Lighting Systems: Diagnosis — Mazda 5 I рестайлинг (2007-2010)

Inspection procedure

STEP	INSPECTION		ACTION
1	INSPECT POWER SUPPLY CIRCUIT OF DISCHARGE HEADLIGHT CONTROL MODULE Disconnect the discharge headlight control module connector. Turn the headlight switch to the HEADLIGHT (LO) position. Measure the voltage at discharge headlight control module terminal A (wiring harness-side). Is the voltage approx. 12 V?	Yes	Go to Step 6.
1		No	Go to the next step.
2	INSPECT FUSE Turn the headlight switch to the OFF position. Remove the HEAD LR 15 A fuse (RH) or HEAD LL 15A fuse(LH). Inspect the fuses. Are the fuses normal?	Yes	Go to the next step.
2		No	Replace the fuse.
3	INSPECT HEADLIGHT LOW RELAY Inspect the headlight low relay. (See RELAY INSPECTION ). Is the headlight low relay normal?	Yes	Go to the next step.
3		No	Replace the headlight low relay. (See RELAY INSPECTION ).
4	INSPECT LIGHT SWITCH Inspect the light switch. (See LIGHT SWITCH INSPECTION ). Is the light switch normal?	Yes	Go to the next step.
4		No	Replace the light switch. (See LIGHT SWITCH REMOVAL/INSTALLATION ).
5	INSPECT WIRING HARNESS BETWEEN BATTERY AND DISCHARGE HEADLIGHT CONTROL MODULE Disconnect the negative battery cable. Inspect for continuity between the following terminals: Battery (positive terminal) and headlight low relay terminal D. HEAD LR 15 A fuse (RH) and discharge headlight control module terminal A HEAD LL 15 A fuse (LH) discharge headlight control module terminal A Are the wiring harnesses normal?	Yes	Go to the next step.
5		No	Replace the related wiring harness.
6	INSPECT WIRING HARNESS BETWEEN DISCHARGE HEADLIGHT CONTROL MODULE AND GROUND Inspect the wiring harness between discharge headlight control module terminal B and ground for the following: Short to power supply Open circuit Is the wiring harness normal?	Yes	Go to the next step.
6		No	Replace the related wiring harness.
7	VERIFY WHETHER MALFUNCTION IS IN DISCHARGE HEADLIGHT BULB OR DISCHARGE HEADLIGHT CONTROL MODULE Install the discharge headlight low bulb (previously verified as illuminating normally). (See HEADLIGHT BULB REMOVAL/INSTALLATION ). Connect the discharge headlight control module connector. Turn the headlight switch to the HEADLIGHT (LO) position. Does the headlight (low-beam) illuminate?	Yes	System inspection completed.
7		No	Replace the discharge headlight control module. (See DISCHARGE HEADLIGHT CONTROL MODULE REMOVAL/INSTALLATION ).

INSPECTION CHART

Scheme 4

Scheme 4: AUTO LIGHT ILLUMINATION LEVEL SETTING

Connect the M-MDS to the DLC-2.
After the vehicle is identified, select the following items from the initialization screen of the M-MDS. When using the IDS (laptop PC) Select "Module Programming". When using the PDS (Pocket PC) Select "Programming". Select "Module Programming".
Then, select items from the screen menu in the following order. Select "Programmable Module Installation". Select "Exterior Lighting".
Select the item name, and then select option. Autolamp On Setting (Standard (other) / Low (other)) NOTE: When the M-MDS is set to Low, the auto-light sensor sensitivity decreases, and the TNS and headlight illumination timing is slower.

Scheme 5

Scheme 5: FRONT TURN/PARKING/SIDE MARKER LIGHT BULB REMOVAL/INSTALLATION

Remove the battery cover. (See «BATTERY REMOVAL/INSTALLATION [L3]»(ref-292887-S30644836642008080600000) ).
Disconnect the negative battery cable.
Remove the fasteners and slightly bend back the mudguard.
Remove the socket, then remove the front turn/parking/side marker light bulb.
Install in the reverse order of removal.

Scheme 6

Scheme 6: FRONT FOG LIGHT REMOVAL/INSTALLATION

Remove the battery cover. (See «BATTERY REMOVAL/INSTALLATION [L3]»(ref-292887-S30644836642008080600000) ).
Disconnect the negative battery cable.
Slightly bend back the mudguard.
Disconnect the front fog light bulb connector.
Remove the screws and bolt, then remove the front fog light.
Install in the reverse order of removal.
Adjust the front fog light aiming. (See «FRONT FOG LIGHT AIMING»(ref-292924-S04479858702008080600000) ).

Scheme 7

Scheme 7: FRONT FOG LIGHT AIMING

Scheme 8

Scheme 9

Make a headlight adjustment screen as shown in the figure using double-weight, white paper.
Adjust the tire pressure to the specification.
Position the unloaded vehicle on a flat, level surface.
Seat one person in the driver's seat.
Line up the headlights with the white screen at a distance of 3 m {9.8 ft} apart.
Place an object in front of the fog light not being adjusted to block its light beam.
Start the engine so that the battery remains charged.
Turn the front fog lights on.
Remove the adjusting bolt and cut the front fog light hole cover at the position shown in the figure.
Loosen the screw, move the front fog light in the direction of the arrows, and adjust the center of the front fog light to the position shown in the figure.
Install the adjusting bolt and tighten the screw.

Scheme 10

Scheme 10: FRONT FOG LIGHT BULB REMOVAL/INSTALLATION

Remove the battery cover. (See «BATTERY REMOVAL/INSTALLATION [L3]»(ref-292887-S30644836642008080600000) ).
Disconnect the negative battery cable.
Slightly bend back the mudguard.
Disconnect the front fog light connector.
Remove the front fog light bulb by turning it in the direction shown by the arrow. CAUTION: A halogen bulb generates extremely high heat when it is illuminated. If the surface of the bulb is soiled, excessive heat will build up and the life of the bulb will be shortened. When handling the bulb, hold the flange, not the glass.
Install in the reverse order of removal.

Scheme 11

Scheme 11: FRONT SIDE TURN LIGHT REMOVAL/INSTALLATION

Remove the battery cover. (See «BATTERY REMOVAL/INSTALLATION [L3]»(ref-292887-S30644836642008080600000) ).
Disconnect the negative battery cable.
Move the front side turn light in the direction of the arrow (1) and detach the tab.
Pull area A of the front side turn light in the direction of the arrow (2) and remove the front side turn light.
Disconnect the front side turn light connector.
Install in the reverse order of removal. CAUTION: Always assemble the front side turn light with the tab towards the vehicle front.

Scheme 12

Scheme 12: REAR COMBINATION LIGHT REMOVAL/INSTALLATION

Remove the battery cover. (See «BATTERY REMOVAL/INSTALLATION [L3]»(ref-292887-S30644836642008080600000) ).
Disconnect the negative battery cable.
Remove the following parts: Rear package tray lid (See «REAR PACKAGE TRAY LID REMOVAL/INSTALLATION»(ref-292888-S11741306112008080600000) ). Sub-trunk Third-row seat (See «THIRD-ROW SEAT REMOVAL/INSTALLATION»(ref-292922-S10467716332008080600000) ). Rear scuff plate (See «REAR SCUFF PLATE REMOVAL/INSTALLATION»(ref-292888-S27858191902008080600000) ). Trunk end trim (See «TRUNK END TRIM REMOVAL/INSTALLATION»(ref-292888-S07958763512008080600000) ). Third-row seat belt lower anchor installation bolt (See «THIRD-ROW SEAT BELT REMOVAL/INSTALLATION»(ref-292923-S30538138522008080600000) ). Cargo compartment light (See «CARGO COMPARTMENT LIGHT REMOVAL/INSTALLATION»(ref-292924-S28232554992008080600000) ). Trunk side trim (See «TRUNK SIDE TRIM REMOVAL/INSTALLATION»(ref-292888-S33319963922008080600000) ).
Remove in the order indicated in the table. LED type

Scheme 13

Scheme 13: Light bulb type

5. Install in the reverse order of removal.

Scheme 14

Scheme 14: HIGH-MOUNT BRAKE LIGHT REMOVAL/INSTALLATION

Remove the battery cover. (See «BATTERY REMOVAL/INSTALLATION [L3]»(ref-292887-S30644836642008080600000) ).
Disconnect the negative battery cable.
Remove the cover in the interior of the liftgate.
Remove the nut.
Disconnect the connector.
Remove the high-mount brake light.
Install in the reverse order of removal.

Scheme 15

Scheme 15: LICENSE PLATE LIGHT REMOVAL/INSTALLATION

Scheme 16

Remove the battery cover. (See «BATTERY REMOVAL/INSTALLATION [L3]»(ref-292887-S30644836642008080600000) ).
Disconnect the negative battery cable.
Remove the liftgate trim. (See «LIFTGATE TRIM REMOVAL/INSTALLATION»(ref-292888-S35115870652008080600000) ).
While cutting the double-sided adhesive tape using a flathead screwdriver or razor, separate the cover from the body. WARNING: Using a razor with bare hands can cause injury. Always wear gloves when using a razor.
Press the lens tabs in the direction indicated by the arrows and remove the lens.
Remove the socket.
Remove the license plate light bulb.
Install in the reverse order of removal. Attach the double-sided adhesive tape to the cover as shown in the figure.

Scheme 17

Scheme 17: BACK-UP LIGHT SWITCH REMOVAL/INSTALLATION

Remove the battery cover. (See «BATTERY REMOVAL/INSTALLATION [L3]»(ref-292887-S30644836642008080600000) ).
Disconnect the negative battery cable.
Remove the under cover.
Drain the oil.(See «TRANSAXLE OIL REPLACEMENT [G35M-R]»(ref-292919-S24268040702008080600000) ).
Disconnect the back-up light switch connector and remove the back-up light switch.
Install in the reverse order of removal.
Refill the oil.(See «TRANSAXLE OIL REPLACEMENT [G35M-R]»(ref-292919-S24268040702008080600000) ).

Scheme 18

Scheme 18: BACK-UP LIGHT SWITCH INSPECTION

Scheme 19

Verify that the continuity between the back-up light switch terminals is as indicated in the table. If not as indicated in the table, replace the backup light switch.

Scheme 20

Scheme 20: COMBINATION SWITCH REMOVAL/INSTALLATION

Remove the battery cover. (See «BATTERY REMOVAL/INSTALLATION [L3]»(ref-292887-S30644836642008080600000) ).
Disconnect the negative battery cable.
Remove the following parts: Driver-side air bag module (See «DRIVER-SIDE AIR BAG MODULE REMOVAL/INSTALLATION»(ref-292926-S08983945512008080600000) ). Steering wheel (See «STEERING WHEEL AND COLUMN REMOVAL/INSTALLATION»(ref-292891-S35675246712008080600000) ). Meter hood (See «METER HOOD REMOVAL/INSTALLATION»(ref-292888-S19738017082008080600000) ). Column cover (See «COLUMN COVER REMOVAL/INSTALLATION»(ref-292888-S25932918152008080600000) ). Clock spring (See «CLOCK SPRING REMOVAL/INSTALLATION»(ref-292926-S09856586462008080600000) ).
Remove in the order indicated in the table.
Disconnect the steering angle sensor connector.
Install in the reverse order of removal.

Scheme 21

Scheme 21: Combination Switch Removal Note

Pull the combination switch locks in the direction indicated in the figure and disengage the tab.
Pull the combination switch outward, then remove it.

Scheme 22

Scheme 22: COMBINATION SWITCH DISASSEMBLY/ASSEMBLY

Disassemble in the order indicated in the table.
Assemble in the reverse order of disassembly.

Scheme 23

Scheme 23: LIGHT SWITCH REMOVAL/INSTALLATION

Remove the battery cover. (See «BATTERY REMOVAL/INSTALLATION [L3]»(ref-292887-S30644836642008080600000) ).
Disconnect the negative battery cable.
Remove the meter hood.(See «METER HOOD REMOVAL/INSTALLATION»(ref-292888-S19738017082008080600000) ).
Remove the column cover.(See «COLUMN COVER REMOVAL/INSTALLATION»(ref-292888-S25932918152008080600000) ).
Disconnect the light switch connector.
Remove the screws, then remove the light switch. light switch
Install in the reverse order of removal. connector

Scheme 24

Scheme 24: LIGHT SWITCH INSPECTION

Scheme 25

Verify that the continuity between the light switch terminals is as indicated in the table. Light Switch If not as indicated in the table, replace the light switch.

Scheme 26

Scheme 26: Turn Switch

Scheme 27

Scheme 28

Scheme 28: FRONT FOG LIGHT SWITCH INSPECTION

Scheme 29

Verify that the continuity between the front fog light switch terminals is as indicated in the table. If not as indicated in the table, replace the light switch.

Scheme 30

Scheme 30: STEERING ANGLE SENSOR INSPECTION

Remove the meter hood (See «METER HOOD REMOVAL/INSTALLATION»(ref-292888-S19738017082008080600000) ).
Remove the column cover (See «COLUMN COVER REMOVAL/INSTALLATION»(ref-292888-S25932918152008080600000) ).
Remove the steering angle sensor connector.
Connect battery positive voltage to terminal A and ground to terminal D of the steering angle sensor.
Turn the steering wheel to the right and left, and verify that the voltage and pulses at the terminals are as shown in the figure. If not as specified, replace the steering angle sensor.

Scheme 31

Scheme 31: HAZARD WARNING SWITCH REMOVAL/INSTALLATION

Disconnect the negative battery cable.
Remove the side wall. (See «SIDE WALL REMOVAL/INSTALLATION»(ref-292888-S04204557052008080600000) ).
Remove the front console. (See «FRONT CONSOLE REMOVAL/INSTALLATION»(ref-292888-S22395177942008080600000) ).
Remove the center panel module. (See «CENTER PANEL MODULE REMOVAL/INSTALLATION»(ref-292927-S19114208722008080600000) ).
Remove the climate control unit, (with car-navigation unit) (See «CLIMATE CONTROL UNIT REMOVAL/INSTALLATION [FULL-AUTO AIR CONDITIONER]»(ref-292890-S30450519742008080600000) ).
Remove the car-navigation unit, (vehicles with car-navigation unit) (See «CAR-NAVIGATION UNIT REMOVAL/INSTALLATION»(ref-292927-S36288927672008080600000) ).
Remove the dashboard center panel. (See «DASHBOARD CENTER PANEL REMOVAL/INSTALLATION»(ref-292888-S07737677892008080600000) ).
Remove the hazard warning switch.
Install in the reverse order of removal.

Scheme 32

Scheme 32: HAZARD WARNING SWITCH INSPECTION

Scheme 33

Verify that the continuity between the hazard switch terminals is as indicated in the table. If not as indicated in the table, replace the hazard warning switch.
Connect the positive battery to the hazard warning switch terminal A, the negative battery to the hazard warning switch terminal H.
Verify that LED illuminated. If there is any malfunction replace the hazard warning switch.

Scheme 34

Scheme 34: MAP LIGHT REMOVAL/INSTALLATION

Scheme 35

Remove the battery cover. (See «BATTERY REMOVAL/INSTALLATION [L3]»(ref-292887-S30644836642008080600000) ).
Disconnect the negative battery cable.
Insert a tape-wrapped flathead screwdriver into the gap between the headliner and the map light.
Press the tab and remove the map light.
Disconnect the connector.
Remove the socket, then remove the map light bulb.
Install in the reverse order of removal.

Scheme 36

Scheme 36: MAP LIGHT INSPECTION

Scheme 37

Verify that the continuity between the map light terminals is as indicated in the table. If not as indicated in the table, replace the map light.

Scheme 38

Scheme 38: INTERIOR LIGHT BULB REMOVAL/INSTALLATION

Scheme 39

Remove the battery cover. (See «BATTERY REMOVAL/INSTALLATION [L3]»(ref-292887-S30644836642008080600000) ).
Disconnect the negative battery cable.
Insert a tape-wrapped flathead screwdriver into the service hole and pry with the screwdriver in the direction shown by the arrow to remove the lens.
Remove the interior light bulb.
Install in the reverse order of removal.

Scheme 40

Scheme 40: INTERIOR LIGHT REMOVAL/INSTALLATION

Scheme 41

Remove the battery cover. (See «BATTERY REMOVAL/INSTALLATION [L3]»(ref-292887-S30644836642008080600000) ).
Disconnect the negative battery cable.
Remove the following parts: A-pillar trim (See «A-PILLAR TRIM REMOVAL/INSTALLATION»(ref-292888-S16548083342008080600000) ). Front scuff plate inner (See «FRONT SCUFF PLATE REMOVAL/INSTALLATION»(ref-292888-S11748287832008080600000) ). Rear scuff plate (See «REAR SCUFF PLATE REMOVAL/INSTALLATION»(ref-292888-S27858191902008080600000) ). B-pillar lower trim (See «B-PILLAR LOWER TRIM REMOVAL/INSTALLATION»(ref-292888-S09290667872008080600000) ). Front seat belt upper anchor installation bolt (See «FRONT SEAT BELT REMOVAL/INSTALLATION»(ref-292923-S22345609642008080600000) ). B-pillar upper trim (See «B-PILLAR UPPER TRIM REMOVAL/INSTALLATION»(ref-292888-S03264073152008080600000) ). Rear package tray lid (See «REAR PACKAGE TRAY LID REMOVAL/INSTALLATION»(ref-292888-S11741306112008080600000) ). Sub-trunk Third-row seat (See «THIRD-ROW SEAT REMOVAL/INSTALLATION»(ref-292922-S10467716332008080600000) ). Rear header trim (See «REAR HEADER TRIM REMOVAL/INSTALLATION»(ref-292888-S42053672012008080600000) ). Trunk end trim (See «TRUNK END TRIM REMOVAL/INSTALLATION»(ref-292888-S07958763512008080600000) ). Third-row seat belt lower anchor installation bolt (See «THIRD-ROW SEAT BELT REMOVAL/INSTALLATION»(ref-292923-S30538138522008080600000) ). Cargo compartment light (See «CARGO COMPARTMENT LIGHT REMOVAL/INSTALLATION»(ref-292924-S28232554992008080600000) ). Trunk side trim (See «TRUNK SIDE TRIM REMOVAL/INSTALLATION»(ref-292888-S33319963922008080600000) ). Second-row seat belt upper anchor installation bolt (See «SECOND-ROW SEAT BELT REMOVAL/INSTALLATION»(ref-292923-S28627943052008080600000) ). C-pillar trim (See «C-PILLAR TRIM REMOVAL/INSTALLATION»(ref-292888-S37294467012008080600000) ). Map light (See «MAP LIGHT REMOVAL/INSTALLATION»(ref-292924-S27562042142008080600000) ). Assist handle (See «ASSIST HANDLE REMOVAL/INSTALLATION»(ref-292888-S02304284422008080600000) ). Sunvisor (See «SUNVISOR REMOVAL/INSTALLATION»(ref-292888-S19516820472008080600000) ). Headliner (See «HEADLINER REMOVAL/INSTALLATION»(ref-292888-S35030788562008080600000) ).
Detach the tab and remove the bulb housing. NOTE: The valve housing and the wiring harness have been integrated and attached to the headliner. The wiring harness passes under the urethane and shock absorption pad, so if the valve housing is to be replaced, cut the urethane and then cut and remove the shock absorption pad.
Pull in the direction of the arrows and detach the tabs.
Remove the interior light.
Install in the reverse order of removal. NOTE: Install a new shock absorption pad by applying adhesive to the areas where the previous shock absorption pad was removed after installing the wiring harness. Also, after installing the wiring harness and shock absorption pad, reinforce the areas where the urethane was cut with vinyl tape.

Scheme 42

Scheme 42: INTERIOR LIGHT INSPECTION

Scheme 43

Verify that the continuity between the interior light terminals is as indicated in the table. If not as indicated in the table, replace the interior light.

Scheme 44

Scheme 44: CARGO COMPARTMENT LIGHT REMOVAL/INSTALLATION

Remove the battery cover. (See «BATTERY REMOVAL/INSTALLATION [L3]»(ref-292887-S30644836642008080600000) ).
Disconnect the negative battery cable.
Remove the cargo compartment light.
Disconnect the cargo compartment light connector.
Remove the cargo compartment light bulb.
Install in the reverse order of removal.

Scheme 45

Scheme 45: CARGO COMPARTMENT LIGHT INSPECTION

Scheme 46

Verify that the continuity between the cargo compartment light terminals is as indicated in the table. If not as indicated in the table, replace the cargo compartment light.

Scheme 47

Scheme 47: IGNITION KEY ILLUMINATION BULB REMOVAL/INSTALLATION

Remove the battery cover. (See «BATTERY REMOVAL/INSTALLATION [L3]»(ref-292887-S30644836642008080600000) ).
Disconnect the negative battery cable.
Remove the lower column cover. (See «COLUMN COVER REMOVAL/INSTALLATION»(ref-292888-S25932918152008080600000) ).
Remove the ignition key illumination bulb.
Install in the reverse order of removal.

Scheme 48

Scheme 48: GLOVE COMPARTMENT LIGHT BULB REMOVAL/INSTALLATION

Remove the battery cover. (See «BATTERY REMOVAL/INSTALLATION [L3]»(ref-292887-S30644836642008080600000) ).
Disconnect the negative battery cable.
Remove the following parts: Side wall (See «SIDE WALL REMOVAL/INSTALLATION»(ref-292888-S04204557052008080600000) ) Front console (See «FRONT CONSOLE REMOVAL/INSTALLATION»(ref-292888-S22395177942008080600000) ) Front scuff plate inner (Passenger's side) (See «FRONT SCUFF PLATE REMOVAL/INSTALLATION»(ref-292888-S11748287832008080600000) ) Front side trim (Passenger's side) (See «FRONT SIDE TRIM REMOVAL/INSTALLATION»(ref-292888-S14675185142008080600000) ) Side panel (Passenger's side) (See «SIDE PANEL REMOVAL/INSTALLATION»(ref-292888-S04204557052008080600000) ) Glove compartment (See «GLOVE COMPARTMENT REMOVAL/INSTALLATION»(ref-292888-S03337365032008080600000) )
Remove the socket, then remove the glove compartment light bulb.
Install in the reverse order of removal.

Scheme 49

Scheme 49: DOOR SWITCH REMOVAL/INSTALLATION

Remove the battery cover. (See «BATTERY REMOVAL/INSTALLATION [L3]»(ref-292887-S30644836642008080600000) ).
Disconnect the negative battery cable.
Disassemble in the order indicated in the table.
Install in the reverse order of removal.

Scheme 50

Scheme 50: DOOR SWITCH INSPECTION

Scheme 51

Verify that the continuity between door switch terminal and the body ground is as indicated in the table. If not as indicated in the table, replace the door switch.

Lighting Systems: Diagnosis Mazda 5 I рестайлинг