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Wiring diagrams Section: Transfer Case

Transfer (Preparation)

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Transfer (Service Specifications): Other Lexus LX J200

Transfer Case

SERVICE DATA

Input shaft snap ring thickness	C	2.13 to 2.18 mm (0.0839 to 0.0858 in.)
	D	2.18 to 2.23 mm (0.0858 to 0.0878 in.)
	E	2.23 to 2.28 mm (0.0878 to 0.0898 in.)
	F	2.28 to 2.33 mm (0.0898 to 0.0917 in.)
	G	2.33 to 2.38 mm (0.0917 to 0.0937 in.)
	H	2.38 to 2.43 mm (0.0937 to 0.0957 in.)
	J	2.43 to 2.48 mm (0.0957 to 0.0976 in.)
Input shaft journal diameter	Minimum	68 mm (2.68 in.)
Input shaft bush inside diameter	Maximum	46 mm (1.81 in.)

INPUT SHAFT

Rear output shaft journal diameter	Part A Minimum	38 mm (1.50 in.)
	Part B Minimum	42 mm (1.65 in.)
	Part C Minimum	49 mm (1.93 in.)
No. 1 transfer gear shift fork to clutch sleeve	Clearance Maximum	0.8 mm (0.0315 in.)
No. 2 transfer gear shift fork to clutch sleeve	Clearance Maximum	3.15 mm (0.124 in.)

REAR OUTPUT SHAFT

Pinion gear thrust clearance	Standard	0.11 to 0.85 mm (0.00434 to 0.0334 in.)
Pinion gear thrust clearance	Maximum	0.85 mm (0.0334 in.)
Pinion gear radial clearance	Standard	0.01 to 0.04 mm (0.000434 to 0.00150 in.)
Pinion gear radial clearance	Maximum	0.04 mm (0.00150 in.)

PLANETARY GEAR

No. 1 synchronizer ring to input shaft	Standard	0.86 to 1.54 mm (0.0339 to 0.0606 in.)
No. 1 synchronizer ring to input shaft	Minimum	0.86 mm (0.0339 in.)

SYNCHRONIZER RING

Transfer drive sprocket to bearing	Standard	0.10 to 0.47 mm (0.00394 to 0.0185 in.)
Transfer drive sprocket to bearing	Maximum	0.47 mm (0.0185 in.)

TRANSFER DRIVE SPROCKET