Contents Section: Engine - 3.0L (4V) All sections

Material — Part 2 Lincoln LS I рестайлинг

Engine - 3.0L (4V) 76 illustrations ~1232 words
  1. Position aside the inner splash shield. Remove the pin-type retainers. Position aside the inner splash shield.
  2. Disconnect the wheel speed sensor electrical connector.

Item 62: Anti-lock Brake Sensor Harness Removal Note

Scheme 201

Scheme 201
  1. Unclip the anti-lock brake harness from the brake hose.

Item 64: Brake Caliper Removal Note

  1. Position and secure the brake caliper aside.

Item 66: Upper Ball Joint Nut Removal Note

  1. Remove the nut and separate the ball joint from the spindle.

Item 68: Anti-lock Brake Sensor Electrical Connector Removal Note

Scheme 202

Scheme 202

Scheme 203

Scheme 203
  1. Position aside the inner splash shield. Remove the pin-type retainers. Position aside the inner splash shield.
  2. Disconnect the wheel speed sensor electrical connector.

Item 69: Anti-lock Brake Sensor Harness Removal Note

Scheme 204

Scheme 204
  1. Unclip the anti-lock brake harness from the brake hose.

Item 71: Brake Caliper Removal Note

  1. Position and secure the brake caliper aside.

Item 73: Upper Ball Joint Nut Removal Note

  1. Remove the nut and separate the ball joint from the spindle.

Item 75: Engine and Transmission Removal Note

Scheme 205

Scheme 205

Scheme 206

Scheme 206
  1. Remove the lower air deflector pin-type retainers and remove the air dam.
  2. Support the rear of the vehicle with suitable safety stands.
  3. Drain the engine oil. Tighten the drain plug.
  4. Install the special tools.

Item 81: Front Crossmember Bolts Removal Note

Scheme 207

Scheme 207

Scheme 208

Scheme 208
  1. Carefully lower the engine, transmission, front and center crossmembers, and the cooling system from the vehicle.
  2. Install the special tool to the engine.
  3. Install the special tool to the engine.

Item 83: Reservoir-to-Pump Supply Removal Note

Scheme 209

Scheme 209
  1. Drain the power steering pump into a suitable container and disconnect the return hose at the power steering pump.

Item 88: Power Steering Pump Removal Note

Scheme 210

Scheme 210
  1. Rotate the tensioner counterclockwise and remove the drive belt.

Item 112: Transmission Mounting Bolts Removal Note

Scheme 211

Scheme 211

Scheme 212

Scheme 212

Scheme 213

Scheme 213
  1. Remove the transmission from the engine and subframe assembly.
  2. Remove the LH engine mount nut.
  3. Remove the RH engine mount nut.
  4. Using the special tool and an engine crane, remove the engine from the subframe assembly.

Scheme 214

Scheme 214: Special Tool(s)

Scheme 215

Scheme 215: Disassembly

Scheme 216

Scheme 216

Scheme 217

Scheme 217

Scheme 218

Scheme 218

Scheme 219

Scheme 219

Scheme 220

Scheme 220

Scheme 221

Scheme 221

Scheme 222

Scheme 222

Scheme 223

Scheme 223

Scheme 224

Scheme 224

Scheme 225

Scheme 225

Scheme 226

Scheme 226

Scheme 227

Scheme 227

Scheme 228

Scheme 228

Scheme 229

Scheme 229

Scheme 230

Scheme 230

Scheme 231

Scheme 231

Scheme 232

Scheme 232

Scheme 233

Scheme 233

Scheme 234

Scheme 234

Scheme 235

Scheme 235
  1. Remove the components in the order indicated in the following illustration and table. (Scheme 249)
  2. Remove the components in the order indicated in the following illustration and table. (Scheme 250)
  3. Remove the components in the order indicated in the following illustration and table. (Scheme 251)
  4. Remove the components in the order indicated in the following illustration and table. (Scheme 252)
  5. Remove the components in the order indicated in the following illustration and table. (Scheme 253)
  6. Remove the components in the order indicated in the following illustration and table. (Scheme 254)
  7. Remove the components in the order indicated in the following illustration and table. (Scheme 255)
  8. Remove the components in the order indicated in the following illustration and table. (Scheme 256)
  9. Remove the components in the order indicated in the following illustration and table. (Scheme 257)
  10. Remove the components in the order indicated in the following illustration and table. (Scheme 258)
  11. Remove the components in the order indicated in the following illustration and table. (Scheme 259)
  12. Remove the components in the order indicated in the following illustration and table. (Scheme 260)
  13. Remove the components in the order indicated in the following illustration and table. (Scheme 261)
  14. Remove the components in the order indicated in the following illustration and table. (Scheme 262)
  15. Remove the components in the order indicated in the following illustration and table. (Scheme 263)
  16. Remove the components in the order indicated in the following illustration and table. (Scheme 264)
  17. Remove the components in the order indicated in the following illustration and table. (Scheme 265)
  18. Remove the components in the order indicated in the following illustration and table. (Scheme 266)
  19. Remove the components in the order indicated in the following illustration and table. (Scheme 267)
  20. Remove the components in the order indicated in the following illustration and table. (Scheme 268)
  21. Remove the components in the order indicated in the following illustration and table. (Scheme 269)

Item 3: Spacer Plate Disassembly Note

Scheme 236

Scheme 236

Scheme 237

Scheme 237
  1. Unclip the LH and RH wiring harness retainers.
  2. Remove the rear separator plate assembly.

Item 4: Crankshaft Rear Seal Disassembly Note

Scheme 238

Scheme 238
  1. Using the special tools, remove the crankshaft rear seal.
  2. Mount the engine on an engine stand.
  3. Remove the lifting equipment.

Item 23: Emissions Vacuum Hose Disassembly Note

Scheme 239

Scheme 239

Scheme 240

Scheme 240
  1. Disconnect the fuel pressure sensor jumper from the main vacuum harness.
  2. Disconnect the positive crankcase ventilation (PCV) tube at the rear of the upper intake manifold.

Item 25: Engine Wiring Harness Disassembly Note

Scheme 241

Scheme 241

Scheme 242

Scheme 242

Scheme 243

Scheme 243

Scheme 244

Scheme 244

Scheme 245

Scheme 245

Scheme 246

Scheme 246

Scheme 247

Scheme 247

Scheme 248

Scheme 248

Scheme 249

Scheme 249

Scheme 250

Scheme 250

Scheme 251

Scheme 251

Scheme 252

Scheme 252

Scheme 253

Scheme 253

Scheme 254

Scheme 254

Scheme 255

Scheme 255

Scheme 256

Scheme 256

Scheme 257

Scheme 257

Scheme 258

Scheme 258
  1. Disconnect the throttle body electrical connectors.
  2. Disconnect the intake manifold tuning (IMT) valve electrical connectors.
  3. Disconnect the fuel injector wiring harness connector.
  4. Disconnect the cylinder head temperature (CHT) sensor electrical connector.
  5. Disconnect the LH and RH camshaft position (CMP) sensor electrical connectors.
  6. Disconnect the crankshaft position (CKP) sensor electrical connector.
  7. Disconnect the oil pressure switch and oil temperature sensor electrical connectors.
  8. Disconnect the A/C electrical connector.
  9. Detach the three wiring harness retainers from the block.
  10. Detach the three wiring harness retainers.
  11. Remove the nut and wiring harness from the stud.
  12. Detach the two wiring harness retainers from the block. Disconnect the generator electrical connector.
  13. Disconnect the wiring harness retainers.
  14. Unclip the wiring harness retainer.
  15. Remove the bolts and the radio ignition interference capacitors.
  16. Unclip and disconnect the knock sensor (KS) electrical connector.
  17. Remove the four nuts and the wiring harness.
  18. Remove the nut and the bracket.
  19. Remove the nut and the ground strap.

Item 48: LH Exhaust Manifold Disassembly Note

  1. Discard the exhaust manifold gasket.

Items 49-51: Crankshaft Pulley, Bolt, and Washer Disassembly Note

Scheme 259

Scheme 259
  1. Using the special tool to hold the crankshaft pulley, remove and discard the bolt and washer.
  2. Using the special tool, remove the crankshaft pulley.

Item 52: Crankshaft Front Seal Disassembly Note

  1. Using the special tool, remove the crankshaft front seal. Discard the crankshaft front seal.

Item 72: RH Exhaust Manifold Disassembly Note

Scheme 260

Scheme 260
  1. Discard the exhaust manifold gasket.
  2. Remove the bolts and the RH engine mount bracket.

Items 84 and 85: LH Valve Cover and Valve Cover Gaskets Disassembly Note

Scheme 261

Scheme 261
  1. Remove the studs and bolts and remove the LH valve cover and gaskets. Discard the gaskets.

Items 88 and 89: RH Valve Cover and Valve Cover Gaskets Disassembly Note

Scheme 262

Scheme 262
  1. Remove the studs and bolts and remove the RH valve cover and gaskets. Discard the gaskets.

Item 92: Oil Pan Disassembly Note

Scheme 263

Scheme 263

Scheme 264

Scheme 264
  1. Remove the bolts and the oil pick-up tube. Inspect the O-ring seal for damage.
  2. Remove the nuts and the oil pan baffle.

Items 94 and 95: Engine Front Cover and Front Cover Gaskets Disassembly Note

Scheme 265

Scheme 265
  1. Remove the bolts, the engine front cover and the gasket. Discard the gasket.

Items 96-109: Timing Drive Components Disassembly Note

CAUTIONThis pulse wheel is used with several different engines. Install the pulse wheel with the keyway in the slot stamped "20-25-30 DAMB 30 RFF" only. This slot is also marked with an orange paint mark and aligns with the missing tooth in the trigger wheel.

Scheme 266

Scheme 266

Scheme 267

Scheme 267

Scheme 268

Scheme 268

Scheme 269

Scheme 269

Scheme 270

Scheme 270

Scheme 271

Scheme 271

Scheme 272

Scheme 272

Scheme 273

Scheme 273

Scheme 274

Scheme 274

Scheme 275

Scheme 275

Scheme 276

Scheme 276