Transfer (Service Information): Removal & Installation Lexus LX J200

INSTALLATION

1. INSTALL TRANSFER ASSEMBLY Install the transfer with the 8 bolts. Torque: 40 N*m ( 408 kgf*cm, 30 ft.*lbf) NOTE: Take care not to damage the adaptor oil seal with the transfer input shaft spline.
2. INSTALL AUTOMATIC TRANSMISSION WITH TRANSFER ASSEMBLY Install the automatic transmission with transfer assembly. Refer to «INSTALLATION»(ref-385187-S08744567712011021400000) .
3. ADD TRANSFER OIL See step 2
4. CHECK FOR TRANSFER OIL LEAK

Scheme 86

Scheme 87

1. REMOVE LOWER INSTRUMENT PANEL PAD SUB-ASSEMBLY LH . Refer to «REMOVAL - Step 17»(ref-385215-S25883065762011021400000)
2. REMOVE INNER NO. 1 INSTRUMENT PANEL BRACKET COVER LH . Refer to «REMOVAL - Step 18»(ref-385215-S25883065762011021400000)
3. REMOVE INSTRUMENT SIDE PANEL LH . Refer to «REMOVAL - Step 31»(ref-385215-S25883065762011021400000)
4. REMOVE NO. 1 SWITCH HOLE BASE . Refer to «REMOVAL - Step 32»(ref-385215-S25883065762011021400000)
5. REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY . Refer to «REMOVAL - Step 38»(ref-385215-S25883065762011021400000)
6. REMOVE LOWER NO. 1 INSTRUMENT PANEL FINISH PANEL . Refer to «REMOVAL - Step 40»(ref-385215-S25883065762011021400000)
7. REMOVE CENTER DIFFERENTIAL LOCK SWITCH Detach the 2 claws and remove the switch.

Scheme 88

1. INSPECT CENTER DIFFERENTIAL LOCK SWITCH Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Switch Condition Specified Condition 6 (L) - 9 (CPU) Switch pressed and held Below 1 ohms Switch not pressed 100 kohms or higher If the result is not as specified, replace the center differential lock switch.

1. INSTALL CENTER DIFFERENTIAL LOCK SWITCH Attach the 2 claws to install the switch.
2. INSTALL LOWER NO. 1 INSTRUMENT PANEL FINISH PANEL . Refer to «INSTALLATION - Step 28»(ref-385215-S42454521362011021400000)
3. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY . Refer to «INSTALLATION - Step 30»(ref-385215-S42454521362011021400000)
4. INSTALL NO. 1 SWITCH HOLE BASE . Refer to «INSTALLATION - Step 36»(ref-385215-S42454521362011021400000)
5. INSTALL INSTRUMENT SIDE PANEL LH . Refer to «INSTALLATION - Step 37»(ref-385215-S42454521362011021400000)
6. INSTALL INNER NO. 1 INSTRUMENT PANEL BRACKET COVER LH . Refer to «INSTALLATION - Step 50»(ref-385215-S42454521362011021400000)
7. INSTALL LOWER INSTRUMENT PANEL PAD SUB-ASSEMBLY LH . Refer to «INSTALLATION - Step 51»(ref-385215-S42454521362011021400000)

Scheme 89

Scheme 90

Scheme 91

1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL NOTE: w/ Navigation System: After the engine switch is turned off, the HDD navigation system requires approximately 6 minutes to record various types of memory and settings. As a result, after turning the engine switch off, wait 6 minutes or more before disconnecting the cable from the negative (-) battery terminal. When disconnecting the cable, some systems need to be initialized after the cable is reconnected. Refer to «INITIALIZATION»(ref-385196-S36681500272011021400000) .
2. REMOVE LOWER INSTRUMENT PANEL PAD SUB-ASSEMBLY LH . Refer to «REMOVAL - Step 17»(ref-385215-S25883065762011021400000)
3. REMOVE INNER NO. 1 INSTRUMENT PANEL BRACKET COVER LH . Refer to «REMOVAL - Step 18»(ref-385215-S25883065762011021400000)
4. REMOVE LOWER INSTRUMENT PANEL PAD SUB-ASSEMBLY RH . Refer to «REMOVAL - Step 19»(ref-385215-S25883065762011021400000)
5. REMOVE INNER NO. 1 INSTRUMENT PANEL BRACKET COVER RH . Refer to «REMOVAL - Step 20»(ref-385215-S25883065762011021400000)
6. REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY . Refer to «REMOVAL - Step 21»(ref-385215-S25883065762011021400000)
7. REMOVE LOWER CENTER INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY . Refer to «REMOVAL - Step 22»(ref-385215-S25883065762011021400000)
8. REMOVE PARKING BRAKE HOLE COVER . Refer to «REMOVAL - Step 23»(ref-385215-S25883065762011021400000)
9. REMOVE CONSOLE CUP HOLDER BOX SUB-ASSEMBLY . Refer to «REMOVAL - Step 24»(ref-385215-S25883065762011021400000)
10. REMOVE UPPER CONSOLE PANEL SUB-ASSEMBLY . Refer to «REMOVAL - Step 25»(ref-385215-S25883065762011021400000)
11. REMOVE LOWER POSITION INDICATOR HOUSING . Refer to «DISASSEMBLY - Step 4»(ref-385187-S03611822352011021400000)
12. REMOVE INTEGRATION CONTROL AND PANEL ASSEMBLY (4WD CONTROL SWITCH) Disconnect the connector. Remove the 5 screws and integration control and panel from the position indicator housing.

Scheme 92

1. INSPECT INTEGRATION CONTROL AND PANEL ASSEMBLY (4WD CONTROL SWITCH) Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Switch Condition Specified Condition 9 (2WD) - 6 (E) H4 position 100 kohms or higher L4 position Below 1 ohms If the result is not as specified, replace the integration control and panel assembly.

1. INSTALL INTEGRATION CONTROL AND PANEL ASSEMBLY (4WD CONTROL SWITCH) Install the integration control and panel with the 5 screws. Connect the connector.
2. INSTALL LOWER POSITION INDICATOR HOUSING . Refer to «REASSEMBLY - Step 8»(ref-385187-S21751536702011021400000)
3. INSTALL UPPER CONSOLE PANEL SUB-ASSEMBLY . Refer to «INSTALLATION - Step 43»(ref-385215-S42454521362011021400000)
4. INSTALL CONSOLE CUP HOLDER BOX SUB-ASSEMBLY . Refer to «INSTALLATION - Step 44»(ref-385215-S42454521362011021400000)
5. INSTALL PARKING BRAKE HOLE COVER . Refer to «INSTALLATION - Step 45»(ref-385215-S42454521362011021400000)
6. INSTALL LOWER CENTER INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY . Refer to «INSTALLATION - Step 46»(ref-385215-S42454521362011021400000)
7. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY . Refer to «INSTALLATION - Step 47»(ref-385215-S42454521362011021400000)
8. INSTALL INNER NO. 1 INSTRUMENT PANEL BRACKET COVER RH . Refer to «INSTALLATION - Step 48»(ref-385215-S42454521362011021400000)
9. INSTALL LOWER INSTRUMENT PANEL PAD SUB-ASSEMBLY RH . Refer to «INSTALLATION - Step 49»(ref-385215-S42454521362011021400000)
10. INSTALL INNER NO. 1 INSTRUMENT PANEL BRACKET COVER LH . Refer to «INSTALLATION - Step 50»(ref-385215-S42454521362011021400000)
11. INSTALL LOWER INSTRUMENT PANEL PAD SUB-ASSEMBLY LH . Refer to «INSTALLATION - Step 51»(ref-385215-S42454521362011021400000)
12. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected. Refer to «INITIALIZATION»(ref-385196-S36681500272011021400000) .

Scheme 93

Scheme 94

1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL NOTE: w/ Navigation System: After the engine switch is turned off, the HDD navigation system requires approximately 6 minutes to record various types of memory and settings. As a result, after turning the engine switch off, wait 6 minutes or more before disconnecting the cable from the negative (-) battery terminal. When disconnecting the cable, some systems need to be initialized after the cable is reconnected. Refer to «INITIALIZATION»(ref-385196-S36681500272011021400000) .
2. REMOVE LOWER INSTRUMENT PANEL PAD SUB-ASSEMBLY RH . Refer to «REMOVAL - Step 19»(ref-385215-S25883065762011021400000)
3. REMOVE INNER NO. 1 INSTRUMENT PANEL BRACKET COVER RH . Refer to «REMOVAL - Step 20»(ref-385215-S25883065762011021400000)
4. REMOVE FRONT DOOR SCUFF PLATE RH . Refer to «REMOVAL - Step 6»(ref-385215-S31941166542011021400000)
5. REMOVE NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY . Refer to «REMOVAL - Step 47»(ref-385215-S25883065762011021400000)
6. REMOVE COWL SIDE TRIM BOARD RH . Refer to «REMOVAL - Step 48»(ref-385215-S25883065762011021400000)
7. REMOVE FRONT PASSENGER SIDE KNEE AIRBAG ASSEMBLY . Refer to «REMOVAL - Step 8»(ref-385228-S42554211792011021400000)
8. REMOVE INSTRUMENT PANEL BOX DOOR KNOB . Refer to «REMOVAL - Step 50»(ref-385215-S25883065762011021400000)
9. REMOVE LOWER NO. 2 INSTRUMENT PANEL FINISH PANEL . Refer to «REMOVAL - Step 51»(ref-385215-S25883065762011021400000)
10. REMOVE 4WD CONTROL ECU Disconnect the 2 ECU connectors. Remove the bolt and ECU.

1. INSTALL 4WD CONTROL ECU Install the ECU with the bolt. Torque: 13 N*m ( 127 kgf*cm, 9 ft.*lbf) Connect the 2 ECU connectors.
2. INSTALL LOWER NO. 2 INSTRUMENT PANEL FINISH PANEL . Refer to «INSTALLATION - Step 17»(ref-385215-S42454521362011021400000)
3. INSTALL INSTRUMENT PANEL BOX DOOR KNOB . Refer to «INSTALLATION - Step 18»(ref-385215-S42454521362011021400000)
4. INSTALL FRONT PASSENGER SIDE KNEE AIRBAG ASSEMBLY . Refer to «INSTALLATION - Step 1»(ref-385228-S40131187762011021400000)
5. INSTALL COWL SIDE TRIM BOARD RH . Refer to «INSTALLATION - Step 20»(ref-385215-S42454521362011021400000)
6. INSTALL NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY . Refer to «INSTALLATION - Step 21»(ref-385215-S42454521362011021400000)
7. INSTALL FRONT DOOR SCUFF PLATE RH . Refer to «INSTALLATION - Step 84»(ref-385215-S32979645952011021400000)
8. INSTALL INNER NO. 1 INSTRUMENT PANEL BRACKET COVER RH . Refer to «INSTALLATION - Step 48»(ref-385215-S42454521362011021400000)
9. INSTALL LOWER INSTRUMENT PANEL PAD SUB-ASSEMBLY RH . Refer to «INSTALLATION - Step 49»(ref-385215-S42454521362011021400000)
10. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected. Refer to «INITIALIZATION»(ref-385196-S36681500272011021400000) .