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Transfer (Service Information): Removal & Installation Lexus LX J200

Transfer Case 9 illustrations ~1184 words

INSTALLATION

  1. INSTALL TRANSFER ASSEMBLY Install the transfer with the 8 bolts. Torque: 40 N*m ( 408 kgf*cm, 30 ft.*lbf) NOTE: Take care not to damage the adaptor oil seal with the transfer input shaft spline.
  2. INSTALL AUTOMATIC TRANSMISSION WITH TRANSFER ASSEMBLY Install the automatic transmission with transfer assembly. Refer to INSTALLATION .
  3. ADD TRANSFER OIL See step 2
  4. CHECK FOR TRANSFER OIL LEAK

Scheme 86

Scheme 86: ILLUSTRATION
Scheme 86: ILLUSTRATION

Scheme 87

Scheme 87: REMOVAL
Scheme 87: REMOVAL
  1. REMOVE LOWER INSTRUMENT PANEL PAD SUB-ASSEMBLY LH . Refer to REMOVAL - Step 17
  2. REMOVE INNER NO. 1 INSTRUMENT PANEL BRACKET COVER LH . Refer to REMOVAL - Step 18
  3. REMOVE INSTRUMENT SIDE PANEL LH . Refer to REMOVAL - Step 31
  4. REMOVE NO. 1 SWITCH HOLE BASE . Refer to REMOVAL - Step 32
  5. REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY . Refer to REMOVAL - Step 38
  6. REMOVE LOWER NO. 1 INSTRUMENT PANEL FINISH PANEL . Refer to REMOVAL - Step 40
  7. REMOVE CENTER DIFFERENTIAL LOCK SWITCH Detach the 2 claws and remove the switch.

Scheme 88

Scheme 88: INSPECTION
Scheme 88: INSPECTION
  1. INSPECT CENTER DIFFERENTIAL LOCK SWITCH Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Switch Condition Specified Condition 6 (L) - 9 (CPU) Switch pressed and held Below 1 ohms Switch not pressed 100 kohms or higher If the result is not as specified, replace the center differential lock switch.
  1. INSTALL CENTER DIFFERENTIAL LOCK SWITCH Attach the 2 claws to install the switch.
  2. INSTALL LOWER NO. 1 INSTRUMENT PANEL FINISH PANEL . Refer to INSTALLATION - Step 28
  3. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY . Refer to INSTALLATION - Step 30
  4. INSTALL NO. 1 SWITCH HOLE BASE . Refer to INSTALLATION - Step 36
  5. INSTALL INSTRUMENT SIDE PANEL LH . Refer to INSTALLATION - Step 37
  6. INSTALL INNER NO. 1 INSTRUMENT PANEL BRACKET COVER LH . Refer to INSTALLATION - Step 50
  7. INSTALL LOWER INSTRUMENT PANEL PAD SUB-ASSEMBLY LH . Refer to INSTALLATION - Step 51

Scheme 89

Scheme 89: ILLUSTRATION
Scheme 89: ILLUSTRATION

Scheme 90

Scheme 90: ILLUSTRATION
Scheme 90: ILLUSTRATION

Scheme 91

Scheme 91: REMOVAL
Scheme 91: REMOVAL
  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL NOTE: w/ Navigation System: After the engine switch is turned off, the HDD navigation system requires approximately 6 minutes to record various types of memory and settings. As a result, after turning the engine switch off, wait 6 minutes or more before disconnecting the cable from the negative (-) battery terminal. When disconnecting the cable, some systems need to be initialized after the cable is reconnected. Refer to INITIALIZATION .
  2. REMOVE LOWER INSTRUMENT PANEL PAD SUB-ASSEMBLY LH . Refer to REMOVAL - Step 17
  3. REMOVE INNER NO. 1 INSTRUMENT PANEL BRACKET COVER LH . Refer to REMOVAL - Step 18
  4. REMOVE LOWER INSTRUMENT PANEL PAD SUB-ASSEMBLY RH . Refer to REMOVAL - Step 19
  5. REMOVE INNER NO. 1 INSTRUMENT PANEL BRACKET COVER RH . Refer to REMOVAL - Step 20
  6. REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY . Refer to REMOVAL - Step 21
  7. REMOVE LOWER CENTER INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY . Refer to REMOVAL - Step 22
  8. REMOVE PARKING BRAKE HOLE COVER . Refer to REMOVAL - Step 23
  9. REMOVE CONSOLE CUP HOLDER BOX SUB-ASSEMBLY . Refer to REMOVAL - Step 24
  10. REMOVE UPPER CONSOLE PANEL SUB-ASSEMBLY . Refer to REMOVAL - Step 25
  11. REMOVE LOWER POSITION INDICATOR HOUSING . Refer to DISASSEMBLY - Step 4
  12. REMOVE INTEGRATION CONTROL AND PANEL ASSEMBLY (4WD CONTROL SWITCH) Disconnect the connector. Remove the 5 screws and integration control and panel from the position indicator housing.

Scheme 92

Scheme 92: INSPECTION
Scheme 92: INSPECTION
  1. INSPECT INTEGRATION CONTROL AND PANEL ASSEMBLY (4WD CONTROL SWITCH) Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Switch Condition Specified Condition 9 (2WD) - 6 (E) H4 position 100 kohms or higher L4 position Below 1 ohms If the result is not as specified, replace the integration control and panel assembly.
  1. INSTALL INTEGRATION CONTROL AND PANEL ASSEMBLY (4WD CONTROL SWITCH) Install the integration control and panel with the 5 screws. Connect the connector.
  2. INSTALL LOWER POSITION INDICATOR HOUSING . Refer to REASSEMBLY - Step 8
  3. INSTALL UPPER CONSOLE PANEL SUB-ASSEMBLY . Refer to INSTALLATION - Step 43
  4. INSTALL CONSOLE CUP HOLDER BOX SUB-ASSEMBLY . Refer to INSTALLATION - Step 44
  5. INSTALL PARKING BRAKE HOLE COVER . Refer to INSTALLATION - Step 45
  6. INSTALL LOWER CENTER INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY . Refer to INSTALLATION - Step 46
  7. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY . Refer to INSTALLATION - Step 47
  8. INSTALL INNER NO. 1 INSTRUMENT PANEL BRACKET COVER RH . Refer to INSTALLATION - Step 48
  9. INSTALL LOWER INSTRUMENT PANEL PAD SUB-ASSEMBLY RH . Refer to INSTALLATION - Step 49
  10. INSTALL INNER NO. 1 INSTRUMENT PANEL BRACKET COVER LH . Refer to INSTALLATION - Step 50
  11. INSTALL LOWER INSTRUMENT PANEL PAD SUB-ASSEMBLY LH . Refer to INSTALLATION - Step 51
  12. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected. Refer to INITIALIZATION .

Scheme 93

Scheme 93: ILLUSTRATION
Scheme 93: ILLUSTRATION

Scheme 94

Scheme 94: REMOVAL
Scheme 94: REMOVAL
  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL NOTE: w/ Navigation System: After the engine switch is turned off, the HDD navigation system requires approximately 6 minutes to record various types of memory and settings. As a result, after turning the engine switch off, wait 6 minutes or more before disconnecting the cable from the negative (-) battery terminal. When disconnecting the cable, some systems need to be initialized after the cable is reconnected. Refer to INITIALIZATION .
  2. REMOVE LOWER INSTRUMENT PANEL PAD SUB-ASSEMBLY RH . Refer to REMOVAL - Step 19
  3. REMOVE INNER NO. 1 INSTRUMENT PANEL BRACKET COVER RH . Refer to REMOVAL - Step 20
  4. REMOVE FRONT DOOR SCUFF PLATE RH . Refer to REMOVAL - Step 6
  5. REMOVE NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY . Refer to REMOVAL - Step 47
  6. REMOVE COWL SIDE TRIM BOARD RH . Refer to REMOVAL - Step 48
  7. REMOVE FRONT PASSENGER SIDE KNEE AIRBAG ASSEMBLY . Refer to REMOVAL - Step 8
  8. REMOVE INSTRUMENT PANEL BOX DOOR KNOB . Refer to REMOVAL - Step 50
  9. REMOVE LOWER NO. 2 INSTRUMENT PANEL FINISH PANEL . Refer to REMOVAL - Step 51
  10. REMOVE 4WD CONTROL ECU Disconnect the 2 ECU connectors. Remove the bolt and ECU.
  1. INSTALL 4WD CONTROL ECU Install the ECU with the bolt. Torque: 13 N*m ( 127 kgf*cm, 9 ft.*lbf) Connect the 2 ECU connectors.
  2. INSTALL LOWER NO. 2 INSTRUMENT PANEL FINISH PANEL . Refer to INSTALLATION - Step 17
  3. INSTALL INSTRUMENT PANEL BOX DOOR KNOB . Refer to INSTALLATION - Step 18
  4. INSTALL FRONT PASSENGER SIDE KNEE AIRBAG ASSEMBLY . Refer to INSTALLATION - Step 1
  5. INSTALL COWL SIDE TRIM BOARD RH . Refer to INSTALLATION - Step 20
  6. INSTALL NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY . Refer to INSTALLATION - Step 21
  7. INSTALL FRONT DOOR SCUFF PLATE RH . Refer to INSTALLATION - Step 84
  8. INSTALL INNER NO. 1 INSTRUMENT PANEL BRACKET COVER RH . Refer to INSTALLATION - Step 48
  9. INSTALL LOWER INSTRUMENT PANEL PAD SUB-ASSEMBLY RH . Refer to INSTALLATION - Step 49
  10. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected. Refer to INITIALIZATION .

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