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Engine Controls - Removal, Overhaul & Installation: Other Lexus LS III

Removal & Installation 2 illustrations ~631 words

INTAKE AIR CONTROL VALVE

Note. Intake Air Control (IAC) valve is used on Acoustic Control Induction System (ACIS).

INTAKE AIR CONTROL VALVE VACUUM SWITCHING VALVE

Note. Intake air control valve VSV may also be referred to as Acoustic Control Induction System (ACIS) vacuum switching valve.

ENGINE CONTROL MODULE (ECM)

CAUTIONIf ECM is replaced, ECM must be programmed with proper ignition key code for engine immobilizer system. For programming procedures, see COMPUTER RELEARN PROCEDURES article in GENERAL INFORMATION.

AIR/FUEL RATIO (A/F) SENSOR

Note. Air/Fuel Ratio (A/F) sensor may also be referred to as Air/Fuel (A/F) sensor.

HEATED OXYGEN SENSOR

Note. Bank No. 1 refers to bank that includes cylinder No. 1. Bank No. 2 refers to bank without cylinder No. 1. Sensor No. 1 refers to sensor closest to engine block. Sensor No. 2 refers to sensor farthest away from engine block.

FUEL SYSTEM

WARNINGAlways relieve fuel pressure before disconnecting any fuel injection-related component. DO NOT allow fuel to contact engine or electrical components.

Scheme 51

Scheme 51: FUEL SYSTEM PRESSURE RELEASE
  1. On ES300, IS300, GS300, GS430 and LS430, remove rear seat cushion and cover plate on floor panel for access to electrical connector for fuel pump. Disconnect electrical connector for fuel pump. This is electrical connector for fuel pump and fuel gauge sending unit. Go to step 4.
  2. On LX470, disconnect electrical connector for fuel pump. (Scheme 51) This is electrical connector for fuel pump and fuel gauge sending unit. Go to step 4.
  3. On RX300, remove driver's side rear seat. Remove carpet and cover plate on floor panel for access to electrical connector for fuel pump. Disconnect electrical connector for fuel pump. This is electrical connector for fuel pump and fuel gauge sending unit, and is located on top of fuel tank, near fuel pump. Go to next step.
  4. On all models, start engine and allow engine to idle until engine stalls. Turn ignition off. Reinstall electrical connector for fuel pump and any removed components.
  5. Disconnect negative battery cable. Place suitable container under fuel line connection. Cover fuel line connection with shop towel. Slowly loosen fuel line connection, allowing any fuel pressure to be released. Once fuel pressure is released, fuel system components may be serviced.

GS300, IS300, GS430 & LX470

  1. Ensure fuel line connector is clean. Disconnect fuel line connector as illustrated. (Scheme 52) If connector and line are stuck, pinch retainer, push and pull connector to free. DO NOT use tools to disconnect connector. After disconnecting, ensure seal surface is clean. Cover connector with plastic to prevent damage.
  2. When removing retainer from fuel line, replace with new one. Apply small amount of engine oil to fuel line tip for easier installation. Push connector and retainer together until a click sound is heard. Ensure connection is secure by pulling on connector. Start engine and check for leaks.

Scheme 52

Scheme 52

FUEL PRESSURE REGULATOR

Note. All models except LX470 use a returnless fuel system. Fuel pressure regulator is mounted to fuel pump assembly and is located in fuel tank. LX470 uses a fuel return system with fuel pressure regulator mounted on fuel rail.

FUEL PUMP SWITCH

Note. Fuel pump switch may also be referred to as fuel pump inertia switch or fuel pump control switch.

ES300 & RX300

If IAC valve replacement is necessary, remove throttle body. See THROTTLE BODY .

CHARCOAL CANISTER

Note. Charcoal canister is also referred to as EVAP canister.

VARIABLE VALVE TIMING (VVT) INTAKE CAMSHAFT PULLEY

Note. Variable valve timing (vvt) intake camshaft pulley may also be known as camshaft timing pulley.

For removal procedure of variable valve timing intake camshaft pulley, see step 8 under REMOVAL . For installation procedure of variable valve timing intake camshaft pulley, see step 6 under INSTALLATION .

VARIABLE VALVE TIMING (VVT) SENSOR

Note. GS300 and IS300 models are equipped with variable valve timing but use the camshaft position sensor instead of Variable Valve Timing (VVT) sensors to determine camshaft position. See CAMSHAFT POSITION SENSOR under IGNITION SYSTEM.

ApplicationFt. Lbs. (N.m)
Air/Fuel Ratio Sensor32 (43)
Air Intake Chamber Bolts32 (43)
Engine Coolant Temperature Sensor14 (19)
Fuel Line-To-Intake Manifold Bolt14 (19)
Heated Oxygen Sensor32 (43)
Intake Manifold Bolts/Nuts(1) 11 (15)
Knock Sensor29 (39)
No. 1 Engine Hanger Bolt29 (39)
No. 1 Intake Air Control Valve Nuts21 (29)
No. 2 Intake Air Control Valve Nuts10 (14)
Shift Cable-To-Control Lever Nut11 (15)
Spark Plug13 (18)
Throttle Body Bracket Bolt14 (19)
Vapor Canister29 (39)
Windshield Wiper Arm Nut (RX300)18 (24)
INCH Lbs. (N.m)
Crankshaft Position Sensor Bolt69 (8.0)
Fuel Filter (In Tank)17 (2.0)
Fuel Pressure Regulator Screw (In Tank)17 (2.0)
Fuel Pump Protector (ES300)35 (3.9)
Fuel Pump-To-Tank Bolts35 (3.9)
Fuel Rail Mounting Bolts89 (10.0)
Ignition Coil/Ignitor Bolt69 (8.0)
Throttle Body Screws61 (6.9)
Park/Neutral Position Switch Bolt48 (5.4)
Variable Valve Timing Sensor (2)69 (8.0)
(1) Tighten in sequence. see scheme 11 (2) Variable valve timing sensor is also known as camshaft position sensor.
(1)Tighten in sequence. see scheme 11
(2)Variable valve timing sensor is also known as camshaft position sensor.

TORQUE SPECIFICATIONS (ES300 & RX300)

GS300, IS300, GS430, LS430 & LX470

ApplicationFt. Lbs. (N.m)
Air Intake Chamber Bolts/Nuts
GS300 & IS30021 (28)
Engine Coolant Temperature Sensor14 (19)
Fuel Pressure Pulsation Damper24 (33)
Fuel Rail Mounting Bolts
GS300 & IS30015 (20)
Fuel Rail Mounting Nuts
GS430, LS430 & LX47013 (18)
Fuel Tank Strap Bolts29 (39)
Generator Mounting Bolt/Nut
GS300 & IS30030 (40)
Heated Oxygen Sensor33 (45)
Intake Manifold Bolts/Nuts
GS300 & IS300(1) 21 (28)
Knock Sensor33 (45)
Lower Intake Manifold Bolts
GS430, LS430 & LX470(1) 13 (18)
Park/Neutral Position Switch Bolt(2) 10 (13)
Park/Neutral Position Switch Nut10 (13)
Power Steering Pump Rear Stay (GS300 & IS300)29 (39)
Starter Bolts
GS300 & IS30027 (37)
Shift Lever Nut10 (13)
Spark Plugs13 (18)
Throttle Body Nuts/Bolts
GS300 & IS30015 (20)
GS430, LS430 & LX47013 (18)
Transmission Control Shaft Lever Nut12 (16)
Upper-To-Lower Intake Manifold Bolts/Nuts
GS430 & LS430(1) 13 (18)
Vehicle Speed Sensor Bolt (LX470)12 (16)
INCH Lbs. (N.m)
Accelerator Pedal Position Sensor Screws (3)
GS300 & IS30033 (3.7)
LX47048 (5.4)
Camshaft Position Sensor Bolt
GS300 & IS30080 (9.0)
GS430, LS430 & LX47066 (7.5)
Camshaft Timing Oil Control Valve Bolt
GS300 & IS30071 (8.0)
GS430 & LS43066 (7.5)
Crankshaft Position Sensor Bolt
GS300 & IS30080 (9.0)
GS430, LS430 & LX47058 (6.5)
Fuel Pressure Regulator Bolts (LX470)66 (7.5)
Fuel Tank Vent Tube Set Plate Bolts31 (3.5)
Ignition Coil Bolt
GS300 & IS30071 (8.0)
GS430, LS430 & LX47066 (7.5)
Intake Air Control Valve Bolt
GS430 & LS43075 (8.5)
Throttle Control Motor Screws (3)
GS300 & IS30033 (3.7)
GS430, LS430 & LX47030 (3.4)
Throttle Control Motor Cover Screws (3)
GS300 & IS30015 (1.7)
GS430, LS430 & LX47030 (3.4)
Throttle Position Sensor Screws
GS430 & LS43018 (2.0)
Except GS430 & LS43015 (1.7)
Upper Timing Belt Cover Bolts (3)
GS300 & IS30071 (8.0)
GS430, LS430 & LX47066 (7.5)
Variable Valve Timing Sensor
GS430 & LS43058 (6.5)
Vehicle Speed Sensor Bolt48 (5.4)
(1) Uniformly tighten in several passes. (2) On IS300, tighten park/neutral position switch bolt to 48 INCH lbs. (5.4 N.m). (3) On GS430 & LS430, information is not available from manufacturer.
(1)Uniformly tighten in several passes.
(2)On IS300, tighten park/neutral position switch bolt to 48 INCH lbs. (5.4 N.m).
(3)On GS430 & LS430, information is not available from manufacturer.

TORQUE SPECIFICATIONS (GS300, IS300, GS430, LS430 & LX470)