AND RELEASE LEVER REMOVAL/INSTALLATION»(ref-345344-S38720975792009102000000) .
- Remove in the order indicated in the table.
- Install in the reverse order of removal.