Windshield / Windowglass: Diagnosis Lexus RX II facelift

HOW TO PROCEED WITH TROUBLESHOOTING

HINT

1. Use this procedure to troubleshoot the power window control system.
2. The intelligent tester should be used in steps 3 and 5 .

1. VEHICLE BROUGHT TO WORKSHOP
2. CUSTOMER PROBLEM ANALYSIS CHECK AND SYMPTOM CHECK
3. CHECK COMMUNICATION FUNCTION OF MULTIPLEX COMMUNICATION SYSTEM (BEAN) HINT: See «HOW TO PROCEED WITH TROUBLESHOOTING»(ref-236026-S07937986392006062900000) Use the intelligent tester to confirm normal function of the multiplex communication system. (ECU unconnected, communication line malfunctioning) Without code outputs, proceed to A. (ECU unconnected, communication line malfunctioning) With code outputs, proceed to B. B: Go to «MULTIPLEX COMMUNICATION SYSTEM»(ref-236026-S31587020652006062900000) A: Go to next step.
4. PROBLEM SYMPTOMS TABLE HINT: See «PROBLEM SYMPTOMS TABLE»(ref-236041-S10464247542006062900000)
5. OVERALL ANALYSIS AND TROUBLESHOOTING Data list/Active test HINT: See «DATA LIST / ACTIVE TEST»(ref-236041-S26890488952006062900000) Circuit inspection Terminal of ECU HINT: See «TERMINALS OF ECU»(ref-236041-S40353330772006062900000)
6. ADJUST, REPAIR OR REPLACE NEXT
7. RESET POWER WINDOW MOTOR HINT: See «CUSTOMIZE PARAMETERS»(ref-236041-S33182869222006062900000) NEXT: END

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1. CHECK WINDOW LOCK SWITCH Check that the front passenger side power window and rear power window operation is disabled when the window lock switch of the power window master switch is pressed. standard: Front passenger side power window and rear power window operation is disabled. Check that the front passenger side power window and rear power windows can be operated when the window lock switch is pressed again. standard: Front passenger side power window and rear power windows can be operated.
2. CHECK MANUAL UP/DOWN FUNCTION Check that the driver side power window operates as follows: Standard DRIVER SIDE POWER WINDOW OPERATION Condition Master Switch Switch Operation Power Window Ignition switch ON Driver side Pulled halfway up UP (Closed) Pushed halfway down DOWN (Open) Check that the power windows except the driver side power window operates as follows: Standard POWER WINDOWS EXCEPT DRIVER SIDE POWER WINDOW OPERATION Condition Master Switch Switch Operation Power Window Ignition switch ON Window lock switch OFF Passenger side Pulled halfway up UP (Closed) Pushed halfway down DOWN (Open) Rear LH Pulled halfway up UP (Closed) Pushed halfway down DOWN (Open) Rear RH Pulled halfway up UP (Closed) Pushed halfway down DOWN (Open)
3. CHECK AUTO UP/DOWN FUNCTION Check that the driver side power window operates as follows: Standard DRIVER SIDE POWER WINDOW OPERATION Condition Master Switch Switch Operation Power Window Ignition switch ON Driver side Pulled halfway up UP (Closed) Pushed halfway down DOWN (Open) Check that the power windows except the driver side power window operate as follows: Standard POWER WINDOWS EXCEPT DRIVER SIDE POWER WINDOW OPERATION Condition Master Switch Switch Operation Power Window Ignition switch ON Window lock switch OFF Passenger side Pulled halfway up UP (Closed) Pushed halfway down DOWN (Open) Rear LH Pulled halfway up UP (Closed) Pushed halfway down DOWN (Open) Rear RH Pulled halfway up UP (Closed) Pushed halfway down DOWN (Open)
4. CHECK REMOTE MANUAL UP/DOWN FUNCTION Check that the power windows except the driver side power window operate as follows: Standard POWER WINDOWS EXCEPT DRIVER SIDE POWER WINDOW OPERATION Condition Master Switch Switch Operation Power Window Ignition switch ON Window lock switch OFF Passenger side Pulled halfway up UP (Closed) Pushed halfway down DOWN (Open) Rear LH Pulled halfway up UP (Closed) Pushed halfway down DOWN (Open) Rear RH Pulled halfway up UP (Closed) Pushed halfway down DOWN (Open)
5. CHECK REMOTE AUTO UP/DOWN FUNCTION Check that the power windows except the driver side power window operate as follows: Standard POWER WINDOWS EXCEPT DRIVER SIDE POWER WINDOW OPERATION Condition Master Switch Switch Operation Power Window Ignition switch ON Window lock switch OFF Passenger side Pulled halfway up UP (Closed) Pushed halfway down DOWN (Open) Rear LH Pulled halfway up UP (Closed) Pushed halfway down DOWN (Open) Rear RH Pulled halfway up UP (Closed) Pushed halfway down DOWN (Open)
6. MANUAL UP/DOWN FUNCTION USING DRIVER SIDE DOOR LOCK KEY CYLINDER Check that all power windows and sliding roof (standard type only) operate as follows, when the key is inserted into the driver side door lock key cylinder: Standard POWER WINDOWS AND SLIDING ROOF (STANDARD TYPE ONLY) OPERATION Condition Key Operation Position/Operation No key in ignition key cylinder Turned left (LOCK) for more than 1.5 sec. Driver and passenger side power windows/UP Turned left (LOCK) for more than 2.0 sec. Rear LH and RH power windows/UP Turned left (LOCK) for more than 2.5 sec. Sliding roof/CLOSE Turned right (UNLOCK) for more than 1.5 sec. Driver and passenger side power windows/DOWN Turned right (UNLOCK) for more than 2.0 sec. Rear LH and RH power windows/DOWN Turned right (UNLOCK) for more than 2.5 sec. Sliding roof/OPEN
7. CHECK MANUAL DOWN FUNCTION USING TRANSMITTER Check that all power windows and sliding roof (standard type only) operate as follows when operating the transmitter: Standard POWER WINDOWS AND SLIDING ROOF (STANDARD TYPE ONLY) OPERATION Condition Transmitter Operation Position/Operation No key in ignition key cylinder Any door unlocked UNLOCK switch pressed for more than 1.5 sec. Driver and passenger side power windows/DOWN UNLOCK switch pressed for more than 2.0 sec. Rear LH and RH power windows/DOWN UNLOCK switch pressed for more than 2.5 sec. Sliding roof/OPEN HINT: For a sign for starting operation, the wireless door lock buzzer sounds once (answer-back).
8. CHECK POWER WINDOW OPERATION FUNCTION AFTER IGNITION SWITCH IS TURNED OFF When both of the following conditions are fulfilled, check that the power windows can be operated even after the ignition switch is turned off. Within 45 seconds after the ignition switch is turned off. The front doors are closed.
9. CHECK JAM PROTECTION FUNCTION HINT: The jam protection function prevents any part of your body from getting caught by accident between the door frame and the door glass during power window operation. NOTE: If the power window motor has been reset, raise and lower the door glass several times using MANUAL function before performing the check. Check that the door glass goes down by approx. 50 mm (1.97 in.) right when something gets caught between the door frame and door glass during power window operation. However, when the opening between the door frame and the door glass is less than 200 mm (7.87 in.), the door glass continues to go down and does not stop until an opening of 200 mm (7.87 in.) is achieved. Operative conditions: AUTO UP AUTO UP function after the ignition switch is turned off MANUAL UP function after the ignition switch is turned off MANUAL UP function using the driver side door lock key cylinder

INSPECTION

1. INSPECT POWER WINDOW REGULATOR MOTOR (FRONT RH) Remove the power window regulator motor. Apply battery voltage to the motor connector according to the table below. NOTE: Do not apply battery to any terminals except terminals 1 and 2. Standard POWER WINDOW REGULATOR MOTOR (FRONT RH) Measurement Condition Specified Condition Battery positive (+) --> Terminal 1 (D) Battery negative (-) --> Terminal 2 (U) Motor gear rotates clockwise Battery positive (+) --> Terminal 2 (U) Battery negative (-) --> Terminal 1 (D) Motor gear rotates counterclockwise
2. INSPECT POWER WINDOW REGULATOR MOTOR (FRONT LH) Remove the power window regulator motor. Apply battery voltage to the motor connector according to the table below. NOTE: Do not apply battery to any terminals except terminals 1 and 2. Standard POWER WINDOW REGULATOR MOTOR (FRONT LH) Measurement Condition Specified Condition Battery positive (+) --> Terminal 1 (D) Battery negative (-) --> Terminal 2 (U) Motor gear rotates counterclockwise Battery positive (+) --> Terminal 2 (U) Battery negative (-) --> Terminal 1 (D) Motor gear rotates clockwise
3. INSPECT POWER WINDOW REGULATOR MOTOR (REAR RH) Remove the power window regulator motor. Apply battery voltage to the motor connector according to the table below. NOTE: Do not apply battery to any terminals except terminals 1 and 2. Standard POWER WINDOW REGULATOR MOTOR (REAR RH) Measurement Condition Specified Condition Battery positive (+) --> Terminal 1 (D) Battery negative (-) --> Terminal 2 (U) Motor gear rotates clockwise Battery positive (+) --> Terminal 2 (U) Battery negative (-) --> Terminal 1 (D) Motor gear rotates counterclockwise
4. INSPECT POWER WINDOW REGULATOR MOTOR (REAR LH) Remove the power window regulator motor. Apply battery voltage to the motor connector according to the table below. NOTE: Do not apply battery to any terminals except terminals 1 and 2. Standard POWER WINDOW REGULATOR MOTOR (REAR LH) Measurement Condition Specified Condition Battery positive (+) --> Terminal 1 (D) Battery negative (-) --> Terminal 2 (U) Motor gear rotates counterclockwise Battery positive (+) --> Terminal 2 (U) Battery negative (-) --> Terminal 1 (D) Motor gear rotates clockwise

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1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation (See «PRECAUTION»(ref-235989-S34840945282006062900000) ).
2. REMOVE FRONT WIPER ARM LH (See «REMOVAL»(ref-236012-S31141822122006062900000) )
3. REMOVE FRONT WIPER ARM RH (See «REMOVAL»(ref-236012-S31141822122006062900000) )
4. REMOVE FRONT FENDER TO COWL SIDE SEAL LH
5. REMOVE FRONT FENDER TO COWL SIDE SEAL RH
6. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY (See «REMOVAL»(ref-236012-S31141822122006062900000) )
7. REMOVE INNER REAR VIEW MIRROR ASSEMBLY (See «REMOVAL»(ref-236042-S01413139172006062900000) )
8. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP LH
9. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP RH
10. REMOVE FRONT PILLAR GARNISH LH (See «REMOVAL»(ref-236043-S15102720402006062900000) )
11. REMOVE FRONT PILLAR GARNISH RH
12. REMOVE MAP LIGHT ASSEMBLY (See «REMOVAL»(ref-236043-S15102720402006062900000) )
13. REMOVE VISOR ASSEMBLY LH (See «REMOVAL»(ref-236043-S15102720402006062900000) )
14. REMOVE VISOR ASSEMBLY RH
15. REMOVE VISOR HOLDER (See «REMOVAL»(ref-236043-S15102720402006062900000) )
16. REMOVE ASSIST GRIP SUB-ASSEMBLY (See «REMOVAL»(ref-236043-S15102720402006062900000) )
17. REMOVE ROOF HEADLINING ASSEMBLY (See «REMOVAL»(ref-236043-S15102720402006062900000) )
18. REMOVE RAIN SENSOR (w/Auto Wiper) (See «RAIN SENSOR»(ref-236012-S40846630882006062900000) )
19. REMOVE WINDSHIELD MOLDING OUTSIDE Using a knife, cut off the molding, as shown in the illustration. NOTE: Do not damage the vehicle body with the knife. Remove the remaining molding from the vehicle body. HINT: When removing, make a partial cut, then pull and remove it by hand. Disconnect the connector as shown in the illustration (w/Deicer).
20. REMOVE WINDSHIELD GLASS Pass a piano wire between the vehicle body and glass from the interior. Tie both wire ends to wooden blocks or similar objects. NOTE: When separating the glass, take care not to damage the paint and the interior and exterior ornaments. To prevent the safety pad from being scratched when removing the glass, place a plastic sheet between the piano wire and safety pad. HINT: Apply protective tape to the outer surface to prevent the surface from being scratched. Cut off the adhesive by pulling the piano wire around the glass. Disengage the stoppers. Using a suction cup, remove the glass. NOTE: Leave as much adhesive on the vehicle body as possible when removing the glass.
21. REMOVE WINDSHIELD GLASS RETAINER Remove the windshield glass retainer.
22. REMOVE WINDSHIELD GLASS NO.2 STOPPER Using a scraper, remove the windshield glass No.2 stoppers.
23. REMOVE WINDSHIELD GLASS NO.1 STOPPER Remove the windshield glass No.1 stoppers.
24. CLEAN WINDSHIELD GLASS Using a scraper, remove the damaged stoppers, dam and adhesive sticking to the glass. Clean the outer circumference of the glass with white gasoline. NOTE: Do not touch the glass surface after cleaning it. Be careful not to damage the glass. Even if using a new glass, clean the glass with white gasoline.

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1. INSTALL WINDSHIELD GLASS NO.1 STOPPER Install 2 new stoppers to the vehicle body, as shown in the illustration.
2. INSTALL WINDSHIELD GLASS NO. 2 STOPPER Coat the installation part of the stopper with Primer G. NOTE: Allow the primer coating to dry for 3 minutes or more. Do not keep any of the opened Primer G for later use. Do not apply too much primer. Install 2 new windshield glass stoppers onto the glass, as shown in the illustration. Standard dimension STANDARD DIMENSION Area Dimension A 40.0 mm (1.575 in.) B 9.0 mm (0.354 in.) C 15.0 mm (0.591 in.)
3. INSTALL WINDSHIELD GLASS RETAINER Install a new windshield glass retainer to the glass, as shown in the illustration.
4. INSTALL WINDOW GLASS ADHESIVE DAM Coat the installation part of the dam with Primer G. NOTE: Allow the primer coating to dry for 3 minutes or more. Do not apply too much primer. Install a new dam, applying double-sided tape all the way around the glass except where the dam is installed, as shown in the illustration. Standard dimension STANDARD DIMENSION Area Dimension a 9.5 mm (0.374 in.) b 50.0 mm (1.969 in.) c 8.0 mm (0.315 in.)
5. INSTALL WINDOW GLASS NO.2 ADHESIVE DAM
6. INSTALL WINDSHIELD GLASS Clean and shape the contact surface of the vehicle body. Using a knife, cut away any rough adhesive on the contact surface of the vehicle body to ensure the appropriate surface shape. NOTE: Be careful not to damage the vehicle body. HINT: Leave as much adhesive on the vehicle body as possible. Clean the contact surface of the vehicle body with a piece of shop rag saturated with cleaner. HINT: Even if all the adhesive has been removed, clean the vehicle body. Position the glass. Using a suction cup, place the glass in the correct position. Check that the whole contact surface of the glass rim is perfectly even. Place reference marks between the glass and vehicle body. NOTE: Check that the stoppers are attached to the vehicle body correctly. HINT: When reusing the glass, check and correct the reference mark positions. Remove the glass. Using a brush, coat the exposed part of the vehicle body on the vehicle side with Primer M. NOTE: Allow the primer coating to dry for 3 minutes or more. Do not coat the adhesive with Primer M. Do not keep any of the opened Primer M for later use. Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G. NOTE: Allow the primer coating to dry for 3 minutes or more. Do not keep any of the opened Primer G for later use. HINT: If an area other than that specified is coated by accident, wipe off the primer with a clean shop rag before it dries. Apply adhesive (Adhesive: Part No. 08850-00801 or equivalent). Cut off the tip of the cartridge nozzle, as shown in the illustration. HINT: After cutting off the tip, use all adhesive within the time described in the table below. Tackfree time TACKFREE TIME Temperature Tackfree Time 35°C (95°) 15 minutes 20°C (68°) 1 hour 40 minutes 5°C (41°) 8 hours Load the sealer gun with the cartridge. Coat the glass with adhesive, as shown in the illustration. Standard dimension STANDARD DIMENSION Area Dimension a 8.0 mm (0.315 in.) b 12.0 mm (0.472 in.) Install the glass. Using a suction cup, position the glass so that the reference marks are aligned, and press it in gently along the rim. NOTE: Allow the primer coating to dry for 3 minutes or more. Check that the stoppers are attached to the vehicle body correctly. Check the clearance between the vehicle body and glass. Lightly press the front surface of the glass to ensure a close fit. Using a scraper, remove any excess or protruding adhesive. NOTE: Take care not to drive the vehicle for the time described in the table below. Minimum time TIME REFERENCE Temperature Minimum time prior to driving vehicle 35°C (95°) 1 hour 30 minutes 20°C (68°) 5 hours 5°C (41°) 24 hours HINT: Apply adhesive onto the glass rim.
7. INSTALL WINDSHIELD MOULDING OUTSIDE Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G. NOTE: Allow the primer coating to dry for 3 minutes or more. Do not coat the adhesive with Primer G. Do not keep any of the opened Primer G for later use. Install the windshield molding.
8. CHECK FOR LEAKS AND REPAIR Conduct a leak test after the adhesive has completely hardened. Seal any leaks with auto glass sealer.
9. INSTALL RAIN SENSOR (w/Auto Wiper) (See «INSTALLATION»(ref-236012-S29042770832006062900000) )
10. INSTALL ROOF HEADLINING ASSEMBLY (See «INSTALLATION»(ref-236043-S42885257942006062900000) )
11. INSTALL ASSIST GRIP SUB-ASSEMBLY
12. INSTALL VISOR HOLDER
13. INSTALL VISOR ASSEMBLY LH
14. INSTALL VISOR ASSEMBLY RH
15. INSTALL MAP LIGHT ASSEMBLY
16. INSTALL FRONT PILLAR GARNISH LH
17. INSTALL FRONT PILLAR GARNISH RH
18. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH
19. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH
20. INSTALL INNER REAR VIEW MIRROR ASSEMBLY (See «INSTALLATION»(ref-236042-S42359047382006062900000) )
21. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY
22. INSTALL FRONT FENDER TO COWL SIDE SEAL LH
23. INSTALL FRONT FENDER TO COWL SIDE SEAL RH
24. INSTALL FRONT WIPER ARM LH (See «INSTALLATION»(ref-236012-S30773733982006062900000) )
25. INSTALL FRONT WIPER ARM RH (See «INSTALLATION»(ref-236012-S30773733982006062900000) )
26. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
27. PERFORM INITIALIZATION NOTE: Some systems need initialization when disconnecting the cable from the negative (-) battery terminal.

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1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation (See «PRECAUTION»(ref-235989-S34840945282006062900000) ).
2. REMOVE REAR DOOR SCUFF PLATE LH (See «REMOVAL»(ref-236043-S15102720402006062900000) )
3. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP LH
4. REMOVE DECK BOARD SUB-ASSEMBLY (See «REMOVAL»(ref-236043-S15102720402006062900000) )
5. REMOVE TONNEAU COVER ASSEMBLY
6. REMOVE DECK FLOOR BOX FRONT (See «REMOVAL»(ref-236043-S15102720402006062900000) )
7. REMOVE DECK FLOOR BOX REAR (See «REMOVAL»(ref-236043-S15102720402006062900000) )
8. REMOVE NO.2 DECK BOARD SUB-ASSEMBLY (See «REMOVAL»(ref-236043-S15102720402006062900000) )
9. REMOVE NO.3 DECK BOARD SUB-ASSEMBLY (See «REMOVAL»(ref-236043-S15102720402006062900000) )
10. REMOVE BACK DOOR WEATHERSTRIP
11. REMOVE JACK CARRIER ASSEMBLY
12. REMOVE DECK SIDE TRIM BOX RH
13. REMOVE DECK SIDE TRIM BOX LH (See «REMOVAL»(ref-236043-S15102720402006062900000) )
14. REMOVE REAR FLOOR FINISH PLATE (See «REMOVAL»(ref-236043-S15102720402006062900000) )
15. REMOVE REAR FLOOR FINISH SIDE PLATE LH (See «REMOVAL»(ref-236043-S15102720402006062900000) )
16. REMOVE DECK SIDE TRIM COVER LH (See «REMOVAL»(ref-236043-S15102720402006062900000) )
17. SEPARATE REAR NO.1 SEAT BELT ASSEMBLY OUTER LH
18. REMOVE REAR SEAT SIDE COVER LH (See «REMOVAL»(ref-236043-S15102720402006062900000) )
19. REMOVE ROPE HOOK (See «REMOVAL»(ref-236043-S15102720402006062900000) )
20. REMOVE DECK TRIM SIDE PANEL ASSEMBLY LH (See «REMOVAL»(ref-236043-S15102720402006062900000) )
21. REMOVE NO.2 ROOM LIGHT ASSEMBLY (See «REMOVAL»(ref-236043-S15102720402006062900000) )
22. REMOVE ROOF SIDE GARNISH ASSEMBLY INNER LH (See «REMOVAL»(ref-236043-S15102720402006062900000) )
23. REMOVE QUARTER WINDOW ASSEMBLY LH Pass a piano wire between the vehicle body and glass from the interior. Tie both wire ends to wooden blocks or similar objects. NOTE: When separating the glass, take care not to damage the paint and the interior and exterior ornaments. HINT: Apply protective tape to the outer surface to prevent the surface from being scratched. Cut off the adhesive by pulling the piano wire around the glass. Using a suction cup, remove the glass. NOTE: Leave as much adhesive on the vehicle body as possible when removing the glass.
24. CLEAN QUARTER WINDOW ASSEMBLY LH Clean the outer circumference of the glass with white gasoline. NOTE: Do not touch the glass surface after cleaning it. Be careful not to damage the glass.

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1. INSTALL QUARTER WINDOW ASSEMBLY LH Clean and shape the contact surface of the vehicle body. Using a knife, cut away any rough adhesive on the contact surface of the vehicle body to ensure the appropriate surface shape. HINT: Leave as much adhesive on the vehicle body as possible. Clean the contact surface of the vehicle body with a piece of shop rag saturated with cleaner. HINT: Even if all the adhesive has been removed, clean the vehicle body. Using a brush, coat the exposed part of the vehicle body with Primer M. NOTE: Allow the primer coating to dry for 3 minutes or more. Do not coat the adhesive with Primer M. Do not keep any of the opened Primer M for later use. Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G. NOTE: Allow the primer coating to dry for 3 minutes or more. Do not keep any of the opened Primer G for later use. Standard dimension STANDARD DIMENSION Area Dimension a 9.0 mm (0.354 in.) b 52.0 mm (2.047 in.) c 17.0 mm (0.669 in.) d 12.0 mm (0.472 in.) e 6.0 mm (0.236 in.) HINT: If an area other than that specified is coated by accident, wipe off the primer with a clean shop rag before it dries. Apply adhesive (Adhesive: Part No. 08850-00801 or equivalent). Cut off the tip of the cartridge nozzle, as shown in the illustration. HINT: After cutting off the tip, use all adhesive within the time described in the table below. Tackfree time TACKFREE TIME Temperature Tackfree Time 35°C (95°) 15 minutes 20°C (68°) 1 hour 40 minutes 5°C (41°) 8 hours Load the sealer gun with the cartridge. Coat the glass with adhesive, as shown in the illustration. Standard dimension STANDARD DIMENSION Area Dimension a 12.0 mm (0.472 in.) b 8.0 mm (0.315 in.) c 6.0 mm (0.236 in.) d 550 mm (21.654 in.) e 20 mm (0.787 in.) Install the glass to the vehicle body. Hold the glass in place securely with tape or equivalent to the vehicle body until the adhesive has hardened. NOTE: Allow the primer coating to dry for 3 minutes or more. Check that the clips are attached to the vehicle body correctly. Check the clearance between the vehicle body and glass. Lightly press the front surface of the glass to ensure a close fit. Using a scraper, remove any excess or protruding adhesive. NOTE: Take care not to drive the vehicle for the time described in the table below. Minimum time MINIMUM TIME Temperature Minimum time prior to driving vehicle 35°C (95°) 1 hour 30 minutes 20°C (68°) 5 hours 5°C (41°) 24 hours
2. CHECK FOR LEAKS AND REPAIR Conduct a leak test after the adhesive has completely hardened. Seal any leaks with auto glass sealer.
3. INSTALL ROOF SIDE GARNISH ASSEMBLY INNER LH
4. INSTALL ROOM LIGHT ASSEMBLY NO.2
5. INSTALL DECK TRIM SIDE PANEL ASSEMBLY LH
6. INSTALL ROPE HOOK
7. INSTALL REAR SEAT SIDE COVER LH
8. INSTALL REAR NO.1 SEAT BELT ASSEMBLY OUTER LH
9. INSTALL DECK SIDE TRIM COVER LH
10. INSTALL REAR FLOOR FINISH SIDE PLATE LH
11. INSTALL REAR FLOOR FINISH PLATE
12. INSTALL DECK SIDE TRIM BOX LH
13. INSTALL DECK SIDE TRIM BOX RH
14. INSTALL JACK CARRIER ASSY
15. INSTALL BACK DOOR WEATHERSTRIP
16. INSTALL NO.2 DECK BOARD SUB-ASSEMBLY
17. INSTALL NO.3 DECK BOARD SUB-ASSEMBLY
18. INSTALL DECK FLOOR BOX REAR
19. INSTALL DECK FLOOR BOX FRONT
20. INSTALL TONNEAU COVER ASSEMBLY
21. INSTALL DECK BOARD SUB-ASSEMBLY
22. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP LH
23. INSTALL REAR DOOR SCUFF PLATE LH
24. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
25. PERFORM INITIALIZATION NOTE: Some systems need initialization when disconnecting the cable from the negative (-) battery terminal.

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1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation (See «PRECAUTION»(ref-235989-S34840945282006062900000) ).
2. REMOVE REAR WIPER ARM AND BLADE ASSEMBLY (See «REMOVAL»(ref-236012-S03588868652006062900000) )
3. REMOVE BACK DOOR TRIM BOARD (w/ Power Back Door)
4. REMOVE BACK WINDOW PANEL TRIM UPPER (w/ Power Back Door)
5. REMOVE BACK WINDOW PANEL TRIM UPPER (w/o Power Back Door)
6. REMOVE BACK DOOR TRIM PANEL ASSEMBLY UPPER
7. REMOVE BACK DOOR TRIM PANEL ASSEMBLY
8. REMOVE BACK DOOR TRIM COVER RH
9. REMOVE BACK DOOR TRIM COVER LH
10. REMOVE REAR SPOILER SUB-ASSEMBLY
11. REMOVE REAR WIPER MOTOR ASSEMBLY (See «REMOVAL»(ref-236012-S03588868652006062900000) )
12. REMOVE REAR COMBINATION LIGHT ASSEMBLY LH (See «REMOVAL»(ref-236032-S25209964972006062900000) )
13. REMOVE REAR COMBINATION LIGHT ASSEMBLY RH
14. REMOVE BACK DOOR GLASS Disconnect the connector. Pass a piano wire between the vehicle body and glass from the interior, as shown in the illustration. Tie both wire ends to wooden blocks or similar objects. NOTE: When separating the glass, take care not to damage the paint and interior and exterior ornaments. HINT: Apply protective tape to the outer surface to prevent the surface from being scratched. Cut off the adhesive by pulling the piano wire around the glass. NOTE: If the back door glass will be reused, be careful not to damage the clip attached to the glass when you cut off the adhesive. Using a suction cup, remove the glass. NOTE: Leave as much adhesive on the vehicle body as possible when removing the glass.
15. CLEAN BACK DOOR GLASS Using a scraper, remove the damaged stoppers, dam and adhesive sticking to the glass. Clean the outer circumference of the glass with white gasoline. NOTE: Do not touch the glass surface after cleaning it. Be careful not to damage the glass. Even if using a new glass, clean the glass with white gasoline.

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Scheme 71

Scheme 72

1. INSTALL BACK DOOR GLASS Clean and shape the contact surface of the vehicle body. Using a knife, cut away any rough adhesive on the contact surface of the vehicle body to ensure the appropriate surface shape. HINT: Leave as much adhesive on the vehicle body as possible. Clean the contact surface of the vehicle body with a piece of shop rag saturated with cleaner. HINT: Even if all the adhesive has been removed, clean the vehicle body. Using a brush, coat the exposed part of the vehicle body with Primer M. NOTE: Allow the primer coating to dry for 3 minutes or more. Do not coat the adhesive with Primer M. Do not keep any of the opened Primer M for later use. Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G. NOTE: Allow the primer coating to dry for 3 minutes or more. Do not keep any of the opened Primer G for later use. Standard dimension STANDARD DIMENSION Area Dimension a 8.0 mm (0.315 in.) b 9.2 mm (0.362 in.) c 9.2 mm (0.362 in.) d 8.0 mm (0.315 in.) e 16.0 mm (0.630 in.) HINT: If an area other than that specified is coated by accident, wipe off the primer with a clean shop rag before it dries. Apply adhesive (Adhesive: Part No. 08850-00801 or equivalent). Cut off the tip of the cartridge nozzle, as shown in the illustration. HINT: After cutting off the tip, use all adhesive within the time described in the table below. Load the sealer gun with the cartridge. Tackfree time TACKFREE TIME Temperature Tackfree Time 35°C (95°) 15 minutes 20°C (68°) 1 hour 40 minutes 5°C (41°) 8 hours Coat the glass with adhesive, as shown in the illustration. Standard dimension STANDARD DIMENSION Area Dimension a 12.0 mm (0.472 in.) b 8.0 mm (0.315 in.) c 8.0 mm (0.315 in.) d 9.2 mm (0.362 in.) Install the glass to the vehicle body. Hold the back window glass in place securely with tape or equivalent to the vehicle body until the adhesive has hardened. NOTE: Allow the primer coating to dry for 3 minutes or more. Check that the clips are attached to the vehicle body correctly. Check the clearance between the vehicle body and glass. Lightly press the front surface of the glass to ensure a close fit. Using a scraper, remove any excess or protruding adhesive. NOTE: Take care not to drive the vehicle for the time described in the table below. Minimum time MINIMUM TIME Temperature Minimum time prior to driving vehicle 35°C (95°) 1 hour 30 minutes 20°C (68°) 5 hours 5°C (41°) 24 hours
2. INSTALL BACK WINDOW MOULDING OUTSIDE Coat the installation part of the moldings with Primer G. NOTE: Allow the primer coating to dry for 3 minutes or more. Do not apply too much primer. Install a new moldings, applying double-sided tape all the way around the glass except where the moldings is installed, as shown in the illustration. Standard dimension STANDARD DIMENSION Area Dimension a 8.0 mm (0.315 in.) b 9.2 mm (0.362 in.) c 9.2 mm (0.362 in.) Connect the connector.
3. INSTALL BACK WINDOW MOULDING LOWER
4. CHECK FOR LEAKS AND REPAIR Conduct a leak test after the adhesive has completely hardened. Seal any leaks with auto glass sealer.
5. INSTALL REAR COMBINATION LIGHT ASSEMBLY LH (See «INSTALLATION»(ref-236032-S24357521832006062900000) )
6. INSTALL REAR COMBINATION LIGHT ASSEMBLY RH
7. INSTALL REAR WIPER MOTOR ASSEMBLY (See «INSTALLATION»(ref-236012-S40457589332006062900000) )
8. INSTALL REAR SPOILER SUB-ASSEMBLY (See «INSTALLATION»(ref-236022-S28031556032006062900000) )
9. INSTALL BACK DOOR TRIM COVER LH
10. INSTALL BACK DOOR TRIM COVER RH
11. INSTALL BACK DOOR TRIM PANEL ASSEMBLY
12. INSTALL BACK DOOR TRIM PANEL ASSEMBLY UPPER
13. INSTALL BACK WINDOW PANEL TRIM UPPER (w/o Power Back Door)
14. INSTALL BACK WINDOW PANEL TRIM UPPER (w/ Power Back Door)
15. INSTALL BACK DOOR TRIM BOARD (w/ Power Back Door)
16. INSTALL REAR WIPER ARM AND BLADE ASSEMBLY (See «INSTALLATION»(ref-236012-S40457589332006062900000) )
17. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
18. PERFORM INITIALIZATION NOTE: Some systems need initialization when disconnecting the cable from the negative (-) battery terminal (See «INTRODUCTION»(ref-235988) ).

HINT

1. Use the procedure to troubleshoot the defogger system.
2. The intelligent tester should be used in steps 4 and 6 .

1. VEHICLE BROUGHT TO WORKSHOP
2. INSPECT BATTERY VOLTAGE Standard voltage: 11 to 14 V If the voltage is below 11V, recharge or replace the battery before proceeding.
3. PROBLEM SYMPTOMS TABLE Result RESULT REFERENCE Result Proceed to Fault is not listed in problem symptoms table A Fault is listed in problem symptoms table B B: Go to step 6 A: Go to next step.
4. OVERALL ANALYSIS AND TROUBLESHOOTING See «TERMINALS OF ECU»(ref-236041-S20248365552006062900000) See «DATA LIST/ACTIVE TEST»(ref-236041-S33140867932006062900000) See «ON-VEHICLE INSPECTION»(ref-236041-S05201467012006062900000) Inspection (See «ON-VEHICLE INSPECTION»(ref-236041-S28233149822006062900000) )
5. REPAIR OR REPLACE
6. CONFIRMATION TEST END

PROBLEM SYMPTOMS TABLE

WINDOW DEFOGGER SYSTEM

PROBLEM SYMPTOMS TABLE

Scheme 73

1. CHECK AIR CONDITIONING AMPLIFIER ASSEMBLY Measure the voltage and resistance of each terminal of the connectors. TERMINALS DESCRIPTION - SPECIFIED CONDITION .Symbols (Terminal No) Wire Color Terminal Description Condition Specified Condition A8-8 (FDEF) - A8-6 (GND) B - W-B Front Deicer Signal Engine switch on (IG) Front deicer switch ON Below 1 V A8-8 (FDEF) - A8-6 (GND) B - W-B Front Deicer Signal Engine switch on (IG) Front deicer switch OFF 10 to 14 V A8-19 (DFG) - A8-6 (GND) G - W-B Rear Defogger Signal Engine switch on (IG) Rear defogger switch OFF 10 to 14 V A8-19 (DFG) - A8-6 (GND) G - W-B Rear Defogger Signal Engine switch on (IG) Rear defogger switch ON Below 1 V E1 (E7-7) - Body ground BR - Body ground Ground Always Below 1 ohms E02 (E6-1) - Body ground W - B - Body ground Ground Always Below 1 ohms E01 (E6-2) - Body ground W - B - Body ground Ground Always Below 1 ohms EC (A6-2) - Body ground W-B - Body ground Ground Always Below 1 ohms

Scheme 74

1. DESCRIPTION The defogger system data can be read in the Data Link Connector 3 (DLC3) of the vehicle. When the system seems to be malfunctioning, use the intelligent tester to check for malfunctions and perform repairs.
2. CHECK DLC3 The vehicle uses the ISO 15765-4 for communication protocol. The terminal arrangement of the DLC3 complies with SAE J1962 and matches the ISO 15765-4 format. Standard voltage TERMINALS DESCRIPTION - SPECIFIED CONDITION (VOLTAGE) Symbol (Terminal No.) Terminal Description Condition Specified Condition SIL (7) - SG (5) Bus "+" line During transmission Pulse generation BAT (16) - Body ground Battery positive Always 10 to 14 V Standard resistance TERMINALS DESCRIPTION - SPECIFIED CONDITION (RESISTANCE) Symbol (Terminal No.) Terminal Description Condition Specified Condition CG (4) - Body ground Chassis ground Always Below 1 ohms SG (5) - Body ground Signal ground Always Below 1 ohms CANH (6) - CANL (14) HIGH-level CAN bus line Engine switch off 54 to 67 ohms CANH (6) - Body positive (+) HIGH-level CAN bus line Engine switch off 1 Mohms or higher CANH (6) - CG (4) HIGH-level CAN bus line Engine switch off 3 Mohms or higher CANL (14) - Body positive (+) LOW-level CAN bus line Engine switch off 1 Mohms or higher CANL (14) - CG (4) LOW-level CAN bus line Engine switch off 3 Mohms or higher If the result is not as specified, the DLC3 may have a malfunction. Repair or replace the harness and connector. HINT: Connect the cable of the intelligent tester (with CAN VIM) to the DLC3, turn the engine switch on (IG) and attempt to use the intelligent tester. If the display indicates that a communication error has occurred, there is a problem either with the vehicle or with the intelligent tester. If communication is normal when the tester is connected to another vehicle, inspect the DLC3 of the original vehicle. If communication is still not possible when the tester is connected to another vehicle, the problem may be in the intelligent tester itself. Consult the Service Department listed in the tester's instruction manual.
3. CHECK BATTERY VOLTAGE Standard voltage: 11 to 14 V If the voltage is below 11V, recharge or replace the battery before proceeding.

DATA LIST / ACTIVE TEST

1. PERFORM ACTIVE TEST HINT: Performing the intelligent tester's ACTIVE TEST allows relay, VSV, actuator and other items to be operated without removing any parts. Performing the ACTIVE TEST early in troubleshooting is one way to save time. The DATA LIST can be displayed during the ACTIVE TEST. Connect the intelligent tester (with CAN VIM) to the DLC3. Turn the ignition switch on. Perform the ACTIVE TEST according to the display on the tester. AIR CONDITIONER: AIR CONDITIONER TEST DETAILS Item Test Details Diagnostic Note DEFOGGER RLY-R Operate rear window defogger OFF/ON

ON-VEHICLE INSPECTION

1. CHECK REAR WINDOW DEFOGGER SYSTEM OPERATION When the ignition switch on and the defogger switch is pressed, check that the rear window defogger operates. HINT: After 15 minutes, check that the defogger automatically turns OFF.