Sunroof: Removal & Installation Mazda 6 GG

FRONT DRAIN HOSE INSTALLATION

1. Apply soapy water to the front drain hose insertion area.
2. Insert one end (the wider end) of the front drain hose into the sunroof frame.
3. Install the front drain hose to the clips, parallel to the pillar and free of slack.
4. Insert the front drain hose grommet into the hinge pillar inner hole.
5. Install the headliner.

Scheme 8

1. Remove the headliner.
2. Remove the trunk side trim.
3. Disconnect the rear drain hose from the sunroof frame.
4. Remove the rear drain hose from the clips.
5. Pull the rear drain hose into the room side.
6. Remove the rear drain hose.

REAR DRAIN HOSE INSTALLATION

1. Apply soapy water to the rear drain hose insertion area.
2. Insert one end (the wider side) of the rear drain hose into the sunroof frame.
3. Install the rear drain hose to the clips, parallel to the pillar and free of slack.
4. Insert the rear drain hose joint into the rear pillar inner hole.
5. Install the trunk side trim.
6. Install the headliner.

Scheme 9

1. Disconnect the negative battery cable.
2. Remove the headliner.
3. Remove the glass panel.
4. Disconnect the front and rear drain hose from the sunroof frame.
5. Remove bolts A, and then remove the rear set bracket.
6. Remove bolts B and nuts, and then remove the sunroof unit.
7. Install in the reverse order of removal.
8. Adjust the glass panel. (See «GLASS PANEL ADJUSTMENT»(ref-193886-S10284840682005092600000) .)

Scheme 10

1. Disconnect the negative battery cable.
2. Remove the deflector.
3. Remove the glass panel.
4. Disassemble in the order indicated in the figure below.
5. Assemble in the reverse order of disassembly.

Scheme 11

1. Remove the screw.
2. Slide the slider rearward, and remove it from the sunroof frame.

Scheme 12

1. Slide the guide rearward, and remove it from the sunroof frame.

Scheme 13

1. Set the pin in the decoration link.

Scheme 14

1. Move the guide by hand until it comes to the front stopper.
2. Move the guide by hand until the center of the pin comes between marks A and B.

Scheme 15

1. Disconnect the negative battery cable.
2. Remove the headliner.
3. Disconnect the connector.
4. Remove the screws, and then remove the sunroof motor.

1. Connect the sunroof motor connector.
2. Connect the sunroof switch connector.
3. Connect the negative battery cable.
4. Turn the ignition switch to the LOCK position.
5. Press the CLOSE side of the slide switch until the sunroof motor stops.
6. Disconnect the sunroof switch connector.
7. Install the screws, and then install the sunroof motor.
8. Install the headliner.

Scheme 16

Scheme 17

1. Remove the sunroof motor.
2. Apply battery positive voltage to the sunroof motor terminals and inspect the sunroof motor operation. If not as specified, replace the sunroof motor.

Scheme 18

Scheme 19

1. Remove the headliner.
2. Verify the glass panel position.
3. Disconnect the connector.
4. Inspect for continuity between the sunroof motor terminals using an ohmmeter. If not as specified, replace the sunroof motor.

Note. Sunroof relay is built in the sunroof motor.

1. Remove the headliner.
2. Connect the sunroof switch connector.
3. Measure the voltage at the sunroof relay terminals as indicated below.
4. Disconnect the sunroof relay connector before inspecting for continuity at terminal 1G. If not as specified, inspect the parts listed under "Action" and the related wiring harnesses. If the parts and wiring harnesses are okay but the system still does not work properly, replace the sunroof relay.
5. Connect the negative battery cable.

Scheme 20

Scheme 21

Scheme 22

Note. The sunroof switch is integrated with the map light.

1. Disconnect the negative battery cable.
2. Remove the map light from the headliner.
3. Install in the reverse order of removal.

Scheme 23

Scheme 24

1. Remove the sunroof switch.
2. Inspect for continuity between the sunroof switch terminals using an ohmmeter. If not as specified, replace the sunroof switch.