Material — Part 1 Lincoln LS I рестайлинг

Material

MATERIAL SPECIFICATION CHART

Scheme 125

1. Remove the upper intake manifold. For additional information, refer to «UPPER INTAKE MANIFOLD»(ref-207552-S01926490352005113000000) .
2. Release the fuel system pressure. For additional information, refer to «FUEL SYSTEM»(ref-207559) .
3. Remove the components in the order indicated in the following illustration and table.
4. To install, reverse the removal procedure.

Item 2: Fuel Hose Removal Note

Scheme 126

Scheme 127

Scheme 128

Scheme 129

1. Remove the clip.
2. Install the special tool.
3. Close the special tool and push it into the open side of the cage.
4. Separate the fitting and remove the special tool.

Item 8: Lower Intake Manifold Gaskets Installation Note

1. Clean and inspect the lower intake manifold gaskets. Install new gaskets if necessary.

Item 6: Lower Intake Manifold Bolts Installation Note

Scheme 130

1. Tighten the lower intake manifold bolts in the sequence shown.

Item 2: Fuel Hose Installation Note

Scheme 131

1. Connect the spring lock coupling. Clean and inspect both coupling ends. Lubricate the O-rings with clean engine oil. Connect the coupling. Pull on the coupling to make sure it is fully engaged. Install the clip.

MATERIAL SPECIFICATION CHART

Scheme 132

Scheme 133

1. Disconnect the battery ground cable.
2. Remove the LH ignition coils. For additional information, refer to «INTAKE AIR, FUEL CHARGING, STARTING & ENGINE ELECTRONICS - 3.0L (4V)»(ref-207555).
3. Remove the components in the order indicated in the following illustration and table. (Scheme 135)
4. Remove the components in the order indicated in the following illustration and table. (Scheme 136)
5. To install, reverse the removal procedure.

Items 16,17, and 18 Valve Cover, Valve Cover Bolts and Valve Cover Stud Bolts Installation Note

1. Clean the cylinder head-to-valve cover sealing surface.
2. Apply an 8 mm (0.32 in) bead of silicone gasket and sealant to the cylinder head half-round surface and to the front cover-to-cylinder head joint face.
3. Install the LH valve cover, and tighten the bolts and stud bolts in the sequence shown. (Scheme 138)

MATERIAL SPECIFICATION CHART

Scheme 134

Scheme 135

1. Disconnect the battery ground cable.
2. Remove the RH ignition coils. For additional information, refer to «INTAKE AIR, FUEL CHARGING, STARTING & ENGINE ELECTRONICS - 3.0L (4V)»(ref-207555).
3. Remove the components in the order indicated in the following illustration and table. (Scheme 139)
4. Remove the components in the order indicated in the following illustration and table. (Scheme 140)
5. To install, reverse the removal procedure.

Items 8, 9, and 10: Valve Cover, Valve Cover Stud Bolts and Valve Cover Bolts Installation Note

1. Clean the cylinder head-to-valve cover sealing surface.
2. Apply an 8 mm (0.32 in) bead of silicone gasket and sealant to the cylinder head half-round surface and to the front cover-to-cylinder head joint face.
3. Install the RH valve cover, and tighten the bolts and stud bolts in the sequence shown. (Scheme 142)

Scheme 136

MATERIAL SPECIFICATION CHART

Scheme 137

1. With the vehicle in neutral, position it on a hoist.
2. Remove the accessory drive belt. For additional information, refer to «ACCESSORY DRIVE BELT, TENSIONER AND PULLEY»(ref-207552-S23706520502005113000000) in this section.
3. Remove the front center splash shield.
4. Remove the components in the order indicated in the following illustration and table.
5. To install, reverse the removal procedure.

Items 1 and 2: Crankshaft Pulley Bolt and Washer Removal Note

Scheme 138

1. Using the special tool to hold the crankshaft pulley, remove and discard the bolt.

Item 3: Crankshaft Pulley Removal Note

1. Using the special tool, remove the crankshaft pulley.

Item 4: Crankshaft Front Seal Removal Note

1. Using the special tool, remove the crankshaft front seal.

Item 4: Crankshaft Front Seal Installation Note

Scheme 139

1. Lubricate the inside diameter of the crankshaft front seal with clean engine oil.
2. Using the special tool, install the crankshaft front oil seal.

Item 3: Crankshaft Pulley Installation Note

1. Apply silicone gasket and sealant to the end of the keyway slot.
2. Using the special tool, install the crankshaft pulley.

Scheme 140

Items 1 and 2: Crankshaft Pulley Bolt and Washer Installation Note

Scheme 141

1. Using the special tool to hold the crankshaft pulley, install a new bolt. Tighten the bolt in four stages: Stage 1: Tighten to 120 N.m (89 lb-ft). Stage 2: Loosen one full turn (360 degrees). Stage 3: Tighten to 50 N.m (37 lb-ft). Stage 4: Tighten an additional 90 degrees.

MATERIAL SPECIFICATION CHART

Scheme 142

Scheme 143

1. Remove the RH valve cover. For additional information, refer to «VALVE COVER RH»(ref-207552-S01143365862005113000000) in this section.
2. Remove the LH valve cover. For additional information, refer to «VALVE COVER LH»(ref-207552-S00481879552005113000000) in this section.
3. Remove the belt idler pulleys and the belt tensioner. For additional information, refer to «ACCESSORY DRIVE BELT, TENSIONER AND PULLEY»(ref-207552-S23706520502005113000000) in this section.
4. Remove the coolant pump. For additional information, refer to «ENGINE COOLING»(ref-207554) .
5. Disconnect the upper radiator hose.
6. Remove the fuel tube bracket bolt.
7. Disconnect the lower radiator hose.
8. Remove the oil pan. For additional information, refer to «OIL PAN, OIL PUMP, OIL PUMP SCREEN AND PICKUP TUBE»(ref-207552-S22789148752005113000000) in this section.
9. Remove the power steering pump. For additional information, refer to «STEERING SYSTEM»(ref-207550) .
10. Remove the crankshaft front oil seal. For additional information, refer to «CRANKSHAFT PULLEY AND CRANKSHAFT SEAL»(ref-207552-S13884443332005113000000) in this section.
11. Remove the components in the order indicated in the following illustration and table.
12. To install, reverse the removal procedure.

Items 5 and 6: Engine Front Cover and Engine Front Cover Gaskets Removal Note

1. Remove the fasteners and the engine front cover. Discard the gasket.

Scheme 144

Items 4-6: Engine Front Cover, Engine Front Cover Fasteners and Engine Front Cover Gaskets Installation Note

1. Clean the sealing surfaces on the engine and the engine front cover.
2. Apply a 6 mm (0.24 in) diameter dot of silicone gasket and sealant to the areas indicated. Install a new gasket.
3. Position the front cover and tighten the bolts in the sequence shown.

MATERIAL SPECIFICATION CHART

Scheme 145

1. Remove the LH valve cover. For additional information, refer to «VALVE COVER LH»(ref-207552-S00481879552005113000000) in this section.
2. Remove the RH valve cover. For additional information, refer to «VALVE COVER RH»(ref-207552-S01143365862005113000000) in this section.
3. Remove the components in the order indicated in the following illustration and table.
4. To install, reverse the removal order.

Items 1 and 3: Variable Camshaft Timing (VCT) System Oil Filter Cap Removal Note

1. Remove the bolt and the variable camshaft timing (VCT) solenoid.

Items 1 and 3: VCT System Oil Filter Cap Installation Note

1. Install VCT solenoid and the bolt.

Scheme 146

MATERIAL SPECIFICATION CHART

MATERIAL SPECIFICATION CHART

MATERIAL SPECIFICATION CHART

MATERIAL SPECIFICATION CHART

Scheme 147

1. With the vehicle in NEUTRAL, position on a hoist.
2. Drain the engine cooling system. For additional information, refer to «ENGINE COOLING»(ref-207554) .
3. Remove the LH exhaust manifold. For additional information, refer to «EXHAUST MANIFOLD - LH»(ref-207552-S00336559012005113000000) in this section.
4. Remove the components in the order indicated in the following illustration and table.
5. To install, reverse the removal procedure.
6. Fill and bleed the engine cooling system. For additional information, refer to «ENGINE COOLING»(ref-207554) .

Items 2 and 3: Oil Cooler Bolt and Oil Cooler Installation Note

Scheme 148

1. Install the oil cooler and bolt finger-tight. Rotate the oil cooler clockwise until the locating pin hits the stop. Tighten the bolt to specification.

MATERIAL SPECIFICATION CHART

Scheme 149

1. Remove the LH engine mount. For additional information, refer to «ENGINE MOUNT - LH»(ref-207552-S13147762882005113000000) in this section.
2. If equipped, remove the oil cooler. For additional information, refer to «OIL COOLER»(ref-207552-S13701733422005113000000) in this section.
3. Drain the engine oil.
4. Remove the components in the order indicated in the following illustration and table.
5. To install, reverse the removal procedure.
6. Fill the engine with clean engine oil.

Item 8: Oil Filter Adapter Installation Note

1. Clean and inspect the oil filter adapter and engine mating surfaces.

Items 4-7, Oil Filter Adapter Banjo Bolt, O-ring, Oil Filter Adapter Bolts, and Oil Filter Adapter Stud Bolt Installation Note

1. Install the O-ring seal on the banjo bolt and lubricate with clean engine oil.
2. Install the oil filter adapter banjo bolt, bolts, and studbolt hand tight. Tighten the bolts in six stages. Stage 1: Tighten the banjo bolt to 30 N.m (22 lb-ft). Stage 2: Tighten the bolts to 26 N.m (19 lb-ft). Stage 3: Tighten the studbolt to 25 N.m (18 lb-ft). Stage 4: Tighten the banjo bolt to 155 N.m (114 lb-ft). Stage 5: Tighten the bolts to 40 N.m (30 lb-ft). Stage 6: Tighten the bolts an additional 90 degrees.

Item 1: Oil Filter Installation Note

1. Using an oil filter strap wrench, install the oil filter until the seal makes contact. Tighten an additional 270 degrees.

Scheme 150

1. Remove the components in the order indicated in the following illustration and table.
2. To install, reverse the removal procedure.

MATERIAL SPECIFICATION CHART

Scheme 151

1. Remove the components in the order indicated in the following illustration and table.
2. To install, reverse the removal procedure.

Scheme 152

MATERIAL SPECIFICATION CHART

Scheme 153

Scheme 154

Scheme 155

1. With the vehicle in NEUTRAL position it on a hoist.
2. Remove the radiator upper sight shield.
3. Remove the air cleaner assembly. For additional information refer to «INTAKE AIR, FUEL CHARGING, STARTING & ENGINE ELECTRONICS - 3.0L (4V)»(ref-207555).
4. Install the special tools.
5. Remove the steering gear. For additional information, refer to «STEERING SYSTEM»(ref-207550).
6. Remove the RH front splash shield, the LH front splash shield, and the front center splash shield.
7. Remove the generator. For additional information, refer to «GENERATORS & REGULATORS»(ref-164721).
8. Remove the A/C compressor. For additional information, refer to «CLIMATE CONTROL SYSTEM»(ref-207561).
9. Drain the engine oil.
10. To remove individual components, only carry out the listed steps. COMPONENT STEPS SPECIFICATION CHART Component Steps Oil pan 1-5 Oil pump screen and pickup tube 1-9 Oil pump 1-11
11. Remove the components in the order indicated in the following illustration and table. (Scheme 182)
12. Remove the components in the order indicated in the following illustration and table. (Scheme 183)
13. To install, reverse the removal procedure.

Item 4: Oil Pan Removal Note

Scheme 156

Scheme 157

Scheme 158

Scheme 159

Scheme 160

Scheme 161

1. Remove the eight bolts and the two front I-braces.
2. Remove the LH lower control arm through-bolt.
3. Remove the RH lower control arm through-bolt.
4. Remove the LH and RH engine mount nuts.
5. Remove the LH subframe bolts.
6. Remove the RH subframe bolts.
7. Gently pry the subframe down and remove the oil pan.

Item 5: Oil Pan Gasket Removal Note

1. Discard the oil pan gasket.

Items 9 and 10: Oil Pump and Bolts Removal Note

1. Remove the timing drive components. For additional information, refer to «TIMING DRIVE COMPONENTS»(ref-207552-S16094195452005113000000) in this section.

Items 9 and 10: Oil Pump and Bolts Installation Note

1. Install the timing drive components. For additional information, refer to «TIMING DRIVE COMPONENTS»(ref-207552-S16094195452005113000000) in this section.

Items 3, 4, and 5: Oil Pan Fasteners, Oil Pan, and Oil Pan Gasket Installation Note

Scheme 162

Scheme 163

Scheme 164

Scheme 165

Scheme 166

Scheme 167

1. Apply a 10 mm (0.40 in) dot of silicone gasket and sealant to the oil pan gasket in the indicated positions.
2. Gently pry the subframe down and install the oil pan.
3. Position the oil pan and install the studs and bolts. Tighten the bolts in the sequence shown. (Scheme 193)
4. Install the RH subframe bolts.
5. Install the LH subframe bolts.
6. Install the LH and RH engine mount nuts.
7. Install the RH lower control arm through-bolt.
8. Install the LH lower control arm through-bolt.
9. Install the eight bolts and the two front I-braces.

Scheme 168

MATERIAL SPECIFICATION CHART

Scheme 169

1. Remove the transmission. For additional information, refer to «AUTOMATIC TRANSMISSION - 5R55S»(ref-207557) .
2. Remove the components in the order indicated in the following illustration and table. To remove individual components, carry out only the listed steps. COMPONENT STEPS SPECIFICATION CHART Component Steps Flexplate 1-2 Crankshaft rear seal 1-4
3. To install, reverse the removal procedure.

Item 4: Crankshaft Rear Seal Removal Note

Scheme 170

1. Using the special tools, remove the crankshaft rear seal.

Item 4: Crankshaft Rear Seal Installation Note

Scheme 171

1. Lubricate the outer lips and the inner seal on the crankshaft rear seal with clean engine oil.
2. Using the special tools, install the crankshaft rear oil seal.

Scheme 172

1. With the vehicle in neutral, position it on a hoist.
2. Remove the intake manifold tuning valves. For additional information, refer to «INTAKE AIR, FUEL CHARGING, STARTING & ENGINE ELECTRONICS - 3.0L (4V)»(ref-207555) .
3. Remove the fresh air inlet duct housing. For additional information, refer to «INTAKE AIR, FUEL CHARGING, STARTING & ENGINE ELECTRONICS - 3.0L (4V)»(ref-207555) .
4. Remove the components in the order indicated in the following illustration and table.
5. To install, reverse the removal procedure.

Item 3: RH Engine Mount Removal Note

1. Raise the engine and remove the engine mount.

Scheme 173

1. With the vehicle in neutral, position it on a hoist.
2. Remove the intake manifold tuning valves. For additional information, refer to «INTAKE AIR, FUEL CHARGING, STARTING & ENGINE ELECTRONICS - 3.0L (4V)»(ref-207555) .
3. Remove the fresh air inlet duct housing. For additional information, refer to «CLIMATE CONTROL SYSTEM»(ref-207561) . .
4. Remove the components in the order indicated in the following illustration and table.
5. To install, reverse the removal procedure.

Item 2: Intermediate Shaft Pinch Bolt Removal Note

1. Disconnect the steering coupling.

Item 9: Center Crossmember Bolts Removal Note

1. Loosen the center crossmember bolts.

Item 10: LH Engine Mount Removal Note

1. Raise the engine and lower the center crossmember to remove the LH engine mount.

Scheme 174

Scheme 175

Scheme 176

Scheme 177

Scheme 178

Scheme 179

Scheme 180

Scheme 181

Scheme 182

Scheme 183

Scheme 184

Scheme 185

Scheme 186

Scheme 187

Scheme 188

Scheme 189

1. With the vehicle in NEUTRAL, position on a hoist.
2. Release the fuel system pressure. For additional information, refer to «FUEL SYSTEM»(ref-207559).
3. Disconnect the battery ground cable.
4. Remove the air cleaner assembly. For additional information, refer to «INTAKE AIR, FUEL CHARGING, STARTING & ENGINE ELECTRONICS - 3.0L (4V)»(ref-207555).
5. Drain the engine cooling system. For additional information, refer to «ENGINE COOLING»(ref-207554).
6. Discharge the A/C system. For additional information, refer to «CLIMATE CONTROL SYSTEM»(ref-207561).
7. Remove the clean air inlet duct. For additional information, refer to «CLIMATE CONTROL SYSTEM»(ref-207561).
8. Remove the three-way catalytic converter (TWC). For additional information, refer to «EXHAUST SYSTEM»(ref-207558).
9. Remove the drive shaft. For additional information, refer to «DRIVELINE SYSTEM»(ref-207547).
10. Remove the components in the order indicated in the following illustration and table. (Scheme 207)
11. Remove the components in the order indicated in the following illustration and table. (Scheme 208)
12. Remove the components in the order indicated in the following illustration and table. (Scheme 209)
13. Remove the components in the order indicated in the following illustration and table. (Scheme 210)
14. Remove the components in the order indicated in the following illustration and table. (Scheme 211)
15. Remove the components in the order indicated in the following illustration and table. (Scheme 212)
16. Remove the components in the order indicated in the following illustration and table. (Scheme 213)
17. Remove the components in the order indicated in the following illustration and table. (Scheme 214)
18. Remove the components in the order indicated in the following illustration and table. (Scheme 215)
19. Remove the components in the order indicated in the following illustration and table. (Scheme 216)
20. Remove the components in the order indicated in the following illustration and table. (Scheme 217)
21. Remove the components in the order indicated in the following illustration and table. (Scheme 218)
22. Remove the components in the order indicated in the following illustration and table. (Scheme 219)
23. Remove the components in the order indicated in the following illustration and table. (Scheme 220)
24. Remove the components in the order indicated in the following illustration and table. (Scheme 221)

Item 2: Spring Lock Coupling Removal Note

Scheme 190

Scheme 191

Scheme 192

Scheme 193

1. Remove the clip.
2. Install the special tool.
3. Close the special tool and push it into the open side of the cage.
4. Separate the fitting and remove the special tool.

Item 14: Heater Hoses Removal Note

1. Disconnect the three quick disconnect couplings from the coolant control valve hose at the heater tube assembly. For additional information, refer to Heater Hose Coupling in «CLIMATE CONTROL SYSTEM»(ref-207561) .

Item 15: Water Valve Electrical Connector Removal Note

Scheme 194

1. Disconnect the water valve electrical connector, unclip the harness from the radiator support and position the harness aside.

Item 32: A/C Low Pressure Hose Removal Note

Scheme 195

1. Disconnect the low pressure A/C hose.

Item 37: Vapor Tube Removal Note

1. Remove the vapor tube from the vapor management valve (VMV).

Item 51: Torque Converter Nuts Removal Note

1. Make sure to mark the torque converter-to-flywheel location.

Item 54: Shift Cable Removal Note

Scheme 196

1. Disconnect the shift cable from the shifter.

Item 55: Shift Cable Removal Note

Scheme 197

1. Unclip the shift cable from the bracket.

Item 56: Power Steering Rack Electrical Connector Removal Note

Scheme 198

1. Disconnect the rack and pinion steering unit electrical connectors and remove the tie-strap.

Item 60: Steering Shaft Removal Note

1. Disconnect the intermediate shaft from the steering gear.

Item 61: Anti-lock Brake Sensor Electrical Connector Removal Note

Scheme 199

Scheme 200