Contents Section: Engine - 3.0l (4v) All sections

Engine Mount — Part 1 Lincoln Zephyr US

Engine - 3.0l (4v) 89 illustrations ~503 words

Engine Mount

SPECIAL TOOL(S) 3-Bar Engine Support Kit 303-F072 Lifting Brackets, Engine 303-050 (T70P-6000) Universal Adapter Brackets 014-0001

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  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to «JACKING & LIFTING»(/lincoln/zephyr/us-2006-2006/remont/hoistjack/#jacking-lifting) .
  2. Release the fuel system pressure. For additional information refer to «FUEL SYSTEM-GENERAL INFORMATION»(/lincoln/zephyr/us-2006-2006/remont/fuel-system/#fuel-system-general-information) .
  3. Remove the engine coolant degas bottle. For additional information, refer to «ENGINE COOLING»(/lincoln/zephyr/us-2006-2006/remont/cooling-system-mechanical/#engine-cooling) .
  4. Remove the lower intake manifold. For additional information, refer to «LOWER INTAKE MANIFOLD»(/lincoln/zephyr/us-2006-2006/remont/mechanical/#engine-30l-4v) .
  5. Remove the bolt and position aside the ground wire. To install, tighten to 10 Nm (89 lb-in).
  6. Remove the bolt and damper. To install, tighten to 23 Nm (17 lb-ft).
  7. Remove the engine mount bracket bolt. To install, tighten to 115 Nm (85 lb-ft).
  8. Install the special tools. Position the 2 universal adapter brackets on top of the cylinder block. Install 2 M8 x 1.25 x 36 mm (1.41 in) bolts and tighten to 10 Nm (89 lb-in). Position the universal lifting bracket onto the 2 universal adapter brackets. Fasten the universal lifting bracket to the 2 universal adapter brackets with a suitable nut and bolt.
  9. Install the special tool and raise the engine 25 mm (0.98 in).
  10. Remove the 3 engine mount bracket nuts. To install, tighten to 63 Nm (46 lb-ft).
  11. Remove the nut, 2 bolts and the engine mount. To install, tighten to 55 Nm (41 lb-ft).
  12. Use the special tool to lower the engine 25 mm (0.98 in). Remove the engine mount bracket.
  13. To install, reverse the removal procedure.

SPECIAL TOOL(S) Separator, Ball joint 205-592 Adapter for 204-592 204-592/1 Remover, Halfshaft 205-832 Slide Hammer 100-001 Remover, Halfshaft 205-243 Powertrain Lift 014-00765 Universal Adapter Brackets 014-0001 Lifting Bracket Set, Engine 303-D095 (D94L-6001-A) or equivalent Lifting Brackets, Engine 134-00243 or equivalent Engine Lifting Bracket Set 303-1140 Lifting Bracket, Engine 303-050 (T70P-6000) Heavy Duty Floor Crane 014-00071 or equivalent Spreader Bar 303-D089 (D93P-6001-A3) or equivalent Tie-Rod End Remover 211-105 (T85M-3395-A)

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WARNINGDo not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel-related components. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in personal injury.

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