REASSEMBLY
HINT
Use high-temperature grease to lubricate the bearing and gears when assembling the starter.
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- INSTALL PLANETARY GEAR Apply grease to the planetary gears and pin parts of the planetary shaft. Install the 3 planetary gears.
- INSTALL RUBBER SEAL Install the rubber seal.
- INSTALL STARTER ARMATURE ASSEMBLY Apply grease to the plate washer and a new snap ring. NOTE: Be sure to install the snap ring in the armature shaft groove securely. Be sure to properly install the snap ring because it expands easily. Install the starter armature to the starter commutator end frame. Using snap ring pliers, install the plate washer and a new snap ring. TEXT IN ILLUSTRATION *1 Snap Ring Pliers Using a vernier caliper, measure the length of the snap ring. TEXT IN ILLUSTRATION *1 Length Maximum length 5.0 mm (0.196 in.) If the length is greater than the maximum, replace it with a new snap ring.
- INSTALL STARTER COMMUTATOR END FRAME COVER Install the end frame cover to the commutator end frame.
- INSTALL STARTER ARMATURE PLATE Insert the starter armature plate to the starter yoke. TEXT IN ILLUSTRATION *1 Keyway *2 Key Align the keyway of the starter armature plate with the key inside the starter yoke, and install the starter armature plate.
- INSTALL STARTER COMMUTATOR END FRAME ASSEMBLY Align the rubber of the end frame with the cutout of the starter yoke. TEXT IN ILLUSTRATION *1 Cutout *2 Rubber Install the end frame to the starter yoke. NOTE: The magnet of the starter yoke may attract the starter armature when the starter commutator end frame is installed, causing the magnet to break.
- INSTALL STARTER YOKE ASSEMBLY Align the protrusion of the starter yoke with the cutout of the repair service starter kit. TEXT IN ILLUSTRATION *1 Cutout *2 Protrusion Install the starter yoke with the 2 through-bolts. Torque: 6.0 N*m (61 kgf*cm, 53 in.*lbf)
- INSTALL MAGNETIC SWITCH ASSEMBLY Apply grease to the plunger and the hook. Hang the plunger hook of the magnetic switch to the drive lever. Install the magnetic switch with the 2 nuts. Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf) Connect the lead wire to the magnetic switch with the nut. Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)