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Engine - Intake-Air System (L3): Other Mazda 5 I

Mechanical 9 illustrations ~555 words

Open circuit

  1. If there is no continuity, the circuit is open. Repair or replace the wiring harness. Throttle actuator terminal F and PCM terminal 2A Throttle actuator terminal E and PCM terminal 2B

Short circuit

  1. If there is continuity, the circuit is shorted. Repair or replace the wiring harness. Throttle actuator terminal E and power supply Throttle actuator terminal E and body ground Throttle actuator terminal F and power supply Throttle actuator terminal F and body ground

Scheme 143

Scheme 143: VARIABLE INTAKE AIR SOLENOID VALVE INSPECTION [L3]

Scheme 144

Scheme 144
  1. Remove the variable intake air solenoid valve. (See «INTAKE AIR SYSTEM REMOVAL/INSTALLATION [L3]»(ref-244332-S08851886592006092100000) ).
  2. Inspect airflow between the ports under the following conditions. If not as specified, replace the variable intake air solenoid valve. If as specified, carry out the "Circuit Open/Short Inspection".

Scheme 145

Scheme 145: Circuit Open/Short Inspection
  1. Disconnect the PCM connector. (See «PCM REMOVAL/INSTALLATION [L3]»(ref-244330-S07461751642006092100000) ).
  2. Inspect the following wiring harness for open or short (continuity check).
  1. If there is no continuity, the circuit is open. Repair or replace the wiring harness. Variable intake air solenoid valve terminal A and PCM terminal 2AJ Variable intake air solenoid valve terminal B and main relay terminal C
  1. If there is continuity, the circuit is shorted. Repair or replace the wiring harness. Variable intake air solenoid valve terminal A and power supply Variable intake air solenoid valve terminal A and body ground Variable intake air solenoid valve terminal B and body ground

Scheme 146

Scheme 146: VARIABLE INTAKE AIR SHUTTER VALVE ACTUATOR INSPECTION [L3]
  1. Remove the air hose. (See «INTAKE AIR SYSTEM REMOVAL/INSTALLATION [L3]»(ref-244332-S08851886592006092100000) ).
  2. Disconnect the vacuum hose from the variable intake air shutter valve actuator.
  3. Connect a vacuum pump to the variable intake air shutter valve actuator.
  4. Apply vacuum and verify that the rod moves. If the rod dose not move, replace the intake manifold. VACUUM SPECIFICATION Vacuum kPa {mmHg, inHg} Rod movement Below -2.7 {-21, -0.9} Not operate Above -33.4 {-251, -9.89} Fully pulled

Scheme 147

Scheme 147: VARIABLE TUMBLE SOLENOID VALVE INSPECTION [L3]

Scheme 148

Scheme 148
  1. Remove the variable tumble solenoid valve. (See «INTAKE AIR SYSTEM REMOVAL/INSTALLATION [L3]»(ref-244332-S08851886592006092100000) ).
  2. Inspect airflow between the ports under the following conditions. If not as specified, replace the variable tumble solenoid valve. If as specified, carry out the "Circuit Open/Short Inspection".

Scheme 149

Scheme 149: Circuit Open/Short Inspection
  1. Disconnect the PCM connector. (See «PCM REMOVAL/INSTALLATION [L3]»(ref-244330-S07461751642006092100000) ).
  2. Inspect the following wiring harness for open or short (continuity check).
  1. If there is no continuity, the circuit is open. Repair or replace the wiring harness. Variable tumble solenoid valve terminal A and main relay terminal C Variable tumble solenoid valve terminal B and PCM terminal 2AI
  1. If there is continuity, the circuit is shorted. Repair or replace the wiring harness. Variable tumble solenoid valve terminal A and body ground Variable tumble solenoid valve terminal B and power supply Variable tumble solenoid valve terminal B and body ground

Scheme 150

Scheme 150: VARIABLE TUMBLE SHUTTER VALVE ACTUATOR INSPECTION [L3]
  1. Remove the air hose. (See «INTAKE AIR SYSTEM REMOVAL/INSTALLATION [L3]»(ref-244332-S08851886592006092100000) ).
  2. Disconnect the vacuum hose from the variable tumble shutter valve actuator.
  3. Connect a vacuum pump to the variable tumble shutter valve actuator.
  4. Apply vacuum and verify that the rod moves. If the rod dose not move, replace the intake manifold. VACUUM SPECIFICATION Vacuum kPa {mmHg, inHg} Rod movement Below -2.7 {-21, -0.9} No operate Above -33.4 {-251, -9.89} Fully pulled

Scheme 151

Scheme 151: ACCELERATOR PEDAL REMOVAL/INSTALLATION [L3]
  1. Remove in the order indicated in the table. ACCELERATOR PEDAL COMPONENT CHART 1 Connector 2 Installation bolt 3 Accelerator pedal
  2. Install in the reverse order of removal.