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Automatic Transmission - Automatic Transaxle Shift Mechanism: Diagnosis Mazda CX-7 I рестайлинг

Automatic Trans 40 illustrations ~1626 words

SHIFT-LOCK INSPECTION

  1. Turn the ignition switch to the ON position.
  2. Verify that the selector lever is in the P position.
  3. Verify that the selector lever cannot be shifted from the P position without depressing the brake pedal.
  4. Depress the brake pedal and verify that the selector lever cannot be shifted from the P position. If there is any malfunction, inspect the interlock cable. (See «INTERLOCK CABLE INSPECTION»(ref-375378-S21263868102010102800000) .)

KEY INTERLOCK INSPECTION

  1. Verify that the ignition key cannot be pulled out except in the P position. If there is any malfunction, inspect the interlock cable. (See «INTERLOCK CABLE INSPECTION»(ref-375378-S21263868102010102800000) .)

Scheme 505

Scheme 505: INTERLOCK CABLE INSPECTION

Scheme 506

Scheme 506
  1. Turn the ignition switch to the ON position, (engine off)
  2. Remove the clip of the selector lever base plate, then remove the interlock cable from the U-groove.
  3. Remove the interlock cable from the selector lever.
  4. Verify that the interlock cable moves freely with the brake pedal depressed. If there is any malfunction, inspect the interlock cable for abnormal winding. If any abnormal winding found, correct it. If the malfunction persists after correcting the interlock cable winding, replace it.

Scheme 507

Scheme 507: INTERLOCK CABLE ADJUSTMENT

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Scheme 517
  1. Turn the ignition switch to the ON position. (Engine off)
  2. Pull up the lock piece of the interlock cable to release the lock.
  3. Remove the clip of the selector lever base plate, then remove the interlock cable from the U-groove.
  4. Remove the interlock cable from the selector lever.
  5. Remove the lock unit from the bracket.
  6. Verify that the marking on the slider pin is positioned as shown in the illustration.
  7. Push the interlock cable.
  8. Insert the a 1.5mm {0.059 in} round bar or similar into hole A with the slider pin fully pushed in.
  9. Fully pull the end of the interlock cable.
  10. Push the a 1.5mm {0.059 in} round bar or similar into hole B and hole C of the lock unit until it passes through.
  11. Disconnect the brake switch connector.
  12. Remove the brake switch. (See «BRAKE PEDAL REMOVAL/INSTALLATION»(ref-375339-S24733680822010102800000) .)
  13. Install a new brake switch. (See «BRAKE PEDAL REMOVAL/INSTALLATION»(ref-375339-S24733680822010102800000) .) CAUTION: Do not connect the brake switch connector until the interlock cable adjustment is completed.
  14. Install the lock unit to the bracket. (See «SELECTOR LEVER COMPONENT REMOVAL/INSTALLATION»(ref-375378-S04018353012010102800000) .)
  15. Rotate the slider pin to release the lock and verify that it slides freely.
  16. Verify that the slider pin contacts the brake pedal stopper rubber and rotate the slider pin to lock.
  17. Install the interlock cable end to the interlock link on the selector lever.
  18. Fit the interlock cable in the U-groove in the selector lever base plate and install the clip.
  19. Press the interlock cable lock piece in until it is locked. CAUTION: Applying a load to the interlock cable while pressing the lock piece in can affect the lock unit operation.
  20. Remove the a 1.5mm {0.059 in} round bar or similar from the lock unit holes A, B, and C.
  21. Connect the brake switch connector with the brake pedal released. CAUTION: The clearance between the brake switch and the brake pedal is automatically adjusted to the correct amount when the brake switch connector is connected after the brake switch has been properly installed. If the brake switch is not properly installed or the connector is connected before installation, the clearance may be incorrect, causing a brake light malfunction. Therefore, always verify that the brake switch is properly installed before connecting the connector. Once the brake switch clearance has automatically been adjusted, it cannot be adjusted again. Therefore, replace the switch with a new one when replacing the power brake unit or the pedal, or performing any procedure that changes the pedal stroke.
  22. Inspect shift lock operation. (See «SHIFT-LOCK INSPECTION»(ref-375378-S35718545542010102800000) .)

Scheme 518

Scheme 518: SELECTOR LEVER INSPECTION

Scheme 519

Scheme 519
  1. Turn the ignition switch to the ON position, (engine off)
  2. With the brake pedal depressed, verify that there is a "click" at each range when shifted.
  3. Verify that the selector lever can be shifted.
  4. Verify that there is a "click" at each position when shifted from P position to M range.
  5. Verify that the positions of the selector lever and the indicator are aligned. FS5A-EL If there is any malfunction, adjust the TR switch. (See «TRANSAXLE RANGE (TR) SWITCH ADJUSTMENT [FS5A-EL]»(ref-375372-S27340109232010102800000) .) AW6A-EL, AW6AX-EL If there is any malfunction, perform the neutral position learning. (See «NEUTRAL POSITION LEARNING [AW6A-EL, AW6AX-EL]»(ref-375362-S07677357132010102800000) .)
  6. Verify that the vehicle operates in each selected range.

Scheme 520

Scheme 520: SELECTOR LEVER COMPONENT INSPECTION

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Scheme 521
  1. Disconnect the negative battery cable.
  2. Remove the center console.
  3. Remove the dashboard completely. (See «DASHBOARD REMOVAL/INSTALLATION»(ref-375422-S10719057362010102800000) .)
  4. Disconnect the selector lever component connector.
  5. Inspect for continuity at the selector lever component. If there is any malfunction, adjust the selector cable. (See «SELECTOR CABLE ADJUSTMENT»(ref-375378-S26738024662010102800000) .)

Scheme 522

Scheme 522: SELECTOR CABLE ADJUSTMENT

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Scheme 523
  1. Remove the center console.
  2. Shift the selector lever to P position.
  3. Unlock the lock piece of the selector cable (selector lever side) in the order shown in the illustration.
  4. Verify that the manual shaft is in P position.
  5. Lock the lock piece of the selector cable (selector lever side) in the order shown in the illustration.
  6. Install the center console.
  7. Shift the selector lever from P position to M range, and make sure that there are no other components in that area to interfere with the lever.

Scheme 524

Scheme 524: SELECTOR LEVER COMPONENT REMOVAL/INSTALLATION
  1. Disconnect the negative battery cable.
  2. Remove the following parts. Battery and battery tray Air cleaner component (See «INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [L5]»(ref-375352-S14647925242010102800000) .) (See «INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [L3 WITH TC]»(ref-375331-S03672667482010102800000) .) Selector lever knob Indicator panel Console Dashboard under cover (drivers side) Accelerator pedal (See «ACCELERATOR PEDAL REMOVAL/INSTALLATION [L5]»(ref-375352-S42722424332010102800000) .) (See «ACCELERATOR PEDAL REMOVAL/INSTALLATION [L3 WITH TC]»(ref-375331-S30616711142010102800000) .)
  3. Remove in the order shown in the illustration.
  4. Install in the reverse order of removal.

Scheme 525

Scheme 525: Selector Cable Removal Note

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Scheme 528
  1. Remove the clip.
  2. Remove the selector cable. FS5A-EL AW6A-EL, AW6AX-EL
  3. Remove the selector cable from the cable bracket. FS5A-EL AW6A-EL, AW6AX-EL

Scheme 529

Scheme 529: Selector Cable Installation Note

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Scheme 535
  1. Install the selector cable to the bracket as shown in the illustration. FS5A-EL AW6A-EL, AW6AX-EL NOTE: Steps 2 and 3 are for the selector cable replacement only.
  2. Verify that the selector lever is in the P position.
  3. Lock the lock piece of the selector cable (selector lever side) in the order shown in the illustration.
  4. Verify that the manual shaft is in the P position. CAUTION: Bending the selector cable in the manner shown in the illustration will damage the cable and it may become loose when shifted. When installing the selector cable, hold it straight.
  5. Install the clip as shown in the illustration. FS5A-EL AW6A-EL, AW6AX-EL NOTE: Install the selector lever to the manual shaft lever with the clip side of the selector cable end facing up.
  6. Install the selector lever to the manual shaft lever so that no load acts on the selector cable.
  7. Confirm that the tip of the manual shaft lever projects out of the end of the selector cable.
  8. Securely install the selector cable to the selector cable bracket.

Scheme 536

Scheme 536: Interlock Cable Installation Note

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  1. Push the interlock cable.
  2. Verify that the marking on the slider pin is positioned as shown in the illustration.
  3. Push the a 1.5mm {0.059 in} round bar or similar into hole A by fully pushing the slider pin in.
  4. Fully pull the end of the interlock cable.
  5. Push the a 1.5mm {0.059 in} round bar or similar into hole B and hole C of the lock unit until it passes through.
  6. Disconnect the brake switch connector.
  7. Remove the brake switch. (See «BRAKE PEDAL REMOVAL/INSTALLATION»(ref-375339-S24733680822010102800000) .)
  8. Install a new brake switch. (See «BRAKE PEDAL REMOVAL/INSTALLATION»(ref-375339-S24733680822010102800000) .) CAUTION: Do not connect the brake switch connector until the interlock cable is installed.
  9. With the slider pin pressed, slide the lock unit to fix the lock unit hook into the bracket hole securely as shown in the illustration. CAUTION: Allowing the interlock cable to be bent or twisted during installation can affect the lock unit operation.
  10. Rotate the slider pin to release the lock and verify that it slides freely.
  11. Pull the slider pin outward until it contacts the brake pedal stopper rubber and rotate the slider pin to lock.
  12. Verify that the selector lever in the P position.
  13. Install the interlock cable end to the cam pin on the selector lever.
  14. Fit the interlock cable in the U-groove in the selector lever base plate and install the clip.
  15. Press the interlock cable lock piece in until it is locked. CAUTION: Applying a load to the interlock cable while pressing the lock piece in can affect the lock unit operation.
  16. Remove the a 1.5mm {0.059 in} round bar or similar from the lock unit holes A, B, and C.
  17. Connect the brake switch connector with the brake pedal released. CAUTION: The clearance between the brake switch and the brake pedal is automatically adjusted to the correct amount when the brake switch connector is connected after the brake switch has been properly installed. If the brake switch is not properly installed or the connector is connected before installation, the clearance may be incorrect, causing a brake light malfunction. Therefore, always verify that the brake switch is properly installed before connecting the connector. Once the brake switch clearance has automatically been adjusted, it cannot be adjusted again. Therefore, replace the switch with a new one when replacing the power brake unit or the pedal, or performing any procedure that changes the pedal stroke.
  18. Turn the ignition switch to ON position.
  19. Install the interlock cable to the steering lock.
  20. Slide the outer casing to the steering lock and insert the clip over the convex part of the outer casing.