Introduction
Component testing procedures are provided to determine whether a component is good or bad.
Testing information for each component includes a schematic, a view of the terminal locations and step-by-step test procedures. Terminal locations are identified by numbers or letters that may be on the component or next to it.
Scheme 2
The component connector MUST BE REMOVED before testing. To test a single circuit within the component, select that circuit under the column "Circuit to test". If you wish to test the complete component, perform all tests.
Connect the tester to the terminals shown in the second column and operate the component as shown in the third column.
Scheme 3
Scheme 4
| Circuit to test | Connect self-powered test light or ohmmeter to terminals | Move switch to these positions | |
|---|---|---|---|
| Autolamp circuit | 4 and 7 (C205a) | Autolamps | Closed circuit |
| Off | Open circuit | ||
| Parking lamps | |||
| Headlamps | |||
| Parking lights circuit | 5 and 7 (C205a) | Autolamps | Open circuit |
| Off | |||
| Parking lamps | Closed circuit | ||
| Headlamps | Open circuit | ||
| Headlamp circuit | 10 and 7 (C205a) | Autolamps | Open circuit |
| Off | |||
| Parking lamps | |||
| Headlamps | Closed circuit | ||
| Interior lamps circuit | 5 and 4 (C205b) | Interior lamps | Closed circuit |
| Off | Open circuit | ||
| Illumination dimmer resistor | 6 and 4 (C205b) | Rotate knob clockwise | Ohmmeter will show smoothly increasing resistance |
| Fog lamps circuit | 6 and 7 (C205a) | Fog lamps | Closed circuit |
| Off | Open circuit |
MAIN LIGHT SWITCH - COMPONENT TESTING
Scheme 5
| Circuit to test | Connect self-powered test light or ohmmeter to terminals | Move switch to these positions | |
|---|---|---|---|
| Run power circuit | 8 and 7 | Lock | Open circuit |
| Accessory | |||
| Run | Closed circuit | ||
| Start | Open circuit | ||
| Run/Start power circuit | 9 and 1 | Lock | Open circuit |
| Accessory | |||
| Run | Closed circuit | ||
| Start | |||
| Run/Acc power circuit | 9 and 5 | Lock | Open circuit |
| Accessory | Closed circuit | ||
| Run | |||
| Start | Open circuit | ||
| Start power circuit | 9 and 10 | Lock | Open circuit |
| Accessory | |||
| Run | |||
| Start | Closed circuit | ||
| Key in ignition | 8 and 3 | Lock | Closed circuit |
| Accessory | |||
| Run | |||
| Start |
IGNITION SWITCH - COMPONENT TESTING
Scheme 6
Scheme 7
Scheme 8
| Circuit to test | Connect self-powered test light or ohmmeter to terminals | Move switch to these positions | A good switch will indicate |
|---|---|---|---|
| Washer switch circuit | 2 and 5 | Washer switch depressed | Closed circuit |
| Wiper switch circuit | 6 and 5 | Off | Open circuit |
| High | Closed circuit | ||
| Low | |||
| 1 and 5 | Off | Closed circuit | |
| High | Open circuit | ||
| Low | |||
| 4 and 5 | Off | Open circuit | |
| High | Closed circuit | ||
| Low | |||
| Intermittent wiper circuit | 6 and 5 | Interval 1 | Open circuit |
| Interval 2 | |||
| Interval 3 | |||
| Interval 4 | Closed circuit | ||
| Interval 5 | |||
| 3 and 5 | Interval 1 | Open circuit | |
| Interval 2 | Closed circuit | ||
| Interval 3 | |||
| Interval 4 | |||
| Interval 5 | Open circuit | ||
| 4 and 5 | Interval 1 | Closed circuit | |
| Interval 2 | |||
| Interval 3 | Open circuit | ||
| Interval 4 | |||
| Interval 5 |
MULTIFUNCTION SWITCH, WIPER/WASHER PORTION - COMPONENT TESTING
Scheme 9
Scheme 10
| Circuit to test | Connect self-powered test light or ohmmeter to terminals | Move switch to these positions | A good switch will indicate |
|---|---|---|---|
| High beam | 9 and 10 | High beam | Closed circuit |
| Flash-to-pass | Open circuit | ||
| Low beam | |||
| Low beam/ Flash-to-pass | 11 and 10 | High beam | Open circuit |
| Flash-to-pass | Closed circuit | ||
| Low beam | Open circuit | ||
| Low beam/ Flash-to-pass | 9 and 1 | Left turn | Closed circuit |
| Off | Open circuit | ||
| Low beam/Flash-to-pass | 9 and 3 | Right turn | Closed circuit |
| Off | Open circuit |
MULTIFUNCTION SWITCH, LAMP PORTION - COMPONENT TESTING
Scheme 11
Scheme 12
| Circuit to test | Connect self-powered test light or ohmmeter to terminals | Move switch to these positions | A good switch will indicate |
|---|---|---|---|
| Turn signal | 1 and 2 (C202c) | Left turn, Hazard off | Closed circuit |
| 1 (C202c) and 2 (C202a) | |||
| 4 and 5 (C202c) | |||
| 4 (C202c) and 2 (C202a) | Right turn, Hazard off | Closed circuit | |
| 1 and 5 (C202c) | |||
| 1 and 3 (C202c) | |||
| Stoplamps | 9 and 10 (C202c) | Turn signal switch in neutral, Hazard off | Closed circuit |
| 4 (C202c) and 2 (C202a) | |||
| 4 and 5 (C202c) | |||
| Hazard | 6 and 10 (C202c) | Hazard on, Turn signal switch in neutral | Closed circuit |
| 1 and 2 (C202c) | |||
| 1 (C202c) and 2 (C202a) | |||
| 1 and 5 (C202c) | |||
| 1 and 3 (C202c) |
MULTIFUNCTION SWITCH, LAMP PORTION - COMPONENT TESTING
Scheme 13
| Circuit to test | Connect self-powered test light or ohmmeter to terminals | Move switch to these positions | A good switch will indicate |
|---|---|---|---|
| Power and Ground Checks before any other tests | 8 (504b) and 3 (C504a) | All eight window switches (at rest) | Open circuit |
| 8 (504b) and 4 (C504a) | |||
| 8 (504b) and 1 (C504a) | |||
| 8 (504b) and 2 (C504a) | |||
| 8 (504b) and 7 (C504a) | |||
| 8 (504b) and 8 (C504a) | |||
| 8 (504b) and 5 (C504a) | |||
| 5 (504b) and 3 (C504a) | All eight window switches (at rest) | Closed circuit | |
| 5 (504b) and 4 (C504a) | |||
| 5 (504b) and 1 (C504a) | |||
| 5 (504b) and 2 (C504a) | |||
| 5 (504b) and 7 (C504a) | |||
| 5 (504b) and 8 (C504a) | |||
| Left front window circuit | 8 (504b) and 5 (C504a) | Up | Closed circuit |
| Right front window circuit | 8 (504b) and 8 (C504a) | Down | Closed circuit |
| 5 (504b) and 7 (C504a) | |||
| 8 (504b) and 7 (C504a) | Up | ||
| 5 (504b) and 8 (C504a) | |||
| Left rear window circuit | 8 (504b) and 1 (C504a) | Down | Closed circuit |
| 5 (504b) and 2 (C504a) | |||
| 8 (504b) and 2 (C504a) | Up | ||
| 5 (504b) and 1 (C504a) | |||
| Right rear window circuit | 8 (504b) and 4 (C504a) | Down | Closed circuit |
| 5 (504b) and 3 (C504a) | |||
| 8 (504b) and 3 (C504a) | Up | ||
| 5 (504b) and 4 (C504a) |
MASTER WINDOW ADJUST SWITCH - COMPONENT TESTING
Scheme 14
Scheme 15
Scheme 16
| Circuit to test | Connect self-powered test light or ohmmeter to terminals | Move switch to these positions | A good switch will indicate |
|---|---|---|---|
| Up switch circuit | 4 and 2 | Up | Closed |
| 5 and 6 | |||
| Down switch circuit | 4 and 6 | Down | Close |
| 3 and 2 |
WINDOW ADJUST SWITCH, PASSENGER SIDE - COMPONENT TESTING
Scheme 17
Scheme 18
| Circuit to test | Connect self-powered test light or ohmmeter to terminals | Move switch to these positions | A good switch will indicate |
|---|---|---|---|
| Up switch circuit | 4 and 2 | Up | Closed |
| 5 and 6 | |||
| Down switch circuit | 4 and 6 | Down | Closed |
| 3 and 2 |
WINDOW ADJUST SWITCH, LEFT REAR - COMPONENT TESTING
Scheme 19
Scheme 20
| Circuit to test | Connect self-powered test light or ohmmeter to terminals | Move switch to these positions | A good switch will indicate |
|---|---|---|---|
| Up switch circuit | 4 and 2 | Up | Closed |
| 5 and 6 | |||
| Down switch circuit | 4 and 6 | Down | Closed |
| 3 and 2 |
WINDOW ADJUST SWITCH, RIGHT REAR - COMPONENT TESTING
Scheme 21
| Circuit to test | Connect self-powered test light or ohmmeter to terminals | Move switch to these positions | A good switch will indicate |
|---|---|---|---|
| Power and Ground Checks before any other tests | 11 and 1, 2, 3, 4, 5, 8, 9, 10 | Rest | Open circuit |
| 7 and 1, 2, 3, 4, 5, 8, 9, 10 | Rest | Closed circuit | |
| Front height circuit | 11 and 1 | Up | Closed circuit |
| 7 and 8 | |||
| 11 and 8 | Down | Closed circuit | |
| 7 and 1 | |||
| Rear height circuit | 11 and 4 | Up | Closed circuit |
| 7 and 5 | |||
| 11 and 5 | Down | Closed circuit | |
| 7 and 4 | |||
| Forward/rearward circuit | 11 and 9 | Rearward | Closed circuit |
| 7 and 10 | |||
| 11 and 10 | Forward | Closed circuit | |
| 7 and 9 | |||
| Backrest circuit | 11 and 3 | Rearward | Closed circuit |
| 7 and 2 | |||
| 11 and 2 | Forward | Closed circuit | |
| 7 and 3 |
SEAT ADJUST SWITCH, DRIVER SIDE FRONT - WITHOUT MEMORY - COMPONENT TESTING
Scheme 22
Scheme 23
| Circuit to test | Connect self-powered test light or ohmmeter to terminals | Move switch to these positions | A good switch will indicate |
|---|---|---|---|
| Front height circuit | 4 and 3 | Up | Closed circuit |
| 4 and 5 | Down | Closed circuit | |
| Rear height circuit | 4 and 12 | Up | Closed circuit |
| 4 and 6 | Down | Closed circuit | |
| Forward/rearward circuit | 4 and 2 | Forward | Closed circuit |
| 4 and 1 | Rearward | Closed circuit | |
| Backrest circuit | 4 and 14 | Forward | Closed circuit |
| 4 and 16 | Rearward | Closed circuit |
SEAT ADJUST SWITCH, DRIVER SIDE FRONT - WITH MEMORY - COMPONENT TESTING
Scheme 24
Scheme 25
| Circuit to test | Connect self-powered test light or ohmmeter to terminals | Move switch to these positions | A good switch will indicate |
|---|---|---|---|
| Power and Ground Checks before any other tests | 11 and 1, 2, 3, 4, 5, 8, 9, 10 | Rest | Open circuit |
| 7 and 1, 2, 3, 4, 5, 8, 9, 10 | Rest | Closed circuit | |
| Front height circuit | 11 and 1 | Up | Closed circuit |
| 7 and 8 | |||
| 11 and 8 | Down | Closed circuit | |
| 7 and 1 | |||
| Rear height circuit | 11 and 4 | Up | Closed circuit |
| 7 and 5 | |||
| 11 and 5 | Down | Closed circuit | |
| 7 and 4 | |||
| Forward/rearward circuit | 11 and 9 | Rearward | Closed circuit |
| 7 and 10 | |||
| 11 and 10 | Forward | Closed circuit | |
| 7 and 9 | |||
| Backrest circuit | 11 and 3 | Rearward | Closed circuit |
| 7 and 2 | |||
| 11 and 2 | Forward | Closed circuit | |
| 7 and 3 |
SEAT ADJUST SWITCH, PASSENGER SIDE FRONT - COMPONENT TESTING
Scheme 26
Scheme 27
Scheme 28
| Circuit to test | Connect self-powered test light or ohmmeter to terminals | Move switch to these positions | A good switch will indicate |
|---|---|---|---|
| Lumbar circuit | 2 and 1 | In | Open circuit |
| Out | Closed circuit | ||
| 2 and 7 | In | Closed circuit | |
| Out | Open circuit | ||
| 3 and 1 | In | Closed circuit | |
| Out | Open circuit | ||
| 6 and 7 | In | Open circuit | |
| Out | Closed circuit |
LUMBAR ADJUST SWITCH, LEFT FRONT - COMPONENT TESTING
Scheme 29
Scheme 30
| Circuit to test | Connect self-powered test light or ohmmeter to terminals | Move switch to these positions | A good switch will indicate |
|---|---|---|---|
| Lumbar circuit | 2 and 1 | In | Open circuit |
| Out | Closed circuit | ||
| 2 and 7 | In | Closed circuit | |
| Out | Open circuit | ||
| 3 and 1 | In | Closed circuit | |
| Out | Open circuit | ||
| 6 and 7 | In | Open circuit | |
| Out | Closed circuit |
LUMBAR ADJUST SWITCH, RIGHT FRONT - COMPONENT TESTING
Scheme 31
Scheme 32
| Circuit to test | Connect self-powered test light or ohmmeter to terminals | Move switch to these positions | A good switch will indicate |
|---|---|---|---|
| Heater circuit | 1 and 6 | High | Closed circuit |
| Low | Open circuit | ||
| 1 and 2 | High | Open circuit | |
| Low | Closed circuit |
SEAT HEATER SWITCH, DRIVER SIDE - COMPONENT TESTING
Scheme 33
Scheme 34
| Circuit to test | Connect self-powered test light or ohmmeter to terminals | Move switch to these positions | A good switch will indicate |
|---|---|---|---|
| Heater circuit | 1 and 6 | High | Closed circuit |
| Low | Open circuit | ||
| 1 and 2 | High | Open circuit | |
| Low | Closed circuit |
SEAT HEATER SWITCH, PASSENGER SIDE - COMPONENT TESTING
Scheme 35
Scheme 36
| Circuit to test | Connect self-powered test light or ohmmeter to terminals | Move switch to these positions | A good switch will indicate |
|---|---|---|---|
| Lock Switch Circuit | 4 and 2 | Lock | Closed circuit |
| Unlock | Open circuit | ||
| Unlock Switch Circuit | 4 and 6 | Lock | Open circuit |
| Unlock | Closed circuit |
DOOR LOCK SWITCH, DRIVER SIDE - COMPONENT TESTING
Scheme 37
Scheme 38
| Circuit to test | Connect self-powered test light or ohmmeter to terminals | Move switch to these positions | A good switch will indicate |
|---|---|---|---|
| Lock Switch Circuit | 4 and 2 | Lock | Closed circuit |
| Unlock | Open circuit | ||
| Unlock Switch Circuit | 4 and 6 | Lock | Open circuit |
| Unlock | Closed circuit |
DOOR LOCK SWITCH, PASSENGER SIDE - COMPONENT TESTING
Scheme 39
Scheme 40
| Circuit to test | Connect self-powered test light or ohmmeter to terminals | Move switch to these positions | A good switch will indicate |
|---|---|---|---|
| Left mirror | Selector switch left | ||
| Up | 4 and 6 | Up | Closed circuit |
| 8 and 7 | |||
| Down | 4 and 7 | Down | Closed circuit |
| 6 and 8 | |||
| Left | 4 and 1 | Left | Closed circuit |
| 8 and 7 | |||
| Right | 4 and 7 | Right | Closed circuit |
| 1 and 8 | |||
| Right mirror | Selector switch right | ||
| Up | 4 and 5 | Up | Closed circuit |
| 8 and 7 | |||
| Down | 4 and 7 | Down | Closed circuit |
| 8 and 5 | |||
| Left | 4 and 2 | Left | Closed circuit |
| 8 and 7 | |||
| Right | 4 and 7 | Right | Closed circuit |
| 2 and 8 |
EXTERIOR REAR VIEW MIRROR SWITCH - COMPONENT TESTING
Scheme 41
Scheme 42
| Circuit to test | Connect self-powered test light or ohmmeter to terminals | Move switch to these positions | A good switch will indicate |
|---|---|---|---|
| Forward | 2 and 7 | Forward | Closed circuit |
| 1 and 6 | |||
| Rearward | 2 and 1 | Rearward | Closed circuit |
| 3 and 7 |
ADJUSTABLE PEDAL SWITCH - COMPONENT TESTING
Scheme 43
Scheme 44
| Circuit to test | Connect self-powered test light or ohmmeter to terminals | Move switch to these positions | A good switch will indicate |
|---|---|---|---|
| Open | 3 and 4 | Open | Closed circuit |
| Close | 1 and 4 | Close | Closed circuit |
ROOF OPENING PANEL SWITCH - COMPONENT TESTING
Scheme 45
Scheme 46
| Circuit to test | Connect ohmmeter to terminals | A good relay will indicate |
|---|---|---|
| Coil | 85 and 86 | 46 - 90 |
| Contact | 30 and 87a | Closed circuit |
| 30 and 87 | Open circuit | |
| Coil - Contact | 86 and 30 | Open circuit |
| 86 and 87a | Open circuit | |
| 86 and 87 | Open circuit |
RELAY - MINI ISO - COMPONENT TESTING (NO VOLTAGE APPLIED)
Disconnect the ohmmeter and connect pins 30 and 85 to 12V DC power and pin 86 to ground. Measure voltage between pins 87 and 86. If the voltage is 12V, continue with the test. If not, replace the relay. Disconnect power from pin 85 and measure voltage between pins 87a and 86. If the voltage is 12V, the relay is okay. If not, replace the relay.
Scheme 47
Scheme 48
| Circuit to test | Connect ohmmeter to terminals | A good relay will indicate |
|---|---|---|
| Coil | 1 and 2 | 63 - 120 ohms |
| Contact | 3 and 4 | Closed circuit |
| 3 and 5 | Open circuit | |
| Coil - Contact | 1 and 3 | Open circuit |
| 1 and 4 | Open circuit | |
| 1 and 5 | Open circuit |
RELAY - MICRO ISO - COMPONENT TESTING (NO VOLTAGE APPLIED)
Disconnect the ohmmeter and connect pins 2 and 3 to 12V DC power and pin 1 to ground. Measure voltage between pins 5 and 1. If the voltage is 12V, continue with the test. If not, replace the relay. Disconnect power from pin 2 and measure voltage between pins 4 and 1. If the voltage is 12V, the relay is okay. If not, replace the relay.