Contents Section: Accessories Control Systems All sections

Component Testing Lincoln Town Car III рестайлинг

Accessories Control Systems 47 illustrations ~521 words

Introduction

Component testing procedures are provided to determine whether a component is good or bad.

Testing information for each component includes a schematic, a view of the terminal locations and step-by-step test procedures. Terminal locations are identified by numbers or letters that may be on the component or next to it.

Scheme 2

Scheme 2: Introduction

The component connector MUST BE REMOVED before testing. To test a single circuit within the component, select that circuit under the column "Circuit to test". If you wish to test the complete component, perform all tests.

Connect the tester to the terminals shown in the second column and operate the component as shown in the third column.

Scheme 3

Scheme 3: Schematic

Scheme 4

Scheme 4: Terminals
Circuit to testConnect self-powered test light or ohmmeter to terminalsMove switch to these positions
Autolamp circuit4 and 7 (C205a)AutolampsClosed circuit
OffOpen circuit
Parking lamps
Headlamps
Parking lights circuit5 and 7 (C205a)AutolampsOpen circuit
Off
Parking lampsClosed circuit
HeadlampsOpen circuit
Headlamp circuit10 and 7 (C205a)AutolampsOpen circuit
Off
Parking lamps
HeadlampsClosed circuit
Interior lamps circuit5 and 4 (C205b)Interior lampsClosed circuit
OffOpen circuit
Illumination dimmer resistor6 and 4 (C205b)Rotate knob clockwiseOhmmeter will show smoothly increasing resistance
Fog lamps circuit6 and 7 (C205a)Fog lampsClosed circuit
OffOpen circuit

MAIN LIGHT SWITCH - COMPONENT TESTING

Scheme 5

Scheme 5: Schematic
Circuit to testConnect self-powered test light or ohmmeter to terminalsMove switch to these positions
Run power circuit8 and 7LockOpen circuit
Accessory
RunClosed circuit
StartOpen circuit
Run/Start power circuit9 and 1LockOpen circuit
Accessory
RunClosed circuit
Start
Run/Acc power circuit9 and 5LockOpen circuit
AccessoryClosed circuit
Run
StartOpen circuit
Start power circuit9 and 10LockOpen circuit
Accessory
Run
StartClosed circuit
Key in ignition8 and 3LockClosed circuit
Accessory
Run
Start

IGNITION SWITCH - COMPONENT TESTING

Scheme 6

Scheme 6: Terminals

Scheme 7

Scheme 7: Schematic

Scheme 8

Scheme 8: Terminals
Circuit to testConnect self-powered test light or ohmmeter to terminalsMove switch to these positionsA good switch will indicate
Washer switch circuit2 and 5Washer switch depressedClosed circuit
Wiper switch circuit6 and 5OffOpen circuit
HighClosed circuit
Low
1 and 5OffClosed circuit
HighOpen circuit
Low
4 and 5OffOpen circuit
HighClosed circuit
Low
Intermittent wiper circuit6 and 5Interval 1Open circuit
Interval 2
Interval 3
Interval 4Closed circuit
Interval 5
3 and 5Interval 1Open circuit
Interval 2Closed circuit
Interval 3
Interval 4
Interval 5Open circuit
4 and 5Interval 1Closed circuit
Interval 2
Interval 3Open circuit
Interval 4
Interval 5

MULTIFUNCTION SWITCH, WIPER/WASHER PORTION - COMPONENT TESTING

Scheme 9

Scheme 9: Schematic

Scheme 10

Scheme 10: Terminals
Circuit to testConnect self-powered test light or ohmmeter to terminalsMove switch to these positionsA good switch will indicate
High beam9 and 10High beamClosed circuit
Flash-to-passOpen circuit
Low beam
Low beam/ Flash-to-pass11 and 10High beamOpen circuit
Flash-to-passClosed circuit
Low beamOpen circuit
Low beam/ Flash-to-pass9 and 1Left turnClosed circuit
OffOpen circuit
Low beam/Flash-to-pass9 and 3Right turnClosed circuit
OffOpen circuit

MULTIFUNCTION SWITCH, LAMP PORTION - COMPONENT TESTING

Scheme 11

Scheme 11: Schematic

Scheme 12

Scheme 12: Terminals
Circuit to testConnect self-powered test light or ohmmeter to terminalsMove switch to these positionsA good switch will indicate
Turn signal1 and 2 (C202c)Left turn, Hazard offClosed circuit
1 (C202c) and 2 (C202a)
4 and 5 (C202c)
4 (C202c) and 2 (C202a)Right turn, Hazard offClosed circuit
1 and 5 (C202c)
1 and 3 (C202c)
Stoplamps9 and 10 (C202c)Turn signal switch in neutral, Hazard offClosed circuit
4 (C202c) and 2 (C202a)
4 and 5 (C202c)
Hazard6 and 10 (C202c)Hazard on, Turn signal switch in neutralClosed circuit
1 and 2 (C202c)
1 (C202c) and 2 (C202a)
1 and 5 (C202c)
1 and 3 (C202c)

MULTIFUNCTION SWITCH, LAMP PORTION - COMPONENT TESTING

Scheme 13

Scheme 13: Schematic
Circuit to testConnect self-powered test light or ohmmeter to terminalsMove switch to these positionsA good switch will indicate
Power and Ground Checks before any other tests8 (504b) and 3 (C504a)All eight window switches (at rest)Open circuit
8 (504b) and 4 (C504a)
8 (504b) and 1 (C504a)
8 (504b) and 2 (C504a)
8 (504b) and 7 (C504a)
8 (504b) and 8 (C504a)
8 (504b) and 5 (C504a)
5 (504b) and 3 (C504a)All eight window switches (at rest)Closed circuit
5 (504b) and 4 (C504a)
5 (504b) and 1 (C504a)
5 (504b) and 2 (C504a)
5 (504b) and 7 (C504a)
5 (504b) and 8 (C504a)
Left front window circuit8 (504b) and 5 (C504a)UpClosed circuit
Right front window circuit8 (504b) and 8 (C504a)DownClosed circuit
5 (504b) and 7 (C504a)
8 (504b) and 7 (C504a)Up
5 (504b) and 8 (C504a)
Left rear window circuit8 (504b) and 1 (C504a)DownClosed circuit
5 (504b) and 2 (C504a)
8 (504b) and 2 (C504a)Up
5 (504b) and 1 (C504a)
Right rear window circuit8 (504b) and 4 (C504a)DownClosed circuit
5 (504b) and 3 (C504a)
8 (504b) and 3 (C504a)Up
5 (504b) and 4 (C504a)

MASTER WINDOW ADJUST SWITCH - COMPONENT TESTING

Scheme 14

Scheme 14: Terminals

Scheme 15

Scheme 15: Schematic

Scheme 16

Scheme 16: Terminals
Circuit to testConnect self-powered test light or ohmmeter to terminalsMove switch to these positionsA good switch will indicate
Up switch circuit4 and 2UpClosed
5 and 6
Down switch circuit4 and 6DownClose
3 and 2

WINDOW ADJUST SWITCH, PASSENGER SIDE - COMPONENT TESTING

Scheme 17

Scheme 17: Schematic

Scheme 18

Scheme 18: Terminals
Circuit to testConnect self-powered test light or ohmmeter to terminalsMove switch to these positionsA good switch will indicate
Up switch circuit4 and 2UpClosed
5 and 6
Down switch circuit4 and 6DownClosed
3 and 2

WINDOW ADJUST SWITCH, LEFT REAR - COMPONENT TESTING

Scheme 19

Scheme 19: Schematic

Scheme 20

Scheme 20: Terminals
Circuit to testConnect self-powered test light or ohmmeter to terminalsMove switch to these positionsA good switch will indicate
Up switch circuit4 and 2UpClosed
5 and 6
Down switch circuit4 and 6DownClosed
3 and 2

WINDOW ADJUST SWITCH, RIGHT REAR - COMPONENT TESTING

Scheme 21

Scheme 21: Schematic
Circuit to testConnect self-powered test light or ohmmeter to terminalsMove switch to these positionsA good switch will indicate
Power and Ground Checks before any other tests11 and 1, 2, 3, 4, 5, 8, 9, 10RestOpen circuit
7 and 1, 2, 3, 4, 5, 8, 9, 10RestClosed circuit
Front height circuit11 and 1UpClosed circuit
7 and 8
11 and 8DownClosed circuit
7 and 1
Rear height circuit11 and 4UpClosed circuit
7 and 5
11 and 5DownClosed circuit
7 and 4
Forward/rearward circuit11 and 9RearwardClosed circuit
7 and 10
11 and 10ForwardClosed circuit
7 and 9
Backrest circuit11 and 3RearwardClosed circuit
7 and 2
11 and 2ForwardClosed circuit
7 and 3

SEAT ADJUST SWITCH, DRIVER SIDE FRONT - WITHOUT MEMORY - COMPONENT TESTING

Scheme 22

Scheme 22: Terminals

Scheme 23

Scheme 23: Schematic
Circuit to testConnect self-powered test light or ohmmeter to terminalsMove switch to these positionsA good switch will indicate
Front height circuit4 and 3UpClosed circuit
4 and 5DownClosed circuit
Rear height circuit4 and 12UpClosed circuit
4 and 6DownClosed circuit
Forward/rearward circuit4 and 2ForwardClosed circuit
4 and 1RearwardClosed circuit
Backrest circuit4 and 14ForwardClosed circuit
4 and 16RearwardClosed circuit

SEAT ADJUST SWITCH, DRIVER SIDE FRONT - WITH MEMORY - COMPONENT TESTING

Scheme 24

Scheme 24: Terminals

Scheme 25

Scheme 25: Schematic
Circuit to testConnect self-powered test light or ohmmeter to terminalsMove switch to these positionsA good switch will indicate
Power and Ground Checks before any other tests11 and 1, 2, 3, 4, 5, 8, 9, 10RestOpen circuit
7 and 1, 2, 3, 4, 5, 8, 9, 10RestClosed circuit
Front height circuit11 and 1UpClosed circuit
7 and 8
11 and 8DownClosed circuit
7 and 1
Rear height circuit11 and 4UpClosed circuit
7 and 5
11 and 5DownClosed circuit
7 and 4
Forward/rearward circuit11 and 9RearwardClosed circuit
7 and 10
11 and 10ForwardClosed circuit
7 and 9
Backrest circuit11 and 3RearwardClosed circuit
7 and 2
11 and 2ForwardClosed circuit
7 and 3

SEAT ADJUST SWITCH, PASSENGER SIDE FRONT - COMPONENT TESTING

Scheme 26

Scheme 26: Terminals

Scheme 27

Scheme 27: Schematic

Scheme 28

Scheme 28: Terminals
Circuit to testConnect self-powered test light or ohmmeter to terminalsMove switch to these positionsA good switch will indicate
Lumbar circuit2 and 1InOpen circuit
OutClosed circuit
2 and 7InClosed circuit
OutOpen circuit
3 and 1InClosed circuit
OutOpen circuit
6 and 7InOpen circuit
OutClosed circuit

LUMBAR ADJUST SWITCH, LEFT FRONT - COMPONENT TESTING

Scheme 29

Scheme 29: Schematic

Scheme 30

Scheme 30: Terminals
Circuit to testConnect self-powered test light or ohmmeter to terminalsMove switch to these positionsA good switch will indicate
Lumbar circuit2 and 1InOpen circuit
OutClosed circuit
2 and 7InClosed circuit
OutOpen circuit
3 and 1InClosed circuit
OutOpen circuit
6 and 7InOpen circuit
OutClosed circuit

LUMBAR ADJUST SWITCH, RIGHT FRONT - COMPONENT TESTING

Scheme 31

Scheme 31: Schematic

Scheme 32

Scheme 32: Terminals
Circuit to testConnect self-powered test light or ohmmeter to terminalsMove switch to these positionsA good switch will indicate
Heater circuit1 and 6HighClosed circuit
LowOpen circuit
1 and 2HighOpen circuit
LowClosed circuit

SEAT HEATER SWITCH, DRIVER SIDE - COMPONENT TESTING

Scheme 33

Scheme 33: Schematic

Scheme 34

Scheme 34: Terminals
Circuit to testConnect self-powered test light or ohmmeter to terminalsMove switch to these positionsA good switch will indicate
Heater circuit1 and 6HighClosed circuit
LowOpen circuit
1 and 2HighOpen circuit
LowClosed circuit

SEAT HEATER SWITCH, PASSENGER SIDE - COMPONENT TESTING

Scheme 35

Scheme 35: Schematic

Scheme 36

Scheme 36: Terminals
Circuit to testConnect self-powered test light or ohmmeter to terminalsMove switch to these positionsA good switch will indicate
Lock Switch Circuit4 and 2LockClosed circuit
UnlockOpen circuit
Unlock Switch Circuit4 and 6LockOpen circuit
UnlockClosed circuit

DOOR LOCK SWITCH, DRIVER SIDE - COMPONENT TESTING

Scheme 37

Scheme 37: Schematic

Scheme 38

Scheme 38: Terminals
Circuit to testConnect self-powered test light or ohmmeter to terminalsMove switch to these positionsA good switch will indicate
Lock Switch Circuit4 and 2LockClosed circuit
UnlockOpen circuit
Unlock Switch Circuit4 and 6LockOpen circuit
UnlockClosed circuit

DOOR LOCK SWITCH, PASSENGER SIDE - COMPONENT TESTING

Scheme 39

Scheme 39: Schematic

Scheme 40

Scheme 40: Terminals
Circuit to testConnect self-powered test light or ohmmeter to terminalsMove switch to these positionsA good switch will indicate
Left mirrorSelector switch left
Up4 and 6UpClosed circuit
8 and 7
Down4 and 7DownClosed circuit
6 and 8
Left4 and 1LeftClosed circuit
8 and 7
Right4 and 7RightClosed circuit
1 and 8
Right mirrorSelector switch right
Up4 and 5UpClosed circuit
8 and 7
Down4 and 7DownClosed circuit
8 and 5
Left4 and 2LeftClosed circuit
8 and 7
Right4 and 7RightClosed circuit
2 and 8

EXTERIOR REAR VIEW MIRROR SWITCH - COMPONENT TESTING

Scheme 41

Scheme 41: Schematic

Scheme 42

Scheme 42: Terminals
Circuit to testConnect self-powered test light or ohmmeter to terminalsMove switch to these positionsA good switch will indicate
Forward2 and 7ForwardClosed circuit
1 and 6
Rearward2 and 1RearwardClosed circuit
3 and 7

ADJUSTABLE PEDAL SWITCH - COMPONENT TESTING

Scheme 43

Scheme 43: Schematic

Scheme 44

Scheme 44: Terminals
Circuit to testConnect self-powered test light or ohmmeter to terminalsMove switch to these positionsA good switch will indicate
Open3 and 4OpenClosed circuit
Close1 and 4CloseClosed circuit

ROOF OPENING PANEL SWITCH - COMPONENT TESTING

Scheme 45

Scheme 45: Schematic

Scheme 46

Scheme 46: Terminals
Circuit to testConnect ohmmeter to terminalsA good relay will indicate
Coil85 and 8646 - 90
Contact30 and 87aClosed circuit
30 and 87Open circuit
Coil - Contact86 and 30Open circuit
86 and 87aOpen circuit
86 and 87Open circuit

RELAY - MINI ISO - COMPONENT TESTING (NO VOLTAGE APPLIED)

Disconnect the ohmmeter and connect pins 30 and 85 to 12V DC power and pin 86 to ground. Measure voltage between pins 87 and 86. If the voltage is 12V, continue with the test. If not, replace the relay. Disconnect power from pin 85 and measure voltage between pins 87a and 86. If the voltage is 12V, the relay is okay. If not, replace the relay.

Scheme 47

Scheme 47: Schematic

Scheme 48

Scheme 48: Terminals
Circuit to testConnect ohmmeter to terminalsA good relay will indicate
Coil1 and 263 - 120 ohms
Contact3 and 4Closed circuit
3 and 5Open circuit
Coil - Contact1 and 3Open circuit
1 and 4Open circuit
1 and 5Open circuit

RELAY - MICRO ISO - COMPONENT TESTING (NO VOLTAGE APPLIED)

Disconnect the ohmmeter and connect pins 2 and 3 to 12V DC power and pin 1 to ground. Measure voltage between pins 5 and 1. If the voltage is 12V, continue with the test. If not, replace the relay. Disconnect power from pin 2 and measure voltage between pins 4 and 1. If the voltage is 12V, the relay is okay. If not, replace the relay.