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Sunroof: Overview Mazda 6 GH

Sun Roof/t-Top/convertible Top 14 illustrations ~928 words

Scheme 1

Scheme 1: SUNROOF LOCATION INDEX
Scheme 1: SUNROOF LOCATION INDEX

Scheme 2

Scheme 2: DEFLECTOR REMOVAL/INSTALLATION
Scheme 2: DEFLECTOR REMOVAL/INSTALLATION
  1. Fully open the glass panel.
  2. Disconnect the negative battery cable.
  3. Partially peel back the seaming welt.
  4. Remove the following parts: Microphone (vehicles with car-navigation system). (See «MICROPHONE REMOVAL/INSTALLATION.»(ref-288740-S25044930392008062500000) ) Sunroof seaming welt (vehicles with sunroof only) A-pillar trims (See «A-PILLAR TRIM REMOVAL/INSTALLATION.»(ref-288737-S42921432562008062500000) ) Upper anchor of the front seat belt (See «FRONT SEAT BELT REMOVAL/INSTALLATION.»(ref-288742-S36285068912008062500000) ) Front scuff plate (See «FRONT SCUFF PLATE REMOVAL/INSTALLATION.»(ref-288737-S10089043242008062500000) ) Rear scuff plate (See «REAR SCUFF PLATE REMOVAL/INSTALLATION.»(ref-288737-S23794421762008062500000) ) B-pillar lower trims (See «B-PILLAR LOWER TRIM REMOVAL/INSTALLATION.»(ref-288737-S32400011912008062500000) ) B-pillar upper trims (See «B-PILLAR UPPER TRIM REMOVAL/INSTALLATION.»(ref-288737-S11438124892008062500000) ) C-pillar trims (See «C-PILLAR TRIM REMOVAL/INSTALLATION.»(ref-288737-S02600093262008062500000) ) D-pillar trims (Sport Wagon) (See «D-PILLAR TRIM REMOVAL/INSTALLATION [SPORT WAGON].»(ref-288737-S21141465712008062500000) ) Front and rear map lights (See «FRONT MAP LIGHT REMOVAL/INSTALLATION.»(ref-288774-S21070043032008062500000) ) (See «REAR MAP LIGHT REMOVAL/INSTALLATION.»(ref-288774-S14753494402008062500000) ) Cargo compartment light (See «CARGO COMPARTMENT LIGHT REMOVAL/INSTALLATION [5-DOOR, SPORT WAGON].»(ref-288774-S29718690972008062500000) )
  5. Disconnect the auto-dimming mirror connector. (vehicles with auto-dimming mirror only)
  6. Remove the sunvisors. (See «SUNVISOR REMOVAL/INSTALLATION.»(ref-288737-S03350886562008062500000) )
  7. Remove the assist handle. (See «ASSIST HANDLE REMOVAL/INSTALLATION.»(ref-288737-S40101401432008062500000) )
  8. Remove the headliner.
  9. Remove the screws.
  10. Disengage the hooks. Press the rear end of each hook. After sliding the hooks rearward, press them upward.
  11. Remove the deflector.
  12. Install in the reverse order of removal.

Scheme 3

Scheme 3: GLASS PANEL REMOVAL/INSTALLATION
Scheme 3: GLASS PANEL REMOVAL/INSTALLATION

Scheme 4

Scheme 4
Scheme 4
  1. Fully close the glass panel.
  2. Fully open the sunshade.
  3. Remove the screws and then remove the glass panel.
  4. Peel the weatherstrip off the glass panel.
  5. Install in the reverse order of removal.
  6. Adjust the glass panel. (See «GLASS PANEL ADJUSTMENT»(ref-288834-S14554298702008062500000) ).

Scheme 5

Scheme 5: GLASS PANEL ADJUSTMENT
Scheme 5: GLASS PANEL ADJUSTMENT

Scheme 6

Scheme 6
Scheme 6
  1. Fully close the glass panel.
  2. Measure the gap and height between the glass panel and body.
  3. If not as specified, loosen the glass panel installation screws and reposition the glass panel. Clearance a: 2.0-2.2 mm {0.079-0.086 in} b: 0 mm {0 in}
  4. Tighten the installation screws.
  5. Insert a credit card between the weatherstrip and the body of the vehicle. Verify that the sunroof is shut tightly (there is resistance when the credit card is moved). If the sunroof is not shut tightly, readjust by performing Steps 3 and 4 .

Scheme 7

Scheme 7: SUNROOF UNIT REMOVAL/INSTALLATION
Scheme 7: SUNROOF UNIT REMOVAL/INSTALLATION
  1. Disconnect the negative battery cable.
  2. Partially peel back the seaming welt.
  3. Remove the following parts: Microphone (vehicles with car-navigation system). (See «MICROPHONE REMOVAL/INSTALLATION.»(ref-288740-S25044930392008062500000) ) Sunroof seaming welt (vehicles with sunroof only) A-pillar trims (See «A-PILLAR TRIM REMOVAL/INSTALLATION.»(ref-288737-S42921432562008062500000) ) Upper anchor of the front seat belt (See «FRONT SEAT BELT REMOVAL/INSTALLATION.»(ref-288742-S36285068912008062500000) ) Front scuff plate (See «FRONT SCUFF PLATE REMOVAL/INSTALLATION.»(ref-288737-S10089043242008062500000) ) Rear scuff plate (See «REAR SCUFF PLATE REMOVAL/INSTALLATION.»(ref-288737-S23794421762008062500000) ) B-pillar lower trims (See «B-PILLAR LOWER TRIM REMOVAL/INSTALLATION.»(ref-288737-S32400011912008062500000) ) B-pillar upper trims (See «B-PILLAR UPPER TRIM REMOVAL/INSTALLATION.»(ref-288737-S11438124892008062500000) ) C-pillar trims (See «C-PILLAR TRIM REMOVAL/INSTALLATION.»(ref-288737-S02600093262008062500000) ) D-pillar trims (Sport Wagon) (See «D-PILLAR TRIM REMOVAL/INSTALLATION [SPORT WAGON].»(ref-288737-S21141465712008062500000) ) Front and rear map lights (See «FRONT MAP LIGHT REMOVAL/INSTALLATION.»(ref-288774-S21070043032008062500000) ) (See «REAR MAP LIGHT REMOVAL/INSTALLATION.»(ref-288774-S14753494402008062500000) ) Cargo compartment light (See «CARGO COMPARTMENT LIGHT REMOVAL/INSTALLATION [5-DOOR, SPORT WAGON].»(ref-288774-S29718690972008062500000) )
  4. Disconnect the auto-dimming mirror connector, (vehicles with auto-dimming mirror only)
  5. Remove the sunvisors. (See «SUNVISOR REMOVAL/INSTALLATION.»(ref-288737-S03350886562008062500000) )
  6. Remove the assist handle. (See «ASSIST HANDLE REMOVAL/INSTALLATION.»(ref-288737-S40101401432008062500000) )
  7. Remove the headliner. (See «HEADLINER REMOVAL/INSTALLATION.»(ref-288737-S40505261012008062500000) )
  8. Remove the glass panel. (See «GLASS PANEL REMOVAL/INSTALLATION»(ref-288834-S24772541032008062500000) ).
  9. Disconnect the front and rear drain hose from the sunroof frame.
  10. Remove the bolt A, and then remove the rear set bracket.
  11. Remove the bolt B and nuts, and then remove the sunroof unit.
  12. Install in the reverse order of removal.
  13. Adjust the glass panel. (See «GLASS PANEL ADJUSTMENT»(ref-288834-S14554298702008062500000) ).

Scheme 8

Scheme 8: SUNROOF UNIT DISASSEMBLY/ASSEMBLY
Scheme 8: SUNROOF UNIT DISASSEMBLY/ASSEMBLY
  1. Disassemble in the order indicated in the table.
  2. Assemble in the reverse order of disassembly.

Scheme 9

Scheme 9: Slider Disassembly Note
Scheme 9: Slider Disassembly Note
  1. Remove the screw.
  2. Slide the slider rearward, and remove it from the sunroof frame.

Scheme 10

Scheme 10: Guide Disassembly Note
Scheme 10: Guide Disassembly Note
  1. Slide the guide rearward, and remove it from the sunroof frame.

Scheme 11

Scheme 11: Decoration Link Assembly Note
Scheme 11: Decoration Link Assembly Note
  1. Set the pin in the decoration link.

Scheme 12

Scheme 12: Guide Assembly Note
Scheme 12: Guide Assembly Note
  1. Move the guide by hand until it comes to the front stopper.
  2. Move the guide by hand until center of pin comes between mark A and B.

Note. Sunroof relay is built in the sunroof motor.

  1. Measure the voltage at the sunroof relay terminals as indicated below.
  2. Disconnect the sunroof relay connector before inspecting for continuity at terminal 1G If not as specified, inspect the parts listed under "Action" and the related wiring harnesses. If the parts and wiring harnesses are okay but the system still does not work properly, replace the sunroof relay.

Scheme 13

Scheme 13: Terminal voltage list (Reference)
Scheme 13: Terminal voltage list (Reference)
TerminalSignalConnected toTest conditionVoltage (V)/ContinuityAction
1ATilt downSunroof switchSunroof is tilting down. (Not including position when fully closed)0Inspect sunroof switch (See SUNROOF SWITCH INSPECTION ). Inspect related harness
OtherB+
1BIG2Sunroof motorIgnition switch is at ON position.B+Inspect A/C 15 A fuse Inspect sunroof switch (See SUNROOF SWITCH INSPECTION ). Inspect related harness
Other0
1C
1DSlide closeSunroof switchSunroof is closing. (Including position when fully closed and open)0Inspect sunroof switch (See SUNROOF SWITCH INSPECTION ). Inspect related harness
OtherB+
1E
1FSlide openSunroof switchSunroof is fully opening.0Inspect sunroof switch (See SUNROOF SWITCH INSPECTION ). Inspect related harness
OtherB+
1GSunroof relay groundGNDUnder any condition: inspect for continuity to ground.YesInspect related harness
1HTilt upSunroof switchSunroof is tilting up. (Including position when fully closed)0Inspect sunroof switch (See SUNROOF SWITCH INSPECTION ). Inspect related harness
OtherB+
2ASlide close/tilt upSunroof motorSunroof is opening/tilting down.0Inspect sunroof switch (See SUNROOF SWITCH INSPECTION ). Inspect sunroof motor (See SUNROOF MOTOR INSPECTION ). Inspect related harness
Sunroof is closing/tilting up.B+
Other0
2BSlide open/tilt downSunroof motorSunroof is opening/tilting down.B+Inspect sunroof switch (See SUNROOF SWITCH INSPECTION ). Inspect sunroof motor (See SUNROOF MOTOR INSPECTION ). Inspect related harness
Sunroof is closing/tilting up.0
Other0

TEST CONDITION REFERENCE

Scheme 14

Scheme 14: FRONT DRAIN HOSE REMOVAL
Scheme 14: FRONT DRAIN HOSE REMOVAL
  1. Disconnect the negative battery cable.
  2. Partially peel back the seaming welt.
  3. Remove the following parts: Microphone (vehicles with car-navigation system). (See «MICROPHONE REMOVAL/INSTALLATION.»(ref-288740-S25044930392008062500000) ) Sunroof seaming welt (vehicles with sunroof only) A-pillar trims (See «A-PILLAR TRIM REMOVAL/INSTALLATION.»(ref-288737-S42921432562008062500000) ) Upper anchor of the front seat belt (See «FRONT SEAT BELT REMOVAL/INSTALLATION.»(ref-288742-S36285068912008062500000) ) Front scuff plate (See «FRONT SCUFF PLATE REMOVAL/INSTALLATION.»(ref-288737-S10089043242008062500000) ) Rear scuff plate (See «REAR SCUFF PLATE REMOVAL/INSTALLATION.»(ref-288737-S23794421762008062500000) ) B-pillar lower trims (See «B-PILLAR LOWER TRIM REMOVAL/INSTALLATION.»(ref-288737-S32400011912008062500000) ) B-pillar upper trims (See «B-PILLAR UPPER TRIM REMOVAL/INSTALLATION.»(ref-288737-S11438124892008062500000) ) C-pillar trims (See «C-PILLAR TRIM REMOVAL/INSTALLATION.»(ref-288737-S02600093262008062500000) ) D-pillar trims (Sport Wagon) (See «D-PILLAR TRIM REMOVAL/INSTALLATION [SPORT WAGON].»(ref-288737-S21141465712008062500000) ) Front and rear map lights (See «FRONT MAP LIGHT REMOVAL/INSTALLATION.»(ref-288774-S21070043032008062500000) ) (See «REAR MAP LIGHT REMOVAL/INSTALLATION.»(ref-288774-S14753494402008062500000) ) Cargo compartment light (See «CARGO COMPARTMENT LIGHT REMOVAL/INSTALLATION [5-DOOR, SPORT WAGON].»(ref-288774-S29718690972008062500000) )
  4. Disconnect the auto-dimming mirror connector, (vehicles with auto-dimming mirror only)
  5. Remove the sunvisors. (See «SUNVISOR REMOVAL/INSTALLATION.»(ref-288737-S03350886562008062500000) )
  6. Remove the assist handle. (See «ASSIST HANDLE REMOVAL/INSTALLATION.»(ref-288737-S40101401432008062500000) )
  7. Remove the headliner. (See «HEADLINER REMOVAL/INSTALLATION.»(ref-288737-S40505261012008062500000) )
  8. Disconnect the front drain hose from the sunroof frame.
  9. Remove the front drain hose from the clips.
  10. Pull the front drain hose into the room side.
  11. Remove the front drain hose.

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