Contents Section: Removal & Installation All sections

Electronic Engine Controls: Other Lincoln MKX I рестайлинг

Removal & Installation 22 illustrations ~1260 words

Engine Control Components - Exploded View, 3.5L and 3.7L

SPECIAL TOOLS CHART Socket, Exhaust Gas Oxygen Sensor 303-476 (T94P-9472-A) Vehicle Communication Module (VCM) and Integrated Diagnostic System (IDS) software with appropriate hardware, or equivalent scan tool

Scheme 25

Scheme 25: Engine Control Components - Exploded View, 3.5L and 3.7L
ItemSpecification
High Temperature Nickel Anti-Seize Lubricant XL-2
Motorcraft® SAE 5W-20 Premium Synthetic Blend Motor Oil (US); Motorcraft® SAE 5W-20 Super Premium Motor Oil (Canada) XO-5W20-QSP (US); CXO-5W20-LSP12 (Canada)WSS-M2C945-A
Motorcraft® Orange Antifreeze/Coolant Concentrated VC-3-B (US); CVC-3-B2 (Canada)WSS-M97B44-D
Penetrating and Lock Lubricant (US); Penetrating Fluid (Canada) XL-1 (US); CXC-51-A (Canada)

MATERIAL SPECIFICATIONS CHART

Camshaft Position (CMP) Sensor

Note. The Air Cleaner (ACL) outlet tube must be removed to service the RH cylinder head CMP sensors. For additional information, refer to INTAKE AIR DISTRIBUTION & FILTERING .

Note. The Air Cleaner (ACL) must be removed to service the LH cylinder head CMP sensors. For additional information, refer to INTAKE AIR DISTRIBUTION & FILTERING .

Note. Lubricate the Camshaft Position (CMP) sensor O-ring seal with clean engine oil before Installing the CMP sensor.

Scheme 26

Scheme 26: Camshaft Position (CMP) Sensor
ItemPart NumberDescription
1LH cylinder head exhaust Camshaft Position (CMP) sensor electrical connector (part of 12A581)
2W503275LH cylinder head exhaust CMP sensor bolt
36B288LH cylinder head exhaust CMP sensor
4LH cylinder head exhaust CMP sensor O-ring seal (part of 6B288)
5LH cylinder head intake Camshaft Position (CMP) sensor electrical connector (part of 12A581)
6W503275LH cylinder head intake CMP sensor bolt
76B288LH cylinder head intake CMP sensor
8LH cylinder head intake CMP sensor O-ring seal (part of 6B288)
9RH cylinder head exhaust Camshaft Position (CMP) sensor electrical connector (part of 12A581)
10W503275RH cylinder head exhaust CMP sensor bolt
116B288RH cylinder head exhaust CMP sensor
12RH cylinder head exhaust CMP sensor O-ring seal (part of 6B288)
13RH cylinder head intake Camshaft Position (CMP) sensor electrical connector (part of 12A581)
14W503275RH cylinder head intake CMP sensor bolt
156B288RH cylinder head intake CMP sensor
16RH cylinder head intake CMP sensor O-ring seal (part of 6B288)

Crankshaft Position (CKP) Sensor

Note. The LH catalytic converter must be removed to service the Crankshaft Position (CKP) sensor. For additional information, refer to EXHAUST SYSTEM .

Note. After completing the repairs, use the scan tool to perform the Misfire Monitor Neutral Profile Correction procedure, following the on-screen instructions.

Scheme 27

Scheme 27: Crankshaft Position (CKP) Sensor
ItemPart NumberDescription
1W701542Heat shield nut
2W701669Heat shield bolt
36K342Heat shield
46C070Rubber grommet cover
5Crankshaft Position (CKP) sensor electrical connector (part of 12A581)
66D327CKP sensor bolt
76C315CKP sensor

PCM

Note. The module configuration must be retrieved before the PCM is removed. Carry out the module configuration retrieval steps of the Programmable Module Installation (PMI) procedure.

Note. If the Programmable Module Installation (PMI) procedure was not successful in downloading the data from the vehicles original PCM, then the oil life data of the vehicle is lost. If this occurs, and the oil life cannot be determined through service history or customer interview, it is recommended the vehicle engine oil and filter be changed and the oil change reminder reset.

Note. After the PCM is installed, the module configuration must be restored. Carry out the module configuration restore steps of the Programmable Module Installation (PMI) procedure.

Note. After the PCM is installed, the Passive Anti-Theft System (PATS) must be reprogrammed. Carry out the Parameter Reset procedure. For additional information, refer to ANTI-THEFT - PASSIVE ANTI-THEFT SYSTEM (PATS) .

Note. After completing the repairs, use the scan tool to perform the Misfire Monitor Neutral Profile Correction procedure, following the on-screen instructions.

Scheme 28

Scheme 28: PCM
ItemPart NumberDescription
1PCM electrical connector (part of 12A581) (3 required)
2N804795PCM nut (2 required)
312A650PCM
412A696PCM gasket

Scheme 29

Scheme 29: Mass Air Flow (MAF) Sensor
ItemPart NumberDescription
1Mass Air Flow (MAF) sensor electrical connector (part of 14290)
2W709287MAF sensor screw (2 required)
312B579MAF sensor

Cylinder Head Temperature (CHT) Sensor

Note. The lower intake manifold must be removed to service the Cylinder Head Temperature (CHT) sensor. For additional information, refer to ENGINE - 3.5L for 3.5L engines or ENGINE MECHANICAL - 3.7L for 3.7L engines.

Scheme 30

Scheme 30: Cylinder Head Temperature (CHT) Sensor
ItemPart NumberDescription
1Cylinder Head Temperature (CHT) sensor electrical connector (part of 12A581)
26G004CHT sensor

Heated Oxygen Sensor (HO2S) and Catalyst Monitor Sensor (CMS) - RH Side

Note. If necessary, lubricate the Heated Oxygen Sensor (HO2S) and/or Catalyst Monitor Sensor (CMS) with penetrating and lock lubricant to assist in removal.

Note. Apply anti-seize to the threads of the HO2S and/or CMS prior to installing.

Note. The correct torque wrench setting must be calculated when using the Exhaust Gas Oxygen Sensor Socket to install the HO2S and/or CMS. (Scheme 30)

Scheme 31

Scheme 31: Heated Oxygen Sensor (HO2S) and Catalyst Monitor Sensor (CMS) - RH Side

Note. To install, tighten the HO2S and/or CMS to 48 Nm (35 lb-ft).

Scheme 32

Scheme 32
ItemPart NumberDescription
1Heated Oxygen Sensor (HO2S) electrical connector (part of 12A581)
29F472HO2S
3Catalyst Monitor Sensor (CMS) electrical connector (part of 12A581)
49G444CMS

Heated Oxygen Sensor (HO2S) and Catalyst Monitor Sensor (CMS) - LH Side

Note. If necessary, lubricate the Heated Oxygen Sensor (HO2S) and/or Catalyst Monitor Sensor (CMS) with penetrating and lock lubricant to assist in removal.

Note. Apply anti-seize to the threads of the HO2S and/or CMS prior to installing.

Note. The correct torque wrench setting must be calculated when using the Exhaust Gas Oxygen Sensor Socket to install the HO2S and/or CMS. (Scheme 32)

Note. To install, tighten the HO2S and/or CMS to 48 Nm (35 lb-ft).

Scheme 33

Scheme 33
ItemPart NumberDescription
1Heated Oxygen Sensor (HO2S) electrical connector (part of 12A581)
29F472HO2S
3Catalyst Monitor Sensor (CMS) electrical connector (part of 12A581)
49G444CMS

Variable Camshaft Timing (VCT) Oil Control Solenoid

Note. The LH and/or RH valve cover must be removed to service the Variable Camshaft Timing (VCT) oil control solenoid. For additional information, refer to ENGINE - 3.5L for 3.5L engines or ENGINE MECHANICAL - 3.7L for 3.7L engines.

Note. The VCT oil control solenoid bolt must be tightened in 2 stages.

Scheme 34

Scheme 34: Variable Camshaft Timing (VCT) Oil Control Solenoid
  1. Stage 1: Tighten to 8 Nm (71 lb-in)
  2. Stage 2: Tighten an additional 20 degrees.
ItemPart NumberDescription
1W500215RH exhaust Variable Camshaft Timing (VCT) oil control solenoid bolt
26B280ARH exhaust VCT oil control solenoid
3W500215RH intake Variable Camshaft Timing (VCT) oil control solenoid bolt
46B280ARH intake VCT oil control solenoid
5W500215LH exhaust Variable Camshaft Timing (VCT) oil control solenoid bolt
66B280ALH exhaust VCT oil control solenoid
7W500215LH intake Variable Camshaft Timing (VCT) oil control solenoid bolt
86B280ALH intake VCT oil control solenoid

Knock Sensor (KS)

Note. The thermostat housing must be removed to service the Knock Sensor (KS). For additional information, refer to ENGINE COOLING .

Note. The lower intake manifold must be removed to service the Knock Sensor (KS). For additional information, refer to ENGINE - 3.5L for 3.5L engines or ENGINE MECHANICAL - 3.7L for 3.7L engines.

Note. Remove and discard the coolant tube O-ring seal. Install a new O-ring seal and lubricate it with clean engine coolant before installing the coolant tube.

Scheme 35

Scheme 35: Knock Sensor (KS)
ItemPart NumberDescription
19N271Coolant tube
28565Coolant tube O-ring seal
3Knock Sensor (KS) electrical connector (part of 12A581)
4W704749KS bolt (2 required)
512A699KS

Crankshaft Position (CKP) Sensor - 2.0L GTDI

SPECIAL TOOLS CHART Crank Sensor Alignment Tool 303-1521 Timing Peg, Crankshaft TDC 303-507

Heated Oxygen Sensor (HO2S) - 2.0L GTDI

SPECIAL TOOLS CHART Socket, Exhaust Gas Oxygen Sensor 303-476 (T94P-9472-A)

ItemSpecification
High Temperature Nickel Anti-Seize Lubricant XL-2
Penetrating and Lock Lubricant (US); Penetrating Fluid (Canada) XL-1 (US); CXC-51-A (Canada)

MATERIAL SPECIFICATIONS CHART

Scheme 36

Scheme 36
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to «JACKING & LIFTING»(ref-494560).
  2. Loosen the 4 retainers and remove the underbody shield.
  3. Detach and disconnect the Heated Oxygen Sensor (HO2S) electrical connector. Using the Exhaust Gas Oxygen Sensor Socket, remove the HO2S. Calculate the correct torque wrench setting for the following torque. see scheme 38 To install, tighten to 48 Nm (35 lb-ft).
  4. To install, reverse the removal procedure. Apply a light coat of anti-seize lubricant to the threads of the HO2S.

Catalyst Monitor Sensor - 2.0L GTDI

SPECIAL TOOLS CHART Socket, Exhaust Gas Oxygen Sensor 303-476 (T94P-9472-A)

ItemSpecification
High Temperature Nickel Anti-Seize Lubricant XL-2
Penetrating and Lock Lubricant (US); Penetrating Fluid (Canada) XL-1 (US); CXC-51-A (Canada)

MATERIAL SPECIFICATIONS CHART

Scheme 37

Scheme 37
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to «JACKING & LIFTING»(ref-494560).
  2. Loosen the 4 retainers and remove the underbody shield.
  3. Detach and disconnect the Catalyst Monitor Sensor (CMS) electrical connector. Using the Exhaust Gas Oxygen Sensor Socket, remove the CMS. Calculate the correct torque wrench setting for the following torque. see scheme 41 To install, tighten to 48 Nm (35 lb-ft).
  4. To install, reverse the removal procedure. Apply a light coat of anti-seize lubricant to the threads of the CMS.

Fuel Rail Pressure (FRP) Sensor - 2.0L GTDI

ItemSpecification
Motorcraft® SAE 5W-30 Premium Synthetic Blend Motor Oil (US); Motorcraft® SAE 5W-30 Super Premium Motor Oil (Canada) XO-5W30-QSP (US); CXO-5W30-LSP12 (Canada); or equivalentWSS-M2C946-A, 5W30

MATERIAL SPECIFICATIONS CHART

Scheme 38

Scheme 38: Removal

Scheme 39

Scheme 39

Scheme 40

Scheme 40

Scheme 41

Scheme 41
  1. Remove the upper Charge Air Cooler (CAC) inlet tube and intermediate CAC inlet tube. For additional information, refer to «INTAKE AIR DISTRIBUTION & FILTERING»(ref-494599) .
  2. Rotate the accessory drive belt tensioner counterclockwise and position the accessory drive belt aside.
  3. Remove the 3 bolts and position the power steering pump aside. To install, tighten to 4 Nm (35 lb-in).
  4. Disconnect the Fuel Rail Pressure (FRP) sensor electrical connector.
  5. Remove the FRP sensor.

Scheme 42

Scheme 42: Installation

Scheme 43

Scheme 43

Scheme 44

Scheme 44
  1. Install the FRP sensor and tighten in the following 5 stages: Stage 1: Tighten to 6 Nm (53 lb-in). Stage 2: Tighten an additional 5 degrees. Stage 3: Loosen 90 degrees. Stage 4: Tighten to 6 Nm (53 lb-in). Stage 5: Tighten an additional 21 degrees.
  2. Connect the Fuel Rail Pressure (FRP) sensor electrical connector.
  3. Position the power steering pump and install the 3 bolts. Tighten to 25 Nm (18 lb-in).
  4. Rotate the accessory drive belt tensioner counterclockwise and position the accessory drive belt.
  5. Install the upper CAC inlet tube and intermediate CAC inlet tube. For additional information, refer to «INTAKE AIR DISTRIBUTION & FILTERING»(ref-494599) .

Scheme 45

Scheme 45: Removal and Installation
  1. Remove the valve cover. For additional information, refer to «ENGINE - 2.0L GTDI»(ref-494556) .
  2. Remove the 2 bolts and the Variable Camshaft Timing (VCT) oil control solenoids. To install, tighten to 10 Nm (89 lb-in).
  3. To install, reverse the removal procedure.

Scheme 46

Scheme 46: Removal and Installation
  1. Remove the intake manifold. For additional information, refer to «ENGINE - 2.0L GTDI»(ref-494556) .
  2. Disconnect the 2 KS electrical connectors and remove the 2 bolts and the 2 KS. To install, tighten to 20 Nm (177 lb-in).
  3. To install, reverse the removal procedure.